Weq ADL500 User manual
Motors | Automation | Energy | Transmission & Distribution | Coatings
Vector inverter for lifts with
synchronous/asynchronous motors
ADL500
Fast start up guide
Language: English
2ADL500 • Quick installation guide
Information about this manual
The ADL500 FAST (Fast start up guide) is a handy-sized manual for mechanical installation, electrical connection and
fast start-up.
Before installing, connecting and commissioning, carefully read the relevant Safety Instructions in the ADL500 HW +
QS manual.
The manuals ADL500 SW (functions and parameter descriptions) and
Startup guide) can be found on the WEG website, DOWNLOAD CENTER section (https://www.weg.net/catalog/weg/
IT/en/p/MKT_WDC_GLOBAL_PRODUCT_INVERTER_FOR_ELEVATOR_ADL500)
Firmware version
This manual is updated according to:
x.2
- Lift application, EFC V 2.x.0
chapter 2 of this manual) or on
parameter PAR 174 Firmware Version (DRIVE INFO menu).
General information
Note ! In industry, the terms “Inverter”, “Regulator” and “Drive” are sometimes interchanged. In this document, the term “Drive” will be used.
engineering and installation personnel during the product functioning period.
WEG Automation Europe S.r.l. has the right to modify products, data and dimensions without notice. The data can only
be used for the product description and they can not be understood as legally stated properties.
Thank you for choosing this WEG product.
Warning!
ADL500 • Quick installation guide 3
Sommario
Information about this manual ....................................................................................................... 2
1 - Safety Precautions ..................................................................................................................... 4
1.1 Symbols used in the manual ............................................................................................................................................... 4
1.2 Safety precaution................................................................................................................................................................. 4
1.3 General warnings ................................................................................................................................................................ 5
1.4 Instruction for compliance with UL Mark (UL requirements), U.S. and Canadian electrical codes...................................... 6
1.5 Disclaimer............................................................................................................................................................................ 6
2 -................................................................................................................. 7
3 ............................................................................................................................... 8
3.................................................................................................................................................... 8
3.2 Standards ............................................................................................................................................................................ 8
3.3 Control modes ..................................................................................................................................................................... 8
3.4 Precision.............................................................................................................................................................................. 8
3.4.1 Speed control .......................................................................................................................................................................................8
3.4.2 Speed control limits..............................................................................................................................................................................8
3.4.3 Torque control.......................................................................................................................................................................................9
3.4.4 Current rating .......................................................................................................................................................................................9
3.5 Input electrical data ............................................................................................................................................................. 9
3.6 Output electrical data......................................................................................................................................................... 10
3 ................................................................................................................................................10
3.............................................................................................................................................10
3.6.3 K: Ambient temperature reduction factor.......................................................................................................................................... 11
3.7
..................................................................................................................... 11
3.8
No-load consumption (Energy rating)...................................................................................................................................... 11
3.9 Cooling .............................................................................................................................................................................. 11
3.10 Weights and dimensions.................................................................................................................................................. 12
4 - Mechanical installation ............................................................................................................ 13
4.1 Maximum inclination and assembly clearances ................................................................................................................ 13
4.2 Fastening positions............................................................................................................................................................ 14
5 - ............................................................... 15
5.1 Power section .................................................................................................................................................................... 16
5.1.1 Power terminals and connection ........................................................................................................................................................16
5.1.2 Cable cross-sections..........................................................................................................................................................................16
5.1.3 Connection of shielding (recommended)............................................................................................................................................16
5.2 Regulation section ............................................................................................................................................................. 17
5.2.1 Cable cross-sections..........................................................................................................................................................................17
5.2.2 I/O and Relays connection .................................................................................................................................................................17
5.2.3 Feedback Connection ........................................................................................................................................................................18
5.2.4 +24V supply connection .....................................................................................................................................................................18
5.2.5 Safety STO connection (SFTY-STO)..................................................................................................................................................19
5.2.6 Led .....................................................................................................................................................................................................19
5.3 Typical connection diagram ............................................................................................................................................... 20
6 - Use of the optional keypad (KB-ADL500)............................................................................... 22
6.1 Description......................................................................................................................................................................... 22
6.1.1 Membrane keypad..............................................................................................................................................................................22
6.1.2 Meaning of LEDs................................................................................................................................................................................22
6 .................................................................................................................................. 23
6......................................................................................................................................23
6.2.2 Display of a parameter ......................................................................................................................................................................23
6.3.................................................................................................................................................... 24
6.4 Alarms................................................................................................................................................................................ 24
6.4.1 Alarm reset .........................................................................................................................................................................................24
6.5 ............................................................................................................... 24
6.6 .................................................................................................. 24
7 - Startup wizard for Asynchronous motor ................................................................................ 26
8 - Startup wizard for Brushless motors...................................................................................... 33
9 - Optimization wizard.................................................................................................................. 39
10 - Troubleshooting...................................................................................................................... 41
10.1 Alarms.............................................................................................................................................................................. 45
10.1.1 EFC application alarms ....................................................................................................................................................................48
10.2 Speed fbk loss alarm according to the type of feedback ................................................................................................. 49
10.2.1 Reset Speed fbk loss alarm .............................................................................................................................................................51
10.2.2 Encoder error alarm .........................................................................................................................................................................51
10.3 Messages ........................................................................................................................................................................ 52
4ADL500 • Quick installation guide
1 - Safety Precautions
1.1 Symbols used in the manual
Indicates a procedure, condition, or statement that, if not strictly observed, could result in personal injury or death.
