Westermann Cleanmeleon 2 PRO User manual

’
Manoeuvrable.
Robust. Powerful.
Flexible use.
Cleanmeleon 2
PRO

Table of Contents
Page 2 of 66
Table of Contents
1 EC Declaration of Conformity..............................................................................................................................1
2 Legal information ................................................................................................................................................3
3 Important basic information.................................................................................................................................4
3.1 Scope of supply………...............................................................................................................................4
3.2 Conventions...............................................................................................................................................5
3.2.1 Symbols and signal words............................................................................................................5
3.2.2 Pictogram overview ......................................................................................................................6
3.3 Marking on the machine.............................................................................................................................7
3.4 Ordering spare parts..................................................................................................................................7
4 Safety....................................................................................................................................................................8
4.1 Intended use of the machine.........................................................................................................................8
4.2 Machine naming information.........................................................................................................................8
4.3 Requirements for the operator......................................................................................................................9
4.5 Danger zone ...............................................................................................................................................10
4.6 Foreseeable misuse | Reasonably foreseeable misuse...............................................................................11
4.7 Behaviour in case of emergency.................................................................................................................11
4.7.1 Personal injury............................................................................................................................11
4.7.2 Case of fire .................................................................................................................................11
4.7.3 Technical complications..............................................................................................................11
4.8 Application...............................................................................................................................................12
4.8.1 Local requirements.....................................................................................................................12
4.8.2 Disposal......................................................................................................................................12
4.9 Responsibility of the operator ..................................................................................................................13
4.9.1 Obligations of the operator..........................................................................................................13
4.10 Personal responsibility.............................................................................................................................14
4.11 Observance of the operating manual.......................................................................................................15
4.12 Residual hazards and protective measures.............................................................................................15
4.13 Safety marking on the machine ...............................................................................................................15
4.14 Personal protection..................................................................................................................................16
5 Safety instructions for the operator/user...........................................................................................................17
6 Technical specifications....................................................................................................................................18
6.1 General technical data of CM2 PRO ........................................................................................................18
6.2 Design variant of CM2 PRO .....................................................................................................................19
6.2.1 Machine type GXV 340...............................................................................................................19
6.2.2 Machine type Vanguard 2-cylinder .............................................................................................20
6.2.3 Additional information.................................................................................................................21
7 Assembly, first start-up......................................................................................................................................22
7.1 Safety.......................................................................................................................................................22

Table of Contents
7.2 Assembly.................................................................................................................................................22
7.3 First start-up.............................................................................................................................................22
8 Product description...........................................................................................................................................23
9 Control ..............................................................................................................................................................24
9.1 Controls ...................................................................................................................................................24
10 Start-up....................................................................................................................................................25
10.1 Checking the engine before start-up........................................................................................................25
11 Operation.................................................................................................................................................26
11.1 Start | stop the CM2 PRO B&S engine....................................................................................................26
12
13
11.1.1 Cold start..........................................................................................................................................................26
11.1.2 After the cold start ............................................................................................................................................26
11.1.3 Starting at operating temperature.....................................................................................................................26
11.1.4 Stopping the machine.......................................................................................................................................27
11.2
Start | stop the CM2 PRO GXV engine..........................................................................................................................28
11.2.1 Starting the engine ...........................................................................................................................................28
11.2.2 Starter cord.......................................................................................................................................................29
11.3
Running-in period..........................................................................................................................................................30
11.4
Short engine running time..............................................................................................................................................30
11.5
12.1
Functional overview.......................................................................................................................................................31
Attachments...................................................................................................................................................................34
Attachment of the equipment.........................................................................................................................................35
12.1.1 Regular lubrication of the equipment lock.........................................................................................................36
12.1.2 Floating position ...............................................................................................................................................36
Maintenance and servicing............................................................................................................................................37
13.1 General..........................................................................................................................................................................37
13.2
Table of regular servicing ..............................................................................................................................................39
13.3
Screw connections ........................................................................................................................................................40
13.4
Tensioning/loosening the steering roller chain...............................................................................................................40
13.4.1 Version with turnbuckle ....................................................................................................................................40
13.4.2 Version with rollers...........................................................................................................................................41
13.5
Tensioning/loosening the engine V-belt.........................................................................................................................42
13.6
Changing the gear oil.....................................................................................................................................................43
13.7
Procedures after maintenance.......................................................................................................................................45
13.8
Notes regarding maintenance work...............................................................................................................................45
14
13.9
Documentary list............................................................................................................................................................45
Residual risks................................................................................................................................................................46
15
Storage conditions.........................................................................................................................................................48
16
Troubleshooting.............................................................................................................................................................49
17
17.1
After operation...............................................................................................................................................................50
Dismantling / Disposal...................................................................................................................................................50

