Weq AFW11 User manual

Drive With Frequency Inverter
Accionamiento con Convertidor de
Frecuencia
Acionamento com Inversor de
Frequência
Installation Manual
Manual de Instalación
Manual de Instalação
AFW11
Driving e󰀩ciency and sustainability

Document: 10009619203
Material: 16606370
Review: 02
Language: English
Publishing Date: 06/2023
AFW11
Installation Manual

SUMMARY OF REVIEWS
The information below describes the reviews made in this manual.
Version Review Description
-R00 First edition.
-R01 General review.
-R02 General review.

SUMMARY
1 SAFETY INSTRUCTIONS .......................................................................... 5
1.1 SAFETY WARNINGS IN THE MANUAL .............................................................................................5
1.2 PRELIMINARY RECOMMENDATIONS ..............................................................................................5
1.3 HANDLING...........................................................................................................................................6
1.3.1 Panel Handling...........................................................................................................................6
1.3.1.1 Representative Image of the AFW11 Packaged for Land Transport ........................6
1.3.1.2 Representative Image of the AFW11 Packaged for Land or Sea Transport in a
Closed Container.......................................................................................................................7
1.3.1.3 Representative Image of the AFW11 Handled by the Lifting Eyes...........................7
2 GENERAL INFORMATION......................................................................... 9
2.1 ABOUT THE MANUAL ........................................................................................................................9
2.2 TECHNICAL DATA ..............................................................................................................................9
2.3 FUSES................................................................................................................................................ 11
2.4 ACCESSORIES.................................................................................................................................. 11
2.4.1 IOE-02 Board............................................................................................................................ 11
2.4.2 IOB-01 Board ........................................................................................................................... 12
2.4.3 Probus Communication ....................................................................................................... 13
2.4.4 DeviceNet Communication .................................................................................................... 13
2.4.5 Modbus TCP-IP Communication ...........................................................................................14
2.4.6 Pronet IO Communication.................................................................................................... 14
2.4.7 Ethernet IP Communication................................................................................................... 14
2.4.8 Selector Switch for Operating Mode (Local/Remote) ......................................................... 15
2.4.9 Output Reactor (According to the Inverter Rated Current)................................................ 15
2.5 POWER AND CONTROL UNITS.......................................................................................................16
2.6 LABEL................................................................................................................................................ 17
3 TYPICAL SCHEMES ................................................................................ 18
4 INSTALLING ............................................................................................. 22
4.1 MOUNTING THE PANELS ON THE FLOOR ....................................................................................22
4.2 MOUNTING THE PANELS ON THE WALL ......................................................................................24
4.3 MECHANICAL DETAILS ...................................................................................................................25
4.4 ELECTRICAL CONNECTION............................................................................................................32
4.4.1 Dimension, Weight and Dissipated Power Table .................................................................34
4.4.2 Power Cable Minimum Gauge Table .....................................................................................35
4.4.3 Connecting the Power Supply ...............................................................................................36
4.4.4 Connecting the Output Cables ..............................................................................................36
5 PRODUCT OPERATION........................................................................... 37
6 MAINTENANCE INSTRUCTIONS ............................................................ 38
6.1 PREVENTIVE MAINTENANCE .........................................................................................................38
6.2 CORRECTIVE MAINTENANCES......................................................................................................38
7 ONE-LINE DIAGRAM ............................................................................... 39