Indique le mode d’utilisation, la procédure et la condition d’exploitation. Si ces consignes ne sont passtrictement
respectées, il y a des risques de blessures corporelles ou de mort.
Indicates a procedure, condition, or statement that, if not strictly observed, could result in damage to or destruction
of equipment.
Indique le mode d’utilisation, la procédure et la condition d’exploitation. Si ces consignes ne sont pas strictement
respectées, il y a des risques de détérioration ou de destruction des appareils.
Indicates that the presence of electrostatic discharge could damage the appliance. When handling the boards, always
wear a grounded bracelet.
Indique que la présence de décharges électrostatiques est susceptible d’endommager l’appareil. Toujours porter un
bracelet de mise à la terre lors de la manipulation des cartes.
Indicates a procedure, condition, or statement that should be strictly followed in order to optimize these applications.
Indique le mode d’utilisation, la procédure et la condition d’exploitation. Ces consignes doivent êtrerigoureusement respectées
pour optimiser ces applications.
Note ! Indicates an essential or important procedure, condition, or statement.
Indique un mode d’utilisation, de procédure et de condition d’exploitation essentiels ou importants
- trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in accordance with
established safety procedures.
Aux ns de ce manuel d’instructions, le terme « personne qualiée » désigne toute personne compétente en matière
d’installation, de montage, de mise en service et de fonctionnement de l’appareil et au fait des dangers qui s’y
rattachent. L’opérateur en question doit posséder les qualications suivantes :
- formation lui permettant de dispenser les premiers soins
- formation liée à l’entretien et à l’utilisation des équipements de protection selon les consigne de sécurité en vigueur
- formation et habilitation aux manoeuvres suivantes : branchement, débranchement, vérication des isolations, mise
à la terre et étiquetage des circuits et des appareils selon les consignes de sécurité en vigueur
Use for intended purpose only
WEG.
Utiliser uniquement dans les conditions prévues
Le système d’actionnement électrique (drive électrique + installation) ne peut être utilisé que dans les conditions
d’exploitation et les lieux prévus dans le manuel et uniquement avec les dispositifs et les composants recommandés et
autorisés par WEG.
1.2 Safety precaution
-
Warning!
Caution
Attention
ADL500 • Quick installation guide 5
Les instructions suivantes sont fournies pour la sécurité de l’utilisateur tout comme pour éviter l’endommagement
du produit ou des composants à l’intérieur des machines raccordées. Ce paragraphe dresse la liste des instructions
généralement applicables lors de la manipulation des drives électriques.
Les instructions spéciques ayant trait à des actions particulières sont répertoriées au début de chaque chapitre.
Lire attentivement les informations en matière de sécurité personnelle et visant par ailleurs à prolonger la durée de vie
utile du drive tout comme de l’installation à laquelle il est relié.
1.3 General warnings
This equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts. Non-
compliance with Warnings or failure to follow the instructions contained in this manual can result in loss of life,
severe personal injury or serious damage to property.
Cet appareil utilise des tensions dangereuses et contrôle des organes mécaniques en mouvement potentiellement
dangereux. L’absence de mise en pratique des consignes ou le non-respect des instructions contenues dans ce
manuel peuvent provoquer le décès, des lésions corporelles graves ou de sérieux dégâts aux équipements.
notices, installation, operation and maintenance procedures contained in this manual. The successful and safe
operation of this equipment is dependent upon its proper handling,installation, operation and maintenance.
Seul un personnel dûment formé peut intervenir sur cet appareil et uniquement après avoir assimilé l’ensemble des
informations concernant la sécurité, les procédures d’installation, le fonctionnement et l’entretien contenues dans
ce manuel. La sécurité et l’ecacité du fonctionnement de cet appareil dépendent du bon accomplissement des
opérations de manutention, d’installation, de fonctionnement et d’entretien.
In the case of faults, the drive, even if disabled, may cause accidental movements if it has not been disconnected
from the mains supply.
En cas de panne et même désactivé, le drive peut provoquer des mouvements fortuits s’il n’a pas été débranché de
l’alimentation secteur.
Never open the device or covers while the AC Input power supply is switched on. Minimum time to wait before
working on the terminals or inside the device is listed in section "3.7 Voltage level of the inverter for safe operations"
on page 11.
Risque de décharge électrique
Les condensateurs de la liaison à courant continu restent chargés à une tension dangereuse même après que la
tension d’alimentation a été coupée.
Ne jamais ouvrir l’appareil lorsqu’il est suns tension. Le temps minimum d’attente avant de pouvoir travailler sur
les bornes ou bien àl’intérieur de l’appareil est indiqué dans la section "3.7 Voltage level of the inverter for safe
operations" on page 11.
When using instruments such as oscilloscopes to work on live equipment, the oscilloscope’s chassis should be
and in the adjustment of the oscilloscope so that accurate readings may be made. See instrument manufacturer’s
instruction book for proper operation and adjustments to the instrument.
Décharge Èlectrique et Risque de Brúlure : Lors de l’utilisation d’instruments (par example oscilloscope) sur des
systémes en marche, le chassis de l’oscilloscope doit être relié à la terre et une sonde diérentiel devrait être utilisé
en entrée. Les sondes et conducteurs doivent être choissis avec soin pour eectuer les meilleures mesures à l’aide
d’un oscilloscope. Voir le manuel d’instruction pour une utilisation correcte des instruments.
combustible vapors or dusts are present. Drives should be installed away from hazardous areas, even if used with
motors suitable for use in these locations.