Table of Contents
Page 4 of 66
18 Warranty policy ........................................................................................................................................51
19 Overview of wear parts ............................................................................................................................54
20 Overview of spare parts...........................................................................................................................55
20.1 Covers .....................................................................................................................................................55
20.2 Drive components....................................................................................................................................56
20.3 Rear axle .................................................................................................................................................57
20.5 Steering console......................................................................................................................................58
20.6 Lock chain................................................................................................................................................59
20.8 Additional components.............................................................................................................................60
20.9 Housing....................................................................................................................................................61
20.10 Drive unit..................................................................................................................................................62
20.11 Accelerator...............................................................................................................................................63
20.12 Hydraulic pump........................................................................................................................................64
21 Plans and other information.....................................................................................................................65
21.1 Hydraulic plan..........................................................................................................................................65
22 List of figures............................................................................................................................................66

EC Declaration of Conformity
Page 1 of 66
1 EC Declaration of Conformity
EC declaration of conformity in accordance with
Machinery Directive 2006/42/EC Annex II 1.A
The manufacturer / distributor:
Westermann GmbH & Co. KG
Schützenhof 23
D –49716 Meppen
hereby declares that the following product
Product name:
Make:
Serial number:
Model / type description:
Cleanmeleon 2 PRO
Westermann GmbH & Co. KG
59 _ _ _ _
Cleanmeleon 2 PRO
description:
The Cleanmeleon 2 PRO is a self-propelled compact work machine.
The machine allows the attachment and use of various hydraulic implements.
The following additional EU directives have been applied:
The protection objectives of the EC Directive
Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC
Low Voltage Directive 2006/95/EC
have been complied with.

EC Declaration of Conformity
Page 2 of 66
The following harmonised standards were applied:
EN ISO 12100:2010 Safety of machinery - General principles for
design - Risk assessment and risk reduction
(ISO 12100:2010)
The following other technical specifications were applied:
Name and address of the person authorised to compile the technical documentation:
Westermann GmbH & CO. KG
Mr Alfons Westermann Phone: [phone] | 496 90 0
Schützenhof 23 E-mail: [e-mail]
49716 Meppen URL: www.westermann-radialbesen.de
Location: 49716 Meppen
Date: 18 January 2018
Alfons Westermann Managing Director
(Signature)

Page 3 of 66
Legal information
2 Legal information
Issuer: Westermann GmbH & Co.KG
Address: Schützenhof 23 ▪49716 Meppen
Phone: [phone] | 496 90 0 ▪ Fax: [phone] | 496 90 99
E-mail: [e-mail]
Internet: http://www.westermann-radialbesen.de
Managing Director: Alfons Westermann
Legal form: Limited partnership
Registered office: 49716 Meppen District
Court Osnabrück, HRA 100274
Personally liable partner:
Westermann Beteiligungs-GmbH,
HRB Osnabrück No. 100562,
VAT No.: 193643718,
Copyright:
The contents of this document are protected by copyright under German copyright law and
international treaties.
All copyrights to the contents of this document are owned by UPAS GmbH unless expressly stated by another
author or obvious recognizable.
The user is not granted or reserved any proprietary rights, rights of use or other rights by provision of the
content. The user is prohibited from registering rights of any kind for the know-how or parts thereof.
The dissemination, transfer and other distribution of the contents of this document to third parties,
the making of copies, transcripts and other reproductions as well as the utilisation and other use are forbidden -
also in part - without the prior, explicit and written consent of the author, as far as and to the extent that
compelling legal regulations do not permit such.
Violations of the copyright are illegal, according to §§ 106 ff. (German) Copyright Act and grant the bearers of
copyright claims for injunctive relief and damages.
Right of modification:
Westermann GmbH & Co. KG reserves the right to change this document and the subject matter described
therein at any time without prior notice, in particular to improve and expand, provided that
and as far as contractual agreements or legal requirements do not conflict with this.

Page 4 of 66
Important basic information
3 Important basic information
3.1 Scope of supply
The operating manual is part of the working equipment and must be kept accessible
in the immediate vicinity of the machine at all times.
The operating manual contains important information for safe and effective
operation of the machine. Therefore, the operator must read and understand this
operating manual carefully.
The basic requirement for safe working is compliance with all safety instructions and
operating procedures given in this operating manual.
The local accident prevention regulations and general safety regulations for the
specific application must also be observed.
The provided supplier documentation for the installed components must also be
observed.
The illustrations are provided for basic understanding and may deviate from the
actual design.
The manufacturer assumes no liability for damage due to non-observance of the
operating manual, improper use, improperly performed maintenance or repairs,
unauthorised modifications, technical modifications and use of unauthorised spare
parts.

