Westermann CMA 800 Elektro User manual

1
Stand-on scraper
CMA 800 Elektro
emission-free |low noise |thoroughly
Operating instruction
sweep & clean.

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Table of contents
Table of contents.... ......................................................................... 2
1 EC Deglaration of Conformity........................................................... 4
2 Legal information......................................................................... 5
3 Important basic informatation.......................................................... 6
3.1 Scope of supply.................................................................. 6
3.2 Conventions...................................................................... 7
3.2.1 Symbols and signal words ........................................... 7
3.2.2 Pictogram overview .................................................. 8
3.3 Marking on the machine ....................................................... 9
3.3.1 Warning pictogram on the machine................................ 9
3.4 Ordering spare parts.......................................................... 10
4 Safety............... ...................................................................... 11
4.1 Intended use of the machine................................................ 11
4.2 Machine naming information ................................................ 11
4.3 Requirements for the operator ............................................. 12
4.4 Danger area .................................................................... 13
4.5 Foreseeable misuse |
Reasonably foreseeable misuse ............................................. 14
4.6 Behaviour in case of emergency ............................................ 14
4.6.1 Pesonal injury ....................................................... 14
    4.6.2 Caseofre .......................................................... 14
4.6.3 Technical complications ........................................... 14
4.7 Application..................................................................... 15
4.7.1 Lokal requirements................................................. 15
4.7.2 Disposal .............................................................. 15
4.8 Responsibility of the operator .............................................. 16
4.8.1 Obligations of the operator ....................................... 16
4.9 Personal responsibility ....................................................... 17
4.10 Observance of the operating manual ...................................... 18
4.11 Residual hazards and protective measures ............................... 18
4.12 Safety marking on the machine............................................. 18
4.13 personal protection........................................................... 19
5 Safety instructions for the operator/user .......................................... 20
5.1 Before use...................................................................... 21
6 Technical data........................................................................... 22
7 Assembly, commissioning .............................................................. 23
7.1 Start preparation.............................................................. 23
7.2 Adjustment of the handlebar and holder for the pusher .............. 23
8 Installation............................................................................... 24
9 Installation / Adjustment of the attaching machine .............................. 25
9.1 Installation of attaching machine .......................................... 25
9.2 Adjustment of attaching machine.......................................... 25
10 Charging the CMA 800 Elektro............ ............................................ 26

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Table of contents
11 Maintenance and servicing ............................................................ 27
11.1 Screw connections ............................................................ 27
11.2 Procedures after maintenance.............................................. 28
11.3 Notes regarding maintenance work ........................................ 28
11.4 Documentary list .............................................................. 28
12 Residual risks........... ................................................................. 29
13 Troubleshooting...... ................................................................... 31
14 Warranty policity ....................................................................... 32
15 Spare parts list.... ...................................................................... 34
16 Listofgures............................................................................ 38
17 Overview maintenance ................................................................ 39

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1 EG-Konformitätserklärung
EC declaration of conformity
according to EC guideline 89/392 / EEC
The manufacturer / distributor:
Westermann GmbH & Co. KG
Schützenhof 23
D – 49716 Meppen
hereby declares that the following product
Product name: CLEANMELEON 800 Elektro
make: Westermann GmbH & Co. KG
Serial number: 26. _ _ _ _
Model / type description: CMA 800 Elektro
to which this declaration relates complies with the relevant basic safety and health
requirements of EC Directive 89/392 / EEC and EMC Directive 89/336 / EEC.
Name and address of the person authorised to compile the technical documen-
tation:
Westermann GmbH & CO. KG
Mr Alfons Westermann Tel.: 05931 | 496 90 0
Schützenhof 23 E-Mail: [email protected]
49716 Meppen URL: www.westermann-radialbesen.de
Location: 49716 Meppen
Date: 19.01.2017
_______________________________
(Signature)
Alfons Westermann Managing Director