Risque d’incendies et d’explosions: L’utilisation des drives dans des zônes à risques (présence de vapeurs ou de
poussières inammables), peut provoquer des incendies ou des explosions. Les drives doivent être installés loin des
zônes dangeureuses, et équipés de moteurs appropriés.
6ADL500 • Quick installation guide
1.4 Instruction for compliance with UL Mark (UL requirements), U.S. and Cana-
dian electrical codes
Short circuit ratings
equal to “xxxx A rms.
each motor power rating (Pn mot in the manual) are shown in the table below.
Short current rating
Pn mot (kW) SCCR ( A )
1,1...37,3 5000
39....149 10000
Note! Drive mast be protected by semiconductor Fuse type as specified in the instruction manual.
Branch circuit protection
par. 5.1.
degree 2. Additional details on operating temperatures can be found in section 4.1.
Wiring of the input and output power terminals
tool recommended by the terminal manufacturer.
"5.1.2 Cable cross-sections" on page 16.
Over-voltage control
For Canadian installations only (CSA requirements), the use of a COOPER BUSSMANN model SPP40SP3480PNG
Minimum time required for safe DC-link voltage
Drive size Safe time ( sec )
size 1.....5 300
Over-speed; over-load/current limit; motor overload
of protection and detailed installation instruction.
1.5 Disclaimer
Any remote connection functions shall be used only under adequate security conditions, in compliance with current
ADL500 • Quick installation guide 7
2 -
serial number and the control board serial number can be read in the dedicated parameters of the DRIVE INFO menu.
The speed of the asynchronous motor depends on the number of pole pairs and frequency (plate and catalog data).
(bearings, unbalance, etc.). The same applies in case of continuous operation at frequencies of less than approx. 20 Hz
Name of model (code)
ADL550 1 040 - X B L - F -4-EMS
Emergency Supply module:
EMS = integrated
Rated voltage:
4 = 230-400-480Vac, three-phase
EMI Filter:
F = integrated
Lift application:
L = included
Braking unit:
X = not included
B = included
Keypad:
X = without integrated keypad
Inverter power in kW:
040 = 4kW
055 = 5.5kW
075 = 7.5kW
110 = 11kW
150 = 15kW
185 = 18.5kW
220 = 22kW
300 = 30kW
370 = 37kW
450 = 45kW
550 = 55kW
750 = 75kW
Mechanical dimensions of the drive:
1 = size 1
2 = size 2
3 = size 3
4 = size 4
5 = size 5
Inverter series:
ADL550
ADL530
ADL510
Data plate Position on the drive
Type : ADL550-2150-XBL-F-4-EMS S/N: 41GE038956
Inp: 230VAc-480VAc 50/60Hz 3Ph
40A@400VAc 37A@480VAc
Out : 0-480VAc 300Hz 3Ph 15Kw@400VAc 20Hp@460VAc
32A@400V 28,8A@460V Ovld.183%-10s/200%-2s
Made in Italy Factory ID:G
WEG AUTOMATION EUROPE S.R.L.
Via G.Carducci,24 I-21040-Gerenzano (Va)
IND.CONT.EQ.31KF
Drive model
Serial number
Input (mains supply, frequency, AC Input
Current at constant torque)
Output (Output voltage, frequency, power,
current, overload)
Approvals
DataMatrix code
Two-dimensional matrix barcode, contains the following information:
• code
• type
• serial number
• versions of HMI firmware and DSP application firmware
• EFC application
• hardware revision
The code can be read by smartphones using dedicated applications or with specific
industrial readers.
I.e.:
S9DL5565. ADL550-2150-XBL-F-4-EMS. 41GE038956 - Fw. 222 210 Appl. EFC 2.2.0 REV. HW A1
8ADL500 • Quick installation guide
3
3
Installation location �������������������� Pollution degree 2 or lower (free from direct sunligth, vibration, dust, corrosive or
inflammable gases, fog, vapour oil and dripped water, avoid saline environment)
Installation altitude �������������������� Max 2000m (6562 feet) above sea level. With 1.2% reduction in output current for every
100 m starting from 1000 m.
Mechanical conditions for installation ����� Vibrational stress: EN 61800-2 Class 3M1
Operating temperature ����������������� ADL550: -10…+50°C (32°…122°F) without derating
ADL530, ADL510: -10…+40°C (+32…104°F) without derating
ADL530, ADL510: +40 ... +50°C (+104 … 122°F) with 1% derating every °C starting
from 40°C and up to 50°C. .
Air humidity (operating) ����������������� from 5 % to 85 % and from 1 g/m3to 25 g/m3with no humidity (or condensation)
Air pressure (operating)����������������� from 70 to 106 kPa
Storage������������������������������ CEI EN 61800-2 Class 1K4, CEI EN 61800-2 Class 1K3
Maximum period of inactivity ����������� 12 months
3.2 Standards
Climatic conditions �������������������� EN 60721-3-3
Electrical safety ����������������������� EN 61800-5-1, ASME17.5/CSA B44.1
EMC compatibility ��������������������� EN 12015* (with integrated filter), EN 12016, IEC/EN 61800-3
* Must be guaranteed by the installer in the final equipment.