Page 5 of 66
Important basic information
3.2 Conventions
3.2.1 Symbols and signal words
Symbol / Signal word
Importance
Draws attention to the handling and impact of
safety information.
Draws attention to a dangerous situation that will
result in serious injury or death if not avoided.
Draws attention to a dangerous situation that can
result in serious injury or death if not avoided.
Draws attention to a dangerous situation that
may result in minor to moderate injury if not
avoided.
Draws attention to possible damage to
property and other important information.

Page 6 of 66
Important basic information
3.2.2 Pictogram overview
The safety instructions contained in this operating manual, which can cause danger
to persons and the machine if ignored, are specially marked with the following
pictograms.
Pictogram Meaning
General warning sign
Falling hazard
Automatic start-up hazard
Opposing rollers hazard
(Entanglement risk)
Harmful or irritating substances hazard
Toxic substances hazard Hand
injuries hazard
Hot surface hazard
Crushing hazard
Slip hazard
Electrical voltage hazard
Obstacles on the ground hazard

Page 7 of 66
Important basic information
3.3 Marking on the machine
The Cleanmeleon 2 PRO has a nameplate that contains all basic data.
Components and accessories from suppliers have their own nameplates.
3.4 Ordering spare parts
When ordering spare parts or accessories, state the type designation, machine
number and year of manufacture. The use of accessories and spare parts from other
manufacturers is only permitted after consultation with the manufacturer. Original
accessories and manufacturer-authorised accessories help to ensure safe use. Use
of other accessories may void liability for consequential damages.
Westermann GmbH & Co. KG
Schützenhof 23
D- 49716 Meppen
Type
:
Year:
Cleanmeleon 2 PRO
20_ _
Made in Germany Ser. No.:
59_ _ _

Page 8 of 66
Safety
4 Safety
4.1 Intended use of the machine
The Westermann Cleanmeleon 2 PRO is to be used exclusively for the intended
use described here. Areas of application of the working machine are the cleaning of
slatted floors, sweeping of paved areas such as courtyards, paths, car parks, silo
plates and stables, clearing snow, breaking up fodder, littering stables or similar
work.
The Cleanmeleon 2 PRO has no attachment in its basic version. The approved
implements can be found under the accessories chapter.
Any use over and above this is considered improper. The manufacturer is not liable
for damage resulting therefrom. The risk is borne by the user alone. Proper use also
includes compliance with the operating, maintenance and service conditions
prescribed by the manufacturer.
4.2 Machine naming information
The Cleanmeleon 2 PRO is referred to below simply as machine or CM2
PRO .

Page 9 of 66
Safety
4.3 Requirements for the operator
Danger due to misuse!
Misuse can lead to dangerous situations.
Therefore:
✓ Refrain from any use beyond the intended use or different use.
✓ Strictly comply with all information in this operating manual and, where
applicable, the associated documents.
✓ Switching operations on the controls can only be carried out by
instructed persons.
✓ Maintenance and servicing must be carried out exclusively
by trained maintenance personnel.
✓ Refrain from modifying, converting or altering the design or individual
pieces of equipment with the aim of changing the area of application or
usability.
✓ Only use the equipment with the aids specified in the operating
manual.
✓ Only use the equipment in a technically perfect condition.
✓ Use in areas with an explosive atmosphere is prohibited.
✓ Do not exceed the carrying capacity of the equipment.
✓ Avoid transporting persons with the equipment.
Maintenance and repair
Maintenance and repair work is part of the intended use and
must be carried out in compliance with the maintenance
intervals.

Page 10 of 66
Safety
4.5 Danger zone
Danger while within the danger zone!
Being in the danger zone involves risks that
unauthorised persons can not assess.
Therefore:
✓ Always monitor the danger zone during the
work process and
ensure that no persons are present there.
✓ If an unauthorised person enters the
danger zone, warn the person and stop
operating immediately.
The area surrounding the machine with a safety distance of 1.5 meter is declared
a danger zone. This area must be free of unauthorised persons during the work
process in order to protect them and not to affect the work process. Attachments
can increase the danger zone of the machine depending on their size.
Fig. 1 - Danger zone

Page 11 of 66
Safety
4.6 Foreseeable misuse | Reasonably foreseeable
misuse
All use deviating from the intended use is considered misuse and is not permitted.
These include, for example
✓ Transport of humans and animals
✓ Use as a climbing aid
✓ Use outside the permissible operating limits
4.7 Behaviour in case of emergency
4.7.1 Personal injury
If an event occurs during use which results in personal
injury, measures must be taken depending on the severity of
the injury.
4.7.2 Case of fire
In the event of a fire, immediate action must be
taken.
✓ Protect people
✓ Fight the fire
✓ Repair damage
4.7.3 Technical complications
If technical complications occur during use, they must be remedied by a specialist
before further use of the machine.
Keep
calm!
Rescue
people
Inform
first-aiders

Page 12 of 66
Safety
4.8 Application
The area of application includes all locations worldwide that allow safe use of the
machine. Use must be in accordance with the specified intended use.
4.8.1 Local requirements
The area of application includes all locations worldwide that allow safe use of the
machine. To this end, the following criteria must be met.
✓ Safe assembly of the machine
✓ Temperature range of max. -10° C to +40° C
✓ Suitable area of use which guarantees safe usage of the CM2 PRO
.
4.8.2 Disposal
For environmentally sound disposal, the hazardous substances must be disposed of
separately. All other materials must be sorted according to their material quality and
disposed of accordingly.