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2 Gesetzliche Angaben und Informationen
Issuer: Westermann GmbH & Co.KG
Publisher:
Westermann GmbH & CO. KG
Mr Alfons Westermann Phone: [phone] | 496 90 0
Schützenhof 23 Fax: [phone] | 496 90 99
49716 Meppen E-Mail: [email protected]
Internet: http://www.westermann-radialbesen.de
Managing Director: Alfons Westermann
Form of organisation: Limited partnership
Location: 49716 Meppen
Commercial Register Osnabrück, HRA 100274
Personally liable partner:
Westermann Beteiligungs-GmbH,
HRB Osnabrück no. 100562,
UST-ID no.: 193643718,
Copyright notice:
The contents of this document are protected by copyright under German copyright law and inter-
national treaties.
All copyrights to the contents of this document are owned by UPAS GmbH unless and to the extent
that another author is expressly indicated or obviously recognisable.
The user is not granted or reserved any industrial property rights, rights of use or other rights by the
provision of the contents. The user is prohibited from registering rights of any kind for the know-how
or parts thereof.
The passing on, transfer and other dissemination of the contents of this document to third parties,
the making of copies, duplicates and other reproductions as well as the utilization and other use –
even in part – are prohibited without the prior, express and written consent of the author, unless and
insofar as mandatory statutory provisions permit such use.
Infringements against copyright are illegal, according to §§ 106 ff. Copyright Act and grant the hol-
ders of copyrights claims for injunctive relief and damages.
Subject to change:
The Westermann GmbH & Co. KG reserves the right to change this document and the subject matter
described therein at any time without prior notice, in particular to improve and expand it, provided
andinsofarascontractualagreementsorlegalrequirementsdonotconictwiththis.

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3 Important basic information
3.1 Scope of supply
The operating manual is part of the working equipment and must be
kept accessible in the immediate vicinity of the machine at all times.
The operating manual contains important information for safe and
effective operation of the machine. Therefore, the operator must
read and understand this operating manual thoroughly.
The basic requirement for safe working is compliance with all safety
instructions and operating procedures given in this operating manual.
The local accident prevention regulations and general safety regulations
for the specific application must also be followed.
The provided supplier documentation for the installed components
must also be followed.
The illustrations are provided for basic understanding and may deviate
from the actual design.
The manufacturer assumes no liability for damage due to non-obser-
vance of the operating manual, improper use, improperly performed
maintenance or repairs, unauthorised modifications, technical modi-
fications and use of unauthorised spare parts.

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3 Important basic information
3.2 Conventions
3.2.1 Symbols and signal words
Symbol / signal word Meaning
Indicates the handling and effects of the safety
information.
Alerts you to a dangerous situation that, if not
avoided, will result in death or serious injury.
Alerts you to a dangerous situation that, if not
avoided, may result in death or serious injury.
Alerts you to a dangerous situation that, if not
avoided, may result in minor or moderate injury.
Indicates possible damage to property and other
important information.
DANGER
!
NOTICE
WARNING
!
CAUTION
!

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3.2.2 Pictogram overview
The safety instructions contained in this operating manual, which can cause danger
to people and the machine if ignored, are specially marked with the following
pictograms.
Pictogram Importance
General warning sign
Falling hazard
Automatic start-up hazard
Opposing rollers hazard (Entanglement risk)
Harmful or irritating substances hazard
Toxic substances hazard
Hand injuries hazard
Hot surface hazard
Crushing hazard
Slip hazard
Electrical voltage hazard
Obstacles on the ground hazard
3 Important basic information

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3.3 Marking on the machine
The scraper CMA 800 Elektro has a nameplate that contains all
basic data. Components and accessories from suppliers have their
own nameplates.
3.3.1 Warning pictogram on the machine
Article number: AUF-00-00016
Labels must always be kept clean. Missing or damaged
labels must be replaced.
NOTICE
3 Important basic information

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3 Important basic information
3.4 Ordering spare parts
When ordering spare parts or accessories, state the type
designation, machine number and year of manufacture.
The use of accessories and spare parts from other manu-
facturers is only permitted after consultation with the
manufacturer.
Original accessories and manufacturer-authorised acces-
sories are provided for safety. Use of other accessories
may void liability for consequential damages.
NOTICE