SAFETY INSTRUCTIONS
AFW11 | 5
1 SAFETY INSTRUCTIONS
This manual contains the necessary information for the correct use of the AFW11. The following instructions
are extremely important for the good performance of your product and must be completely followed during the
installation, maintenance and operation of the system. Failure to comply with the safety instructions may result
in injury, death or equipment damage.
It was written to be used by people with proper training or technical qualications to operate this kind of equipment.
1.1 SAFETY WARNINGS IN THE MANUAL
The following safety warnings are used in this manual:
DANGER!
The procedures recommended in this warning aim at protecting the user against death, serious
injuries and considerable material damages.
ATTENTION!
The procedures recommended in this warning aim at preventing material damages.
NOTE!
The text aims at providing important information for the correct understanding and proper operation
of the product.
1.2 PRELIMINARY RECOMMENDATIONS
DANGER!
Only qualied people familiar with low voltage electrical equipment can plan or execute the
installation, start-up, operation and maintenance of this equipment.
Such personnel must follow the safety instructions described in this manual and/or dened by
local standards.
Failure to comply with the safety instructions may result in risk of death and/or equipment damage.
NOTE!
For the purposes of this manual, qualied personnel are those trained and able to:
1. Install, ground, power up and operate the AFW11 in accordance with this manual and the safety
legal procedures in force.
2. Wear/use protective equipment according to the standards in force.
3. Provide rst aid.
DANGER!
Make sure the power is disconnected before installation. (Otherwise, electric shock may cause
serious injury or death).
NOTE!
Read the whole user manual before installing the product.

SAFETY INSTRUCTIONS
6 | AFW11
1.3 HANDLING
1.3.1 Panel Handling
1.3.1.1 Representative Image of the AFW11 Packaged for Land Transport
Handling the AFW11 with a forklift should be done as follow:
Figure 1.1: Fork lift truck Figure 1.2: Forklift lowered back view Figure 1.3: Lifted forklift back view
Figure 1.4: Forklift lowered side view Figure 1.5: Lifted forklift side view

SAFETY INSTRUCTIONS
AFW11 | 7
1.3.1.2 Representative Image of the AFW11 Packaged for Land or Sea Transport in a
Closed Container
Handling the AFW11 with a forklift should be done as follow:
Figure 1.6: Fork lift truck Figure 1.7: Forklift lowered back view Figure 1.8: Lifted forklift back view
Figure 1.9: Lowered forklift side view Figure 1.10: Lifted forklift side view
1.3.1.3 Representative Image of the AFW11 Handled by the Lifting Eyes
Handling the AFW11 by lifting should be done as follow:
Figure 1.11: Individual four (4) points
Each eye can lift a 200 kg mass at 45°.

SAFETY INSTRUCTIONS
8 | AFW11
Lifting eye
Flat washer
Sealing ring
Frame
Roof
Metallic reinforcement
Lock washer
Hex nut
Figure 1.12: Exploded detail lifting eyes
The distribution of the lifting eyes in the assembled set must follow the arrangement shown in the image below:
Figure 1.13: Distribution of the lifting eyes

GENERAL INFORMATION
AFW11 | 9
2 GENERAL INFORMATION
This manual is a supplement to the user and programming manuals. For a complete understanding, the user
must have these documents in addition to the electrical design.
2.1 ABOUT THE MANUAL
Copying the content of this manual, in whole or in part, is prohibited without WEG’s written consent.
2.2 TECHNICAL DATA
Table 2.1: Technical data
Power Supply (Ue) 220/380/440/460/480/575/660/690 V
(according to the product label)
Frequency 50/60 Hz
Rated Insulation Voltage (Ui) 690 V
Rated Conditional Short-Circuit Current of a Set (Icc Sim) 50 kA @ 1 s
Control Voltage 220 V
Auxiliary Service Voltage (Heating/Outlet and Lighting) 220 V
Maximum Rated Impulse-Withstand Voltage 6 kV
Protection Rating IP42 or IP54 (according to the product label)
Operating Temperature -5 to 40 °C
Storage and Transportation Temperature -25 to 60 °C
Altitude < 2000 m
Humidity Conditions 5 % to 90 % (non-condensing)
Painting Scheme WAU 05
Panel Color Gray RAL 7035
Minimum Paint Layer Thickness 80 µm
Mounting Plates Zinc-plated steel (unpainted)
Protection Against Touch Zinc-plated steel (unpainted)
Overload (ND) 1.1 x rated current for 1 minute or 1.5 x rated current for 3
seconds (normal duty)
Installation Type Sheltered environment
Pollution Degree 3
Installation Fixed sheltered
Mounting 1
Diversity Factor 1
Electromagnetic Compatibility Rating C3
Planned Grounding Scheme TT (Grounded neutral)
Package for Shipment Type Land
Standards NBR IEC 61439-1/2
NR10
Plate Thickness
Frame: #16 (1.5 mm) – Heights of 1600 and 2000 mm
#14 (1.9 mm) – 2300 mm of height or 1000 mm of width
Side and frame bracket: #14 (1.9 mm)
Metal protection plate: #20 (0.9 mm)
Mounting plate: #14 (1.9 mm)
Bottom: #20 (0.9 mm)
Door: #14 (1.9 mm)
Rear wall: #20 (0.9 mm)
Side wall: #16 (1.5 mm)
Top: #16 (1.5 mm)
Roof: #20 (0.9 mm)
Ventilation bracket: #16 (1.5 mm)