Protection degree���������������������� IP20
Approvals ����������������������������
EC Directive �������������������������� LVD 2014/35/EU, EMC 2014/30/EU, Lift 2014/33/EU, RoHS 2011/65/EU, EN 50581:2012,
Reach (1907/2006)
Other elevator standards ��������������� EN 81-20, EN 81-50, ASME 17.1/CSA B44.1
3.3 Control modes
Motor control modes ������������������� Open loop scalar V-f control for IM motors (OL-VF)
Closed loop field-oriented control for IM motors (FOC-IM)
Closed-loop field-oriented control for permanent magnet synchronous motors (FOC-PMSM)
3.4 Precision
3.4.1 Speed control
Speed control precision ������������������ Flux vector CL control (FOC) with feedback: 0.01 % motor rated speed
Open loop scalar V-f control (OL-VF) : ± 60 % rated slip of motor
3.4.2 Speed control limits
Speed range (*) ������������������������ ± 32000 rpm
Speed format (*) ����������������������� 32 bit
Frequency range ����������������������� ± 2000 Hz
Max frequency ������������������������ Flux vector CL control with feedback and brushless: 300Hz, FVOL: 150 Hz, VF: 600 Hz
Min frequency ������������������������ 0 Hz
(*) referred to Full scale speed, PAR:680.
ADL500 • Quick installation guide 9
3.4.3 Torque control
Torque resolution (*) �������������������� > 0.1 %
Torque control precision (*) �������������� Flux vector CL with feedback: ± 3%, Flux vector OL with feedback: ± 6%,
Direct torque control �������������������� yes
Current limitation ����������������������� Limits ±, Mot/gen limits, Variable limits
(*) referred to rated torque
3.4.4 Current rating
Overload ����������������������������� ADL550: 183% *10 sec e 200% * 2 sec (output frequency from 0 Hz)
ADL530 and ADL510: 183% *10 sec (output frequency from 0 Hz)
Overload Cycle characteristics: current 0Hz: 1 p.u. of rated output current for 1 s, OL max: 2 p.u. of the rated
output current for 2 s, Total cycle duration: 18 s (corresponding to 200 cycle hours), CDF (Cyclic duration fac-
tor - Cycle S4 IEC 60034-1): 40%.
Switching frequency �������������������� 10 kHz (4-5-8-10 kHz)
The switching frequency is managed by the control algorithm in relation to the drive temperature.
3.5 Input electrical data
Input voltage Uln ����������������������� ADL550: three-phase 230 - 380 - 400 - 460 - 480 Vac -15%+10%
ADL530: three-phase 230 - 380 - 400 - 460 - 480 Vac -15%+10%
ADL510: three-phase 380 - 400 Vac -15%+10%
Maximum input voltage unbalance ��������� 3 %
Connection to TT and TN Networks ��������� yes, standard version
Connection to IT Networks or Regenerative ��� only on request (*), please contact the WEG Customer Service.
Choke ������������������������������� Sizes 1...2: Optional (DC or AC)
Note! See chapter "5.2 Input chokes" on ADL500 HW+QS manual for THD values in accordance with EN 12015 and for selection of external inductances.
Size Input
frequency
Overvoltage
threshold
Undervoltage
threshold
effective input current in
(@ inout)
DC-Link
Capacity
(Hz) (Vdc) (Vdc) @ 230 Vac (A) @ 400 Vac (A) @ 480 Vac (A) (µF)
ADL5..-...-4 , 3ph
1040
50/60 Hz, ± 2% 820 Vdc
@ 480 Vac = 470 Vdc
@ 460 Vac = 450 Vdc
@ 400 Vac = 391 Vdc
@ 380 Vac = 371 Vdc
@ 230 Vac = 225 Vdc
12 11 10 470
1055 17 16 15 680
1075 23 22 20 680
2110 31 29 26 1020
2150 42 40 37 1500
(*) ADL500 can only operate on IT networks or in the presence of
temporary faults.
Therefore an insulation monitor MUST
Insulation monitor
insulation resistance monitoring is required.
The monitoring system must be able to detect insulation loss, both on the AC and DC power supply sides and on the
motor side.
from power sources).
The insulation monitor must be selected on a case-by-case basis according to the power supply, connection system
Recommended insulation monitors e.g.: see the BENDER © ISOMETER® line.
The insulation monitor must be plugged into the main power supply (if ADL500 is AC powered) or the DC side (if
ADL500 is DC-powered).
The insulation monitor alarm threshold should be set to the highest possible resistance value.
Attention
10 ADL500 • Quick installation guide
3.6 Output electrical data
Maximum output voltage U2 �������������� 0.98 x Uln (Uln = AC input voltage)
Maximum output frequency f2 ������������� 300 Hz
The derating factors shown in the table below are applied to the rated DC output by the user. They are not automati-
x Kx K.
Size InRated output current
(fSw = default)
Pnmot
(Recommended motor power,
fSw = default)
Reduction factor IGBT
braking unit
@Uln =
230Vac
@Uln =
400Vac
@Uln =
460Vac
@Uln =
230Vac
@Uln =
400Vac
@Uln =
460Vac
KvKt
ADL550
Kt
ADL510
ADL530
KALt
(A) (A) (A) (kW) (kW) (Hp) (1) (2) (3) (4)
ADL500-...-4, 3ph
1040 9 9 8.1 2 4 5 0.95 1 0.90 1.2
Standard internal
(with external resis-
tor); braking torque
150% MAX
1055 13.5 13.5 12.2 3 5.5 7.5 0.95 1 0.90 1.2
1075 18.5 18.5 16.7 4 7.5 10 0.95 1 0.90 1.2
2110 24.5 24.5 22 5.5 11 15 0.95 1 0.90 1.2
2150 32 32 28.8 7.5 15 20 0.95 1 0.90 1.2
(2) K(ADL550): no derating.
