Westermann Cleanmeleon 2 PRO User manual

’
Manoeuvrable.
Robust. Powerful.
Flexible use.
Cleanmeleon 2
PRO

Table of Contents
Page 2 of 66
Table of Contents
1 EC Declaration of Conformity..............................................................................................................................1
2 Legal information ................................................................................................................................................3
3 Important basic information.................................................................................................................................4
3.1 Scope of supply………...............................................................................................................................4
3.2 Conventions...............................................................................................................................................5
3.2.1 Symbols and signal words............................................................................................................5
3.2.2 Pictogram overview ......................................................................................................................6
3.3 Marking on the machine.............................................................................................................................7
3.4 Ordering spare parts..................................................................................................................................7
4 Safety....................................................................................................................................................................8
4.1 Intended use of the machine.........................................................................................................................8
4.2 Machine naming information.........................................................................................................................8
4.3 Requirements for the operator......................................................................................................................9
4.5 Danger zone ...............................................................................................................................................10
4.6 Foreseeable misuse | Reasonably foreseeable misuse...............................................................................11
4.7 Behaviour in case of emergency.................................................................................................................11
4.7.1 Personal injury............................................................................................................................11
4.7.2 Case of fire .................................................................................................................................11
4.7.3 Technical complications..............................................................................................................11
4.8 Application...............................................................................................................................................12
4.8.1 Local requirements.....................................................................................................................12
4.8.2 Disposal......................................................................................................................................12
4.9 Responsibility of the operator ..................................................................................................................13
4.9.1 Obligations of the operator..........................................................................................................13
4.10 Personal responsibility.............................................................................................................................14
4.11 Observance of the operating manual.......................................................................................................15
4.12 Residual hazards and protective measures.............................................................................................15
4.13 Safety marking on the machine ...............................................................................................................15
4.14 Personal protection..................................................................................................................................16
5 Safety instructions for the operator/user...........................................................................................................17
6 Technical specifications....................................................................................................................................18
6.1 General technical data of CM2 PRO ........................................................................................................18
6.2 Design variant of CM2 PRO .....................................................................................................................19
6.2.1 Machine type GXV 340...............................................................................................................19
6.2.2 Machine type Vanguard 2-cylinder .............................................................................................20
6.2.3 Additional information.................................................................................................................21
7 Assembly, first start-up......................................................................................................................................22
7.1 Safety.......................................................................................................................................................22

Table of Contents
7.2 Assembly.................................................................................................................................................22
7.3 First start-up.............................................................................................................................................22
8 Product description...........................................................................................................................................23
9 Control ..............................................................................................................................................................24
9.1 Controls ...................................................................................................................................................24
10 Start-up....................................................................................................................................................25
10.1 Checking the engine before start-up........................................................................................................25
11 Operation.................................................................................................................................................26
11.1 Start | stop the CM2 PRO B&S engine....................................................................................................26
12
13
11.1.1 Cold start..........................................................................................................................................................26
11.1.2 After the cold start ............................................................................................................................................26
11.1.3 Starting at operating temperature.....................................................................................................................26
11.1.4 Stopping the machine.......................................................................................................................................27
11.2
Start | stop the CM2 PRO GXV engine..........................................................................................................................28
11.2.1 Starting the engine ...........................................................................................................................................28
11.2.2 Starter cord.......................................................................................................................................................29
11.3
Running-in period..........................................................................................................................................................30
11.4
Short engine running time..............................................................................................................................................30
11.5
12.1
Functional overview.......................................................................................................................................................31
Attachments...................................................................................................................................................................34
Attachment of the equipment.........................................................................................................................................35
12.1.1 Regular lubrication of the equipment lock.........................................................................................................36
12.1.2 Floating position ...............................................................................................................................................36
Maintenance and servicing............................................................................................................................................37
13.1 General..........................................................................................................................................................................37
13.2
Table of regular servicing ..............................................................................................................................................39
13.3
Screw connections ........................................................................................................................................................40
13.4
Tensioning/loosening the steering roller chain...............................................................................................................40
13.4.1 Version with turnbuckle ....................................................................................................................................40
13.4.2 Version with rollers...........................................................................................................................................41
13.5
Tensioning/loosening the engine V-belt.........................................................................................................................42
13.6
Changing the gear oil.....................................................................................................................................................43
13.7
Procedures after maintenance.......................................................................................................................................45
13.8
Notes regarding maintenance work...............................................................................................................................45
14
13.9
Documentary list............................................................................................................................................................45
Residual risks................................................................................................................................................................46
15
Storage conditions.........................................................................................................................................................48
16
Troubleshooting.............................................................................................................................................................49
17
17.1
After operation...............................................................................................................................................................50
Dismantling / Disposal...................................................................................................................................................50

Table of Contents
Page 4 of 66
18 Warranty policy ........................................................................................................................................51
19 Overview of wear parts ............................................................................................................................54
20 Overview of spare parts...........................................................................................................................55
20.1 Covers .....................................................................................................................................................55
20.2 Drive components....................................................................................................................................56
20.3 Rear axle .................................................................................................................................................57
20.5 Steering console......................................................................................................................................58
20.6 Lock chain................................................................................................................................................59
20.8 Additional components.............................................................................................................................60
20.9 Housing....................................................................................................................................................61
20.10 Drive unit..................................................................................................................................................62
20.11 Accelerator...............................................................................................................................................63
20.12 Hydraulic pump........................................................................................................................................64
21 Plans and other information.....................................................................................................................65
21.1 Hydraulic plan..........................................................................................................................................65
22 List of figures............................................................................................................................................66