Page 13 of 66
Safety
4.9 Responsibility of the operator
The machine is used commercially. Therefore, the operator is subject to the statutory
provisions on occupational safety.
4.9.1 Obligations of the operator
The operator is responsible for ensuring the machine is good working order.
✓ The operator must regularly check all safety equipment for
functionality and completeness.
✓ The operator must ensure that prescribed
maintenance is carried out as scheduled.
✓ The operator must inform the manufacturer
immediately of any damage detected.
✓ The operator must provide the personnel with the necessary protective
equipment and check, maintain and replace defective parts in accordance
with regulations.
✓ The operator must request a new copy of the
instruction manual if it is in poor condition or parts are missing.
✓ The operator must immediately replace all labels, signs or
stickers that are in poorly readable condition or have been lost.
✓ The operator must keep the workrooms and escape routes free and in
good condition.

Page 14 of 66
Safety
4.10 Personal responsibility
Basic requirements
✓ Only persons who are expected to observe the safety
regulations and perform their work reliably may enter
the danger zone.
✓ Persons whose ability to act is influenced by drugs,
alcohol, medicines or the like are not
permitted.
✓ When selecting personnel, the age and occupation-specific
regulations applicable at the place of work
must be observed.
✓ The user must be at least 16 years old!
Qualifications
In general, persons may only perform the activities
for which they have the necessary qualifications.
Specialists for
installation and
start-up
Able to carry out the work entrusted and to
independently recognize and avoid dangerous
situations due to professional training, knowledge and
experience as well as knowledge of the relevant
provisions.
Service staff for
maintenance and
start-up
Able to carry out the work entrusted and to
independently recognize and avoid possible danger
due to professional training, knowledge and
experience as well as knowledge of the relevant
provisions.
Electrical specialist
for maintenance,
installation and
start-up
Able to carry out the work and to independently
recognize and avoid possible danger due to professional
training, knowledge and experience as well as
knowledge of the relevant standards and provisions.
The electrical specialist is trained for the specific
location in which he works and knows the relevant
standards and regulations.
Instructed
operating
personnel for
operation
Is informed of the tasks entrusted and possible
dangers of improper conduct after instruction given by
the operating company.

Page 15 of 66
Safety
4.11 Observance of the operating manual
The operating manual is provided by the manufacturer or supplier
of the product in order to provide the user with essential
knowledge for the proper and safe use and to point out dangers in
handling the machine.
Before starting up the machine, the operating manual must be worked through; it
must be observed carefully during start-up. The manufacturer points out that no
liability is assumed for damage and malfunctions resulting from non-compliance with
the operating manual.
The illustrations and information contained in the operating manual are subject to
technical modifications necessary for the improvement of the machine.
4.12 Residual hazards and protective measures
The knowledge and technical implementation of the safety instructions contained in
this documentation are a prerequisite for a faultless product. However, this
documentation can not cover all the details of every conceivable case of machine
use. Therefore, as in any other case, especially due to human error, there is a
residual risk. This residual risk should be kept to a minimum by this documentation.
4.13 Safety marking on the machine
Danger and information points, as well as
important information must be marked on
the machine and, if necessary, due to dirt
or if unrecognisable, cleaned or renewed.

Page 16 of 66
Safety
4.14 Personal protection
The Personal Protective Equipment (PPE) is not included in the scope of delivery.
Responsibility for the availability, testing and proper use of PPE therefore lies with the
operator.
✓ Wear PPE according to the instructions below.
✓ Do not enter the danger zone without PPE.
✓ On the equipment follow the attached instructions for PPE.
Wear foot protection
Protection of the feet from heavy falling parts, slip prevention,
piercing of footwear by sharp-edged parts.
Wear protective clothing
Close-fitting workwear with low tear resistance, with tight
sleeves and no protruding parts. Predominantly serves as
protection from being drawn into rotating machine parts. When
working on the electrical system, wear work clothing with arc
protection.
Use hand protection
Protection of hands from friction, abrasions, punctures and
cuts, as well as from contact with hot surfaces. When
working on live parts, use insulated gloves.
Use hearing protection
Protection of hearing from damaging sound frequencies.