GENERAL INFORMATION
10 | AFW11
Table 2.2: Smart code denition
1 - Drive Type
AFW11 Standard
2 - Rated Current in Normal Duty (ND)
380-480 V 500-600 V 660-690 V
0003 = 3 A
0005 = 5 A
0007 = 7 A
0010 = 10 A
0013 = 13 A
0017 = 17 A
0024 = 24 A
0031 = 31 A
0038 = 38 A
0045 = 45 A
0058 = 58 A
0070 = 70 A
0088 = 88 A
0105 = 105 A
0142 = 142 A
0180 = 180 A
0211 = 211 A
0242 = 242 A
0312 = 312 A
0370 = 370 A
0477 = 477 A
0515 = 515 A
0601 = 601 A
0720 = 720 A
0760 = 760 A
0795 = 795 A
0877 = 877 A
1062 = 1062 A
1141 = 1141 A
0002 = 2.9 A
0004 = 4.2 A
0007 = 7 A
0010 = 10 A
0012 = 12 A
0017 = 17 A
0022 = 22 A
0027 = 27 A
0032 = 32 A
0044 = 44 A
0053 = 53 A
0063 = 63 A
0080 = 80 A
0107 = 107 A
0125 = 125 A
0150 = 150 A
0170 = 170 A
0216 = 216 A
0289 = 289 A
0315 = 315 A
0365 = 365 A
0435 = 435 A
0472 = 472 A
0584 = 584 A
0625 = 625 A
0758 = 758 A
0804 = 804 A
0002 = 2.9 A
0004 = 4.2 A
0007 = 7 A
0010 = 8.5 A
0012 = 11 A
0017 = 15 A
0022 = 20 A
0027 = 24 A
0032 = 30 A
0044 = 35 A
0053 = 46 A
0063 = 54 A
0080 = 73 A
0107 = 100 A
0125 = 108 A
0150 = 130 A
0170 = 147 A
0216 = 195 A
0289 = 259 A
0315 = 259 A
0365 = 312 A
0435 = 365 A
0472 = 427 A
0584 = 478 A
0625 = 518 A
0758 = 628 A
0804 = 703 A
3 - Number of Phases
TThree-phase
4 - Power Supply 50/60 Hz
2200..240 V
4380..480 V
5500..600 V
6660..690 V
5 – Optional Items
SFactory default model
OWith optional items (items 6 to 9)
6 – RFI Filter
--- White = Factory default model
FA Built-in RFI Filter
7 – Safety Stop: Safe Torque O󰀨 (STO)
--- White = No built-in STO function
YWith built-in STO function (Safe Torque O󰀨)
8 – External Power Supply of the Electronics at 24 V DC
--- White = No built-in 24 VDC external electronics power supply
WWith 24 VDC external electronics power supply
9 – Drive end Indicator Code
ZDrive end indicator code
10 – Output Filter (Load Reactor)
--- White = No load reactor
RWith load reactor
11 – Communication Module
--- White = No communication module
DP Probus-DP module
DN Devicenet module
ETH Ethernet/IP module (Dual Port)
ETM Modbus-TCP module (Dual Port)
ETP Pronet-IO module (Dual Port)
12 – I/O Expansion Module
--- White = No I/O expansion module
IOB With I/O expansion module IOB-01
IOE With I/O expansion module IOE-02
13 – Panel Protection Rating
IP42 IP42 protection rating
IP54 IP54 protection rating