EC Declaration of Conformity
Page 1 of 66
1 EC Declaration of Conformity
EC declaration of conformity in accordance with
Machinery Directive 2006/42/EC Annex II 1.A
The manufacturer / distributor:
Westermann GmbH & Co. KG
Schützenhof 23
D –49716 Meppen
hereby declares that the following product
Product name:
Make:
Serial number:
Model / type description:
Cleanmeleon 2 PRO
Westermann GmbH & Co. KG
59 _ _ _ _
Cleanmeleon 2 PRO
description:
The Cleanmeleon 2 PRO is a self-propelled compact work machine.
The machine allows the attachment and use of various hydraulic implements.
The following additional EU directives have been applied:
The protection objectives of the EC Directive
Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC
Low Voltage Directive 2006/95/EC
have been complied with.

EC Declaration of Conformity
Page 2 of 66
The following harmonised standards were applied:
EN ISO 12100:2010 Safety of machinery - General principles for
design - Risk assessment and risk reduction
(ISO 12100:2010)
The following other technical specifications were applied:
Name and address of the person authorised to compile the technical documentation:
Westermann GmbH & CO. KG
Mr Alfons Westermann Phone: [phone] | 496 90 0
Schützenhof 23 E-mail: [e-mail]
49716 Meppen URL: www.westermann-radialbesen.de
Location: 49716 Meppen
Date: 18 January 2018
Alfons Westermann Managing Director
(Signature)

Page 3 of 66
Legal information
2 Legal information
Issuer: Westermann GmbH & Co.KG
Address: Schützenhof 23 ▪49716 Meppen
Phone: [phone] | 496 90 0 ▪ Fax: [phone] | 496 90 99
E-mail: [e-mail]
Internet: http://www.westermann-radialbesen.de
Managing Director: Alfons Westermann
Legal form: Limited partnership
Registered office: 49716 Meppen District
Court Osnabrück, HRA 100274
Personally liable partner:
Westermann Beteiligungs-GmbH,
HRB Osnabrück No. 100562,
VAT No.: 193643718,
Copyright:
The contents of this document are protected by copyright under German copyright law and
international treaties.
All copyrights to the contents of this document are owned by UPAS GmbH unless expressly stated by another
author or obvious recognizable.
The user is not granted or reserved any proprietary rights, rights of use or other rights by provision of the
content. The user is prohibited from registering rights of any kind for the know-how or parts thereof.
The dissemination, transfer and other distribution of the contents of this document to third parties,
the making of copies, transcripts and other reproductions as well as the utilisation and other use are forbidden -
also in part - without the prior, explicit and written consent of the author, as far as and to the extent that
compelling legal regulations do not permit such.
Violations of the copyright are illegal, according to §§ 106 ff. (German) Copyright Act and grant the bearers of
copyright claims for injunctive relief and damages.
Right of modification:
Westermann GmbH & Co. KG reserves the right to change this document and the subject matter described
therein at any time without prior notice, in particular to improve and expand, provided that
and as far as contractual agreements or legal requirements do not conflict with this.

Page 4 of 66
Important basic information
3 Important basic information
3.1 Scope of supply
The operating manual is part of the working equipment and must be kept accessible
in the immediate vicinity of the machine at all times.
The operating manual contains important information for safe and effective
operation of the machine. Therefore, the operator must read and understand this
operating manual carefully.
The basic requirement for safe working is compliance with all safety instructions and
operating procedures given in this operating manual.
The local accident prevention regulations and general safety regulations for the
specific application must also be observed.
The provided supplier documentation for the installed components must also be
observed.
The illustrations are provided for basic understanding and may deviate from the
actual design.
The manufacturer assumes no liability for damage due to non-observance of the
operating manual, improper use, improperly performed maintenance or repairs,
unauthorised modifications, technical modifications and use of unauthorised spare
parts.

Page 5 of 66
Important basic information
3.2 Conventions
3.2.1 Symbols and signal words
Symbol / Signal word
Importance
Draws attention to the handling and impact of
safety information.
Draws attention to a dangerous situation that will
result in serious injury or death if not avoided.
Draws attention to a dangerous situation that can
result in serious injury or death if not avoided.
Draws attention to a dangerous situation that
may result in minor to moderate injury if not
avoided.
Draws attention to possible damage to
property and other important information.

Page 6 of 66
Important basic information
3.2.2 Pictogram overview
The safety instructions contained in this operating manual, which can cause danger
to persons and the machine if ignored, are specially marked with the following
pictograms.
Pictogram Meaning
General warning sign
Falling hazard
Automatic start-up hazard
Opposing rollers hazard
(Entanglement risk)
Harmful or irritating substances hazard
Toxic substances hazard Hand
injuries hazard
Hot surface hazard
Crushing hazard
Slip hazard
Electrical voltage hazard
Obstacles on the ground hazard