(3) K
(4) K
3.6.1 Derating values in overload condition
Figure 3
183
200
F out(Hz)
OL (% I)
N
183
200
Fout (Hz)
OL (% I)
N
ADL550, sizes 1...3 ADL510/ADL530, sizes 1-3
3.6.2 Derating values for switching frequency
Figure 3.6.2: Ratio between switching frequency/heat sink temperature
5
10
T diss (°C)
F (kHz)
SW
T diss th
ADL500 • Quick installation guide 11
3.6.3 K
Figure 3
1.00
Tamb (°C)
KT
-10 40 500
0.90
1.00
Tamb (°C)
KT
-10 40 500
ADL550 ADL510/ADL530
Function not allowed
Range of ambient
temperatures allowed
3.7
Voltage level of the inverter for safe operations
The minimum time
is 5 minutes.
3.8
Size No. of pre-loads allowed Power-on
time
[secs]
Idle* consumption "Fan
Off"
[W]
Fan consumption
[W]
Idle* consumption "Fan
On"
[W]
ADL5...-...-4, 3ph
1040 1 each 20 sec. 5 abt. 20 8 28
1055 1 each 20 sec. 5 abt. 20 10 30
1075 1 each 20 sec. 5 abt. 20 10 30
2110 1 each 20 sec. 5 abt. 20 10 30
2150 1 each 20 sec. 5 abt. 20 16 36
3.9 Cooling
Size Pv
(Heat dissipation)
Fan capacity Minimum cabinet opening for
cooling
@Uln=230...460Vac (*) Heat sink (m3/h) Internal (m3/h) (cm2)
ADL5...-...-4, 3ph
1040 150 2 x 35 - 72
1055 250 2 x 58 - 144
1075 350 2 x 58 - 144
2110 400 2 x 58 - 144
2150 600 2 x 58 - 328
Attention
12 ADL500 • Quick installation guide
3.10 Weights and dimensions
Figure 3.10.1: Size 1 dimensions
5.5
12.5
A
(1:1)
5.5
8.5
Ø12
B
(1:1)
34046.5
83
166
WITH KEYPAD
151
162
5.25
115
320
TO REPLACE ADL300
115
325
NEW MOUNTING
A
B
Sizes Dimensions: Width x Height x Depth Weight
(mm) (inches) (kg) (lbs)
ADL510-1...
ADL530-1...
ADL550-1...
162 x 340 x 151 6.38 x 13.38 x 5.9 5.5 12.1
Figure 3.10.2:Size 2 dimensions
5.5
7.5
R2.75
A
(1:1)
5.5
8.5
Ø
12
R2.75
B
(1:1)
162
5.25
390
46.5
151
WITHOUT KEYPAD
166
WITH KEYPAD
115
375
115
A
B
Sizes Dimensions: Width x Height x Depth Weight
(mm) (inches) (kg) (lbs)
ADL510-2...
ADL530-2...
ADL550-2...
162 x 390 x 151 6.38 x 15.35 x 5.94 7.0 15.4
ADL500 • Quick installation guide 13
4 - Mechanical installation
The Drive must be mounted on a wall that is constructed of heat resistant material. While the Drive is operating, the
Le drive doit être monté sur un mur construit avec des matériaux résistants à la chaleur. Pendant le fonctionnement
du drive, la température des ailettes du dissipateur thermique peut arriver à 70°C (158° F).
Étant donné que la température ambiante inue sur la vie et la abilité du drive, on ne devrait pasinstaller le drive
dans des places ou la temperature permise est dépassée.
Be sure to remove the desicant dryer packet(s) when unpacking the Drive. (If not removed these packets may
become lodged in the fan or air passages and cause the Drive to overheat).
Lors du déballage du drive, retirer le sachet déshydraté. (Si celui-ci n’est pas retiré, il empêche la ventilation et
provoque une surchaue du drive).
Protect the device from impermissible environmental conditions (temperature, humidity, shock etc.).
Protéger l’appareil contre des eets extérieurs non permis (température, humidité, chocs etc.).
4
see paragraph 4.9 Cooling.
Maximum angle of inclination ������������� 30° (referred to vertical position)
Minimum top and bottom distance ��������� 150 mm
Minimum free space to the front ����������� 25 mm
Minimum distance between drives ��������� 25 mm
Minimum distance to the side
with the cabinet ����������������������� 25 mm
150 mm ( 6" )
25 mm ( 0.98”)
150 mm ( 6" )
25 mm ( 0.98” )
25 mm ( 0.98”)
25 mm ( 0.98”)
Caution
14 ADL500 • Quick installation guide
4.2 Fastening positions
115
325
115
A
B
115
375
115
A
B
Fissaggio a muro • Wall mounting • Fixation mural • Wandmontagee • Fijación en pared
Taglia 2
Size 2
Grandeur 2
Größe 2
Tamaño 2
Taglia 1
Size 1
Grandeur 1
Größe 1
Tamaño 1
(A) (B)
1-2 3 4-5
Taglie • Sizes • Grandeurs • Größen • Tamaños :
5.5
12.5
5.5
8.5
Ø12
Recommended screws for fastening
Size 1 (ADL5...-1...)
Size 2 (ADL5...-2...)