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4 Safety
4.1 Intendent use of the machine
The Cleanmeleon 800 Elektro battery-operated machine for cleaning slatted
oors.
The powerful DC motor and the high-quality rechargeable batteries guarantee
a powerful and long-term work with the machine.
Various gap systems can be cleaned of faeces residues in a very short time
by using the double gap scraper.
Adherence to the instructions for use given by the manufacturer is essential
for proper use.
Only proper operation, compliance with the safety instructions and appro-
priate maintenance and care guarantee the long-term use of your newly
acquired machine.
Please note that only the handling required for the Cleanmeleon 800 Elektro
is explained.
Store the machine in a dry place and protect it from
moisture and water! When cleaning the device, do not aim
with high pressure or water at the handlebar, as this could
damage the water-sensitive controls in the upper area of
the handlebar.
4.2 Machine naming information
The scraper CMA 800 Elektro is referred to in the following simply as a
machine or CMA 800 Elektro.
HINWEIS

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4 Safety
4.3 Requirements for the operator
Danger due to misuse!
Misuse can lead to dangerous situations.
Therefore:
PPRefrain from any use beyond the intended use.
PPStrictly comply with all information in this operating manual and,
where applicable, the associated documents.
PPSwitching operations on the controls can only be carried out by
instructed persons.
PPMaintenance and servicing must be carried out exclusively by trained
maintenance personnel.
PPRefrain from modifying, converting or altering the design or individual
pieces of equipment with the aim of changing the area of application
or usability.
PP Onlyusetheequipmentwiththeaidsspeciedintheoperatingmanual.
PPOnly use the equipment in a technically perfect condition.
PPUse in areas with an explosive atmosphere is prohibited.
PPDo not exceed the carrying capacity of the equipment.
P P  Avoid transporting persons with the equipment.
Maintenance and repair
Maintenance and repair work is part of the intended
use and must be carried out in compliance with the
maintenance intervals.
WARNING
!
NOTICE

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4 Safety
4.4 Danger area
Danger while staying in the danger area!
Staying in the danger zone involves risks that
unauthorised persons cannot assess.
Therefore:
  P  P Always monitor the danger zone during the work
process and ensure that no people are present
there.
  P  P If an unauthorised person enters the danger zone,
warn the person and stop operating immediately.
The area surrounding the machine
with a safety distance of at least
ve meterisdenedasadanger
area.
This area must be free of people
during the operation in order
nottoinuencethework
process and to cause hazards.
(Fig. 1 - Danger area)
WARNUNG
!
5 m
5 m

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4 Safety
4.5 Foreseeable misuse |
Reasonably foreseeable misuse
All use deviating from the intended use is considered misuse and is
not permitted.
These include, for example
• Transport of humans and animals
• Use as a climbing aid
• Use outside the permissible operating limits
4.6 Behaviour in case of emergency
4.6.1 Personal injury
If during use an event occurs from which personal
injury results, the measures taken depend on the
severity of the injury.
4.6.2 Case of re
  Intheeventofare,immediateactionmustbetaken.
• Protect people
  •Fightthere
• Repair damage
4.6.3 Technical complications
If technical complications occur during use, they must be remedied by a
specialist before further use.
re extinguisher
inform
rst aiders
save
people
keep
calm
CAUTION
!

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4 Safety
4.7 Application
The area of application includes all locations worldwide that enable
safe use of the machine. Use must be in accordance with the specified
intended use.
4.7.1 Local requirements
The area of application includes all locations worldwide that enable
safe use of the machine. To this end, the following criteria must be
met.
PPSafe installation of the machine
PPTemperature range of -10°C to +40°C
PPSuitable area of use which guarantees the safe usage of the CMA 800.
4.7.2 Disposal
For environmentally sound disposal, the hazardous substances must be
disposed of separately. All other materials must be sorted according to
their material quality and disposed of accordingly.