GENERAL INFORMATION
AFW11 | 11
2.3 FUSES
The CFW-11 protection is in accordance with the CFW-11 - Recommended Fuse Guide, available on WEG’s
website.
2.4 ACCESSORIES
2.4.1 IOE-02 Board
CFW11 PT100 module / 5 temperature sensor channels (IOE-02/SLOT 1).
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-------------7
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Figure 2.1: IOE-02 Board
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Figure 2.2: Electrical connection IOE-02

GENERAL INFORMATION
12 | AFW11
2.4.2 IOB-01 Board
CFW11 I/O Expansion Module (IOB-01/SLOT 1).
Contents of the IOB-01 board: one isolated analog input, two analog outputs, two isolated digital inputs and
two isolated digital outputs.
Figure 2.3: IOB-01 Board
Figure 2.4: Electrical connection IOB-01

GENERAL INFORMATION
AFW11 | 13
2.4.3 Probus Communication
CFW11 Probus-DPV1 Module (PROFIBUSDP-05/SLOT 4).
The Probus DP protocol, using physical medium RS485, allows the connection of up to 32 devices per segment,
without the use of repeaters. With repeaters, up to 126 addressable devices can be connected to the network.
00
0 9 6
00
0 9 6
00
0
00
0
Figure 2.5: Probus-DPV1
2.4.4 DeviceNet Communication
CFW11 DeviceNet Module (DEVICENET-05/SLOT 4).
A DeviceNet network can contain up to 64 devices, with addresses from 0 to 63. Any of these can be used.
There is no restriction, although 63 should be avoided as it is often used for commissioning purposes.
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Figure 2.6: Devicenet

GENERAL INFORMATION
14 | AFW11
2.4.5 Modbus TCP-IP Communication
CFW11 Modbus TCP-IP Module (MODBUSTCP-2P-05/SLOT 4).
Modbus is a transaction-based protocol, consisting of a request followed by a response. Every communication
starts with the client (master) making a request to a server (slave), and the latter responds to what was requested.
6
5
43
D
E
21
A
B
C
-
AFW11 - 760 A - 380/440/460/480 V
INVERSOR DE FREQ. / FREQ. INVERTER
PATRÍCIA LEIDE LEIDE 3319
10005264570-PRJ-13/EL
02
OPCIONAL/OPTIONAL/OPCIONALES
Figure 2.7: Modbus
2.4.6 Pronet IO Communication
CFW11 Pronet IO Module (PROFINETIO-05/SLOT 4).
Pronet is a protocol that allows up to 14 input words and 14 output words for cyclic data communication.
6
5
43
D
E
21
A
B
C
-
AFW11 - 760 A - 380/440/460/480 V
INVERSOR DE FREQ. / FREQ. INVERTER
PATRÍCIA LEIDE LEIDE 3319
10005264570-PRJ-13/EL
02
OPCIONAL/OPTIONAL/OPCIONALES
Figure 2.8: Pronet
2.4.7 Ethernet IP Communication
CFW11 Ethernet IP Module (ETHERNETIP-2P-05/SLOT 4).
Ethernet is a technology for interconnecting local area networks (LAN) based on frame forwarding.
6
5
43
D
E
21
A
B
C
-
AFW11 - 760 A - 380/440/460/480 V
INVERSOR DE FREQ. / FREQ. INVERTER
PATRÍCIA LEIDE LEIDE 3319
10005264570-PRJ-13/EL
02
OPCIONAL/OPTIONAL/OPCIONALES
Figure 2.9: Ethernet