ADL500 • Quick installation guide 15
5 -
13
09
07
06
10
03
02 04
02 03 04
13
11
12
05
05
T3
T1
T2
XE
EXP
XER
Led
15
16
01
08
T4
01
L1
L3
L2
BR1
BR2
C1
D
C
U
V
W
EM
ADL510/530/550-EMS
L1
L3
L2
BR1
BR2
C1
D
C
U
V
W
ADL510/530/550
CONNECT ONLY
EMERGENCY
BATTERY PACK (+)
(see manual)
18
14
17 13
KIT-PWR SHIELD ASSY
(Optional)
16
MAIN SUPPLY
EARTH TERMINAL
MAIN SUPPLY
EARTH TERMINAL
Ref. Description Manual section ADL510 ADL530 ADL550
(01) Power terminals "5.1 Power section" on page 16 Yes Yes Yes
(02) +24V Input + 24 Vdc external "5.2.4 +24V supply connection" on page 18 - - Yes
(03) SFTY-STO STO Safety terminals "5.2.5 Safety STO connection (SFTY-STO)" on page 19 - - Yes
(04) ETH-PC RJ45 terminal, Ethernet port (100 Mbit/s) "7.4 ETH-PC Ethernet Interface (RJ45 connector)" on ADL500 HW+QS manual Yes Yes Yes
(05) CAN CANopen 417 Lift terminals "7.5 CAN interface" on ADL500 HW+QS manual - Yes Yes
(06) XE/XER Encoder terminals "5.2.3 Feedback Connection" on page 18 Yes Yes Yes
(07)
T1 Digital input terminal
"5.2.2 I/O and Relays connection" on page 17 Yes Yes Yes
T2 Analogue input terminal
T3 Relay output terminal
T4 Digital and +24V input enable / reference terminal
(08) RJ45 terminal, KB-ADL500 optional keypad "7.6 Optional Keypad interface (RJ45 connector)" on ADL500 HW+QS manual Yes Yes Yes
(09)
EXP
Optional EXP-IO1-ADL500 card terminals "A.1.2 - Optional card EXP-IO1-ADL500" on ADL500 HW+QS manual - - Yes
(10) Optional EXP-DCP-ADL500 card terminals "A.1.3 - Optional card EXP-DCP-ADL500" on ADL500 HW+QS manual - - Yes
(11) USB 2.0 port "7.7 USB port for data storage" on ADL500 HW+QS manual - Yes Yes
(12) Wi-Fi Port "7.8 Wi-Fi module port" on ADL500 HW+QS manual - Yes Yes
(13) Motor Earth terminals "5.1 Power section" on page 16 Yes Yes Yes
(14) Omega motor cable shield connection "5.1.3 Connection of shielding (recommended)" on page 16 Yes Yes Yes
(15) Omega feedback cable shield connection "5.2.3 Feedback Connection" on page 18 Yes Yes Yes
(16) Mains supply earth terminals "5.1 Power section" on page 16 Yes Yes Yes
(17) Securing of Omega power cable Yes Yes Yes
(18) Omega connection for shielding of terminal T2 "5.2.2 I/O and Relays connection" on page 17 Yes Yes Yes
Led Operation and diagnostics LEDs "5.2.6 Led" on page 19 Yes Yes Yes
16 ADL500 • Quick installation guide
5.1 Power section
Note! For the position of the terminals see section "5 - Location and identification of terminals and LEDs" on page 15.
5.1.1 Power terminals and connection
Terminal Description IN/OUT ADL510/530/550 ADL510/530/550-EMS
L1 Three-phase main supply, phase L1 OUT Yes Yes
L2 Three-phase main supply, phase L2 OUT Yes Yes
L3 Three-phase main supply, phase L3 OUT Yes Yes
BR1 Brake resistor IN Yes Yes
BR2 Brake resistor OUT Yes Yes
C1 DC choke (tie to C if not used) OUT Yes Yes
CDC choke IN Yes Yes
DDC Link (-) OUT Yes Yes
UMotor connection, phase U OUT Yes Yes
VMotor connection, phase V OUT Yes Yes
WMotor connection, phase W OUT Yes Yes
EM Battery main supply (+) IN - (1) Yes (2)
(1) Do not use.
(2) Connect only emergency battery pack (+)
5.1.2 Cable cross-sections
Sizes
Terminals: L1 - L2 - L3 - BR1 - BR2 - C1 - C - D - U - V - W - EM
Maximum cable cross-section
(flexible conductor)
Recommended
stripping
Recommended
terminal
Tightening
torque (min)
(mm2)AWG (mm) (mm) (Nm)
1040 4 10 8 None / pin 0.5 ... 0.6
1055 4 10 8 None / pin 0.5 ... 0.6
1075 4 10 8 None / pin 0.5 ... 0.6
2110 16 6 10 None / pin 1.2 ... 1.5
2150 16 6 10 None / pin 1.2 ... 1.5
Sizes
Terminals: on structural work (see ref. (16) on previous page)
Cable cross-section Lock screw diameter Recommended
terminal
Tightening
torque (min)
(mm2)AWG (mm) (mm) (Nm)
1040 ... 2150 Same as the maximum cross-section used for the
power terminal strip M5 Eyelet - Fork 6
Note! The minimum cross-section for both ground connections must comply with EN61800-5-1 prescriptions. Always ground both points on structural steel.
5.1.3 Connection of shielding (recommended)
C
D
A
B
Optional KIT-PWR SHIELD ASSY:
- Cod. S72684S12 (size 1)
- Cod. S72684S13 (size 2)
For compliance with EN 12016: put the optional metal support KIT-PWR SHIELD ASSY (A) on bolts (B) and tighten the
two nuts fully (C).