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4 Safety
4.8 Responsibility of the operator
If the machine is used commercially, the operator is subject to the sta-
tutory provisions on occupational safety.
4.8.1 Obligations of the operator
The operator is responsible for ensuring the machine is in good condition.
PPThe operator must regularly check all safety equipment for functio-
nality and completeness.
PPThe operator must ensure that prescribed maintenance is carried out
as scheduled.
PPThe operator must inform the manufacturer immediately of any da-
mage detected.
PPThe operator must provide the personnel with the necessary protecti-
ve equipment and check, maintain and replace defective parts in
accordance with regulations.
PPThe operator must request a new copy of the instruction manual if it
is in poor condition or parts are missing.
PPThe operator must immediately replace all labels, signs or stickers
that are in poorly readable condition or have been lost.
PPThe operator must keep the workrooms and escape routes free and in
good condition.
The battery must be properly and permanently re-
connected to the charging station after each use to
avoid deep discharge of the battery.
NOTICE

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4 Safety
4.9 Personal responsibility
Basic requirements
PPOnly people who are expected to adhere to the safety regulations and
perform their work reliably may enter the danger zone.
PP Peoplewhoseabilitytoactisinuencedbydrugs,alcohol,medicines
or the like are not permitted.
PP Whenselectingpersonnel,theageandoccupation-specicregulations
applicable at the place of work must be observed.
PPThe user must be at least 16 years old!
Qualications
In general, people may only perform the activities for which they have
thenecessaryqualications.
Specialists for installation and start-up
Able to carry out the work entrusted and to independently recognize
and avoid dangerous situations due to professional training, knowledge
and experience as well as knowledge of the relevant provisions.
Service staff for maintenance and start-up
Able to carry out the work entrusted and to independently recognize and
avoid possible danger due to professional training, knowledge and expe-
rience as well as knowledge of the relevant provisions.
Electrical specialist for maintenance, installation and start-up
Able to carry out the work and to independently recognize and avoid
possible danger due to professional training, knowledge and experience
as well as knowledge of the relevant standards and provisions. The
electrical specialist is trained for the specific location in which he
works and knows the relevant standards and regulations.
Instructed operating personnel for operation
Is informed of the tasks entrusted and possible dangers of improper
conduct after instruction given by the operating company.

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4 Safety
4.10 Observance of the operating manual
The operating manual is provided by the manufacturer
or supplier of the product in order to provide the user
with essential knowledge for the proper and safe use
and to point out dangers in handling the machine.
Before starting up the machine, the operating manual must be worked
through; it must be observed carefully during start-up. We point out
that we accept no liability for damage and malfunctions resulting from
non-compliance with the operating manual.
The illustrations and information contained in the operating manual are
subjecttotechnicalmodicationsnecessaryfortheimprovementofthe
machine.
4.11 Residual hazards and protective measures
The knowledge and technical implementation of the safety instructions
contained in this documentation is a prerequisite for a faultless product.
However, this documentation cannot cover all the details of every con-
ceivable case of machine use. Therefore, as in any other case, especially
due to human error, there is a residual risk. This residual risk should be
kept to a minimum by this documentation.
4.12 Safety marking on the machine
Danger and information points, as well as important infor-
mation must be marked on the machine and, if necessary,
due to dirt or if unrecognisable, cleaned or renewed.
NOTICE

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4 Safety
4.13 Personal protection
The Personal Protective Equipment (PPE) is not included in the scope of
delivery. Responsibility for the availability, testing and proper use of PPE
therefore lies with the operator.
PPWear PPE according to the instructions below.
PPDo not enter the danger area without PPE.
PPOn the equipment follow the attached instructions for PPE.
Wear foot protection
Protection of the feet from heavy falling parts, slip
prevention, piercing of footwear by sharp-edged parts.
Wear protective clothing
  Close-ttingworkwearwithlowtearresistance,with
tight sleeves and no protruding parts. Predominantly
serves as protection from being drawn into rotating
machine parts. When working on the electrical system,
wear work clothing with arc protection.
Use hand protection
Protection of hands from friction, abrasions, punctures
and cuts, as well as from contact with hot surfaces.
When working on live parts, use insulated gloves.
Use hearing protection
Protection of hearing from damaging sound frequen-
cies.

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5 Safety instructions for the operator/user
If other persons are to operate the machine, they must be instructed in
the operation of the machine and the operating manual must be read and
understood in order to avoid accidents.
Before using the machine, watch out for people, animals, obstacles,
etc. in the area of the machine to avoid personal injury or property
damage.
Never take people with you on the machine or on attachments.
Theareatobecleanedmustrstbecleanedoflargeforeignbodies.
Observe the marked hazard area specied in chapter 4.4 on page 13.