GENERAL INFORMATION
AFW11 | 15
2.4.8 Selector Switch for Operating Mode (Local/Remote)
The function of the local/remote selector switch "S3" is to select the operating mode of the drive, either local
operating mode or remote operating mode.
These accessories are all from the WEG CSW line, using auxiliary contact blocks (BC10F and BC01F), AF3F
ange and pushbutton (CSW-CKxxxx) or selector switch (CSW-CAxxxx).
Figure 2.10: Local/remote selector switch, operating mode selector switch
2.4.9 Output Reactor (According to the Inverter Rated Current)
The use of a three-phase load reactor adds an inductance to the inverter output to the motor. That lowers the
dv/dt (voltage change rate) of the pulses generated at the inverter output.
The option item must be used with WEG motors installed between 100 and 300 m; when using motors from
other manufacturers it must be installed between 0 and 300 m.
6
5
43
D
E
21
A
B
C
-
AFW11 - 760 A - 380/440/460/480 V
INVERSOR DE FREQ. / FREQ. INVERTER
PATRÍCIA LEIDE LEIDE 3331
10005264570-PRJ-13/EL
03
OPCIONAL/OPTIONAL/OPCIONALES
Figure 2.11: Electrical representation of the reactor

GENERAL INFORMATION
16 | AFW11
2.5 POWER AND CONTROL UNITS
The CFW11 has its control and power unit in a single housing (varying according to the current), enabling the
remote use of the HMI.
For further information see the manuals:
CFW11 – Programming Manual.
CFW11 – User Manual.
A
B
D
H
E
F
I
G
C
A – Mounting brackets (for surface mounting) F – Accessory board module
B – Heatsink G – FLASH memory module
C – Top cover H – Front cover
D – Fan with mounting bracket I – HMI
E – COMM 2 module (anybus)
Figure 2.12: Parts of the CFW11 frame A

GENERAL INFORMATION
AFW11 | 17
2.6 LABEL
6
5
43
D
E
21
A
B
C
-
-
CFW900-74 A
INVERSOR DE FREQ. / FREQ. INVERTER
VOGEL LEIDE LEIDE 22
10008661238-PRJ-02/CP
01
Nº SERIE:
ANO / YEAR / AÑO:
MATERIAL:
WEG, CP420 - 89256-900
JARAGUÁ DO SUL - BRAZIL
fn: 50/60 Hz
Icc: 50 kA
InA: 75 A
Ue: 380 - 440 - 460 - 480 V
ENTRADA / INPUT / ENTRADA:
CA / AC / CA
IP: 55
16049674
DOC: 10008661238
NORMA / STANDARD / NORMA:
NBR IEC 61439-2
TIPO / TYPE / TIPO: AFW
Ui: 690 V
1N~ 50/60 Hz 220 V
1N~/2~ 50/60 Hz 220 V
1
2
3
4
5
6
7
8
11
12
13
14
15
16
17
9
10
1 - Product type
2 - Manufacturing year
3 - Applicable standard
4 - Project document
5 - Serial number
6 - Drive material code
7 - Drive protection rating
8 - Certications (if any)
10 - Supplier’s Information
11 - Input voltage type (AC or DC)
12 - Value of the drive rated voltage
13 - Value of the rated insulation voltage of the set
14 - Value of the drive rated current
15 - Value of the drive short-circuit current
16 - Rated input frequency
17 - Value of the drive rated control voltage
9 - QRCode containing internal manufacturing information
Figure 2.13: Label detail

TYPICAL SCHEMES
AFW11 | 18
3 TYPICAL SCHEMES
The recommended basic drive for the CFW-11 is schematically shown in Figure 3.1 on page 18, Figure 3.2
on page 19, Figure 3.3 on page 20 and Figure 3.4 on page 21, currents from 3 A to 1141 A.
Figure 3.1: Single line AFW11 3-31 A

TYPICAL SCHEMES
19 | AFW11
Figure 3.2: Single line AFW11 38-760 A

TYPICAL SCHEMES
AFW11 | 20
Figure 3.3: Single line AFW11 Frame H 795-1141 A