Fasten the power cable shield to the omega sections (D).
ADL500 • Quick installation guide 17
5.2 Regulation section
Note! All terminal strips are extractable. For electrical properties of analog, digital and relay inputs/outputs see section A.2 of the Appendix.
5.2.1 Cable cross-sections
Terminals
Maximum cable cross-section Recommended stripping Tightening torque (min)
(mm2) (AWG) (mm) (Nm)
T3, T4, SFTY-STO 0.2 ... 2.5 (1 cable)
0.2 ... 0.75 (2 cables)
26 ... 12
26 ... 19 5 0.4
T1, T2, XER, XE 0.2 ... 1.5 (1 cable)
0.2 ... 0.5 (2 cables)
26 ... 16
26 ... 19 5 0.25
5.2.2 I/O and Relays connection
Note! For terminal location see section "5 - Location and identification of terminals and LEDs" on page 15.
T3 terminal – Relays Output
Pin Signal Description Command
Associated parameter
ADL510 ADL530 ADL550
50 RO_4O Relay 4 output (contact N.O., 24Vdc)1416, Dig output 4 src Yes Yes Yes
51 RO_4C Common Relay 4 DoopOpen Yes Yes Yes
52 RO_3O Relay 3 output (contact N.O., 24Vdc)1414, Dig output 3 src Yes Yes Yes
53 RO_3C Common Relay 3 Run Contactor Yes Yes Yes
54 RO_2O Relay 2 output (contact N.O., 24Vdc)1412, Dig output 2 src Yes Yes Yes
55 RO_2C Common Relay 2 Brake Contactor Yes Yes Yes
56 RO_1O Relay 1 output (contact N.O., 24Vdc)1410, Dig output 1 src Yes Yes Yes
57 RO_1C Common Relay 1 Drive OK Yes Yes Yes
T1 terminal – Digital inputs
Pin Signal Description Command
Associated parameter
ADL510 ADL530 ADL550
1 DI_8 Digital input 8 Contactor feedback Yes Yes Yes
2 DI_7 Digital input 7 Feedback brake Yes Yes Yes
3 DI_6 Digital input 6 Multispeed 2 Yes Yes Yes
4 DI_5 Digital input 5 Multispeed 1 Yes Yes Yes
5 DI_4 Digital input 4 Multispeed 0 Yes Yes Yes
6 DI_3 Digital input 3 Emergency Yes Yes Yes
7 DI_2 Digital input 2 Start reverse Yes Yes Yes
8 DI_1 Digital input 1 Start forward Yes Yes Yes
Pin Signal Description Command
Associated parameter
ADL510 ADL530 ADL550
9 EN_HW Enable digital inputs Yes Yes Yes
10 DI_CM Common reference digital inputs Yes Yes Yes
11 0V24_OUT Ground reference output voltage Yes Yes Yes
12 +24V_OUT +24 Vdc output voltage power supply Yes Yes Yes
T2 terminal – Analog inputs
Pin Signal Description Command
Associated parameter
ADL510 ADL530 ADL550
1 AI_2N Common reference analog input 2 - Yes Yes
2 AI_2P Analog input 2 - Yes Yes
3 AI_1P Analog input 1 Yes Yes Yes
4 AI_1N Common reference analog input 1 Yes Yes Yes
T2 terminal shield connection (recommended)
(1) Secure the braided shielded cable to the
omega at terminal T2 (in the case of reduced
lateral space it is possible to use the GND PLATE
KIT (2), code S72684G13). 1 2
18 ADL500 • Quick installation guide
5.2.3 Feedback Connection
Note! For terminal location see section "5 - Location and identification of terminals and LEDs" on page 15.
Pin Signal Description Direction ADL510 ADL530 ADL550
20 BR– Channel B (–) repeat OUT Yes Yes Yes
21 BR+ Channel B (+) repeat OUT Yes Yes Yes
22 AR– Channel A (–) repeat OUT Yes Yes Yes
23 AR+ Channel A (+) repeat OUT Yes Yes Yes
Pin Signal Description Digital
Incremental
Sinusoidal
Incremental
Sinusoidal
Incremental +
Sin/Cos
Sinusoidal
Incremental +
Absolute
Direction ADL510 ADL530 ADL550
#1 #2
1 FH2 Fast (Freeze) 2 input x x x x IN - - Yes
2 FH1 Fast (Freeze) 1 input x x x x IN - - Yes
3 COM_FH Common Fast inputs x x x x IN - - Yes
4 COS– DT– Channel Cos - / Data - x x IN / BID - Yes Yes
5 COS+ DT+ Channel Cos + / Data + x x IN / BID - Yes Yes
6 SIN– CK– Channel Sen - / Clock - x x IN / OUT - Yes Yes
7 SIN+ CK+ Channel Sen + / Clock + x x IN / OUT - Yes Yes
8 Z– Channel Z – x x x x IN Yes Yes Yes
9 Z+ Channel Z + x x x x IN Yes Yes Yes
10 B– Channel B – x x x x IN Yes Yes Yes
11 B+ Channel B + x x x x IN Yes Yes Yes
12 A– Channel A – x x x x IN Yes Yes Yes
13 A+ Channel A + x x x x IN Yes Yes Yes
14 0VE Encoder reference x x x x OUT Yes Yes Yes
15 +VE Encoder supply x x x x OUT Yes Yes Yes
Figure 5.2.1: Connection of shielding (recommended)
XE terminal shield connection (recommended)
(1) Secure the braided shielded cable to the
omega at terminal XE (in the case of reduced
lateral space it is possible to use the GND PLATE
KIT (2), code S72684G13). 1 2
synchronous (brushless) motors. With asynchronous motors the regulation algorithm may or may not use the speed
measurement obtained from the encoder reading. With brushless motors the regulation algorithm needs an encoder
(menu ENCODER).
5.2.4 +24V supply connection
Note! For terminal location see section "5 - Location and identification of terminals and LEDs" on page 15.
Terminal Description IN/OUT
1+24 Vdc External power supply of the regulation board IN
20 Vdc external power supply reference IN
Attention
ADL500 • Quick installation guide 19
5.2.5 Safety STO connection (SFTY-STO)
Note! For terminal location see section "5 - Location and identification of terminals and LEDs" on page 15.
Terminal Description IN/OUT
EN+ Enable Safety (+) IN
EN- Enable Safety (-) IN
OK1 Safety OK, Output 1 OUT
OK2 Safety OK, Output 2 OUT
The EN+ , EN-, OK1 and OK2 terminals must be connected as shown in the typical connection diagrams in chapter
"5.3 Typical connection diagram" on page 20.
5.2.6 Led
Note! For terminal location see section "5 - Location and identification of terminals and LEDs" on page 15.
Led Colour Meaning ADL510 ADL530 ADL550
BRK Yellow Braking Yes Yes Yes
CNT Yellow Contactor closing command status Yes Yes Yes
EN Green Enable Yes Yes Yes
LIM Red Current limit Yes Yes Yes
AL Red Generic alarm Yes Yes Yes
CAN Green CAN 1 - Yes Yes
S-BY Yellow Stand-by - - Yes
UP Green Direction up - - Yes
DOWN Green Direction down - - Yes
PWR Green Power Supply ON - - Yes
20 ADL500 • Quick installation guide
5.3 Typical connection diagram
Figure 5.3.1: Typical connection diagram (Sizes ADL550-1040 ...2150)
KEYPAD ETH-PC
CAN
USB WIFI
EXP-DCP
(optional) EXP-4DI+2RO
(optional)
DI8
DI7
DI6
DI5
DI4
DI3
DI2
DI1
ENHW
DICM
0Vout
24Vout
DOOR RUN
CONTACTOR
BRAKE
CONTACTOR
DRIVE OK
MOT-
MOT+
AI_1P
AI_1N
ADL550
TUPNILATIGIDOTS-YTFS
XE-XER
POWER
SECTION
DI4X
DI3X
DI2X
DI1X
DICM
RO_5O
RO_5C
RO_6O
RO_6C
+24V(EXT)
DIGITAL OUTPUT
GEFRAN
STARTFWDCMD
STARTREVCMD
EMERGENCY MODE
MULTISPD0
MULTISPD1
MULTISPD2
A2 A1
K2M
A2 A1
K31M
M
3~
R4 R3
K31M
R6 R5
OPTIONAL
RESISTOR
BRAKING
BR
OPTIONAL
OPTIONAL
21
43
65
K1M
F1
AC CHOKEL1
4 TO 22KW)
(ADL550
DC CHOKE
L2
OPTIONAL
SAFETY CHAIN
0V
0V
L1
L2
L3
PE
F2
PE
N
L
0V
24V
CANL
CANH
CANSH
A2 A1
KBR
2221 K2M
2221 K31M
115
0
L
N
TR
F3
DB
2 1
KBR
2221 KBR
6 5
K2M
6 5
K3M
2 1
4 3
K2M
2 1
A2 A1
K3M
4 3
K3M
2221 K3M
14 11
K3M
E
ESC
SAVE
FND RST
CUST
DISP
BRK CNT EN ILim N00 AL
GEFRAN
OPTIONAL
CONTROL
BOARD
BRAKE 1 BFK
BRAKE 2 BFK
Figure 5.3.2: Typical connection diagram (Sizes ADL530-1040 ...2150)
STARTFWDCMD
STARTREVCMD
EMERGENCY MODE
MULTISPD0
MULTISPD1
MULTISPD2
A2 A1
K2M
A2 A1
K31M
M
3~
R4 R3
K31M
R6 R5
OPTIONAL
RESISTOR
BRAKING
BR
OPTIONAL
OPTIONAL
21
43
65
K1M
F1
AC CHOKE L1
4 TO 22KW)
(ADL550
DC CHOKE
L2
OPTIONAL
SAFETY CHAIN
0V
0V
L1
L2
L3
PE
F2
PE
N
L
CANL
CANH
CANSH
A2 A1
KBR
2221 K2M
2221 K31M
115
0
L
N
TR
F3
DB
2 1
KBR
2221 KBR
6 5
K2M
6 5
K3M
2 1
4 3
K2M
2 1
A2 A1
K3M
4 3
K3M
2221 K3M
14 11
K3M
E
ESC
SAVE
FND RST
CUST
DISP
BRK CNT EN ILim N00 AL
GEFRAN
OPTIONAL
KEYPAD ETH-PC
CAN
USB WIFI
DI8
DI7
DI6
DI5
DI4
DI3
DI2
DI1
ENHW
DICM
0Vout
24Vout
DOOR RUN
CONTACTOR
BRAKE
CONTACTOR
DRIVE OK
AI_2N
AI_2P
AI_1P
AI_1N
ADL530
DIGITAL INPUT
XE-XER
POWER
SECTION
DIGITAL OUTPUT
GEFRAN
CONTROL
BOARD
BRAKE 1 BFK
BRAKE 2 BFK
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