Westward 1KEN3 Service manual

1
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
Operating Instructions and Parts Manual 1KEN3, 1KEN4
Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect yourself and others by
Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect yourself and others by
observing all safety information, warnings, and cautions. Failure to comply with instructions could result in personal injury and/or damage
observing all safety information, warnings, and cautions. Failure to comply with instructions could result in personal injury and/or damage
to product or property. Please retain instructions for future reference.
10”,12” Drill Presses
10”,12” Drill Presses
Description
Westward
Drill Press feature a heavy cast iron base, column collar, work table and head. Work table height is adjustable using rack
and pinion. Table can be tilted 45° both right and left, and rotates 360° on a vertical axis. Work table surface is precision ground
which features slots for secure, accurate mounting of workpiece and a coolant trough. Other features of the Westward drill press
are an enclosed ball bearing quill assembly, quick belt change and tension mechanism, positive quick-adjust feed depth stop. A
chuck and chuck arbor are included. Westward drill press are ideal for use in home shops, maintenance shops and light industrial
applications. Spindle speeds are adjustable for drilling steel, cast iron, aluminum, wood and plastic.
Unpacking
After unpacking unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing, or damaged
parts. The drill press is shipped partially assembled.
Locate and identify the following assemblies and loose parts: head assembly,
base, column assembly, rack ring and table assembly. Contents of hardware bag includes: Drill
chuck
, chuck key, rack, feed handles,
worm gear, crank handle, lock handle, hex bolts, 3mm & 4mm hex
wrenches
and batteries
.
IMPORTANT:
Many unpainted steel surfaces, such as column and table top, have been coated with a protectant. To ensure proper
fi t and operation, remove coating. Coating is easily removed with mild solvents, such as mineral spirits, and a soft cloth. Avoid
getting solution on paint or any of the rubber or plastic parts. Solvents may deteriorate these fi nishes. Use soap and water on paint,
plastic or rubber components. After cleaning, cover all exposed surfaces with
a light coating of oil. Paste wax is recommended for
table top.
If any part is missing or damaged, do not plug the drill press in until the missing or damaged part is
replaced, and assembly is complete. Carefully unpack the drill press and all its parts, and compare against the list below.
To protect the drill press from moisture, a protective coating has been applied to the machined surfaces. Remove this
coating with a soft cloth moistened with kerosene or WD-40.
To avoid fi re or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly volatile solvents to
clean the drill press.
WARNING
If any part is missing or damaged, do not plug the drill press in until the missing or damaged part is
WARNING
If any part is missing or damaged, do not plug the drill press in until the missing or damaged part is

If any part is missing or damaged, do not plug the drill press in until the missing or damaged part is

If any part is missing or damaged, do not plug the drill press in until the missing or damaged part is
!
If any part is missing or damaged, do not plug the drill press in until the missing or damaged part is
REX001
Printed in China
09/06

2
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
Unpacking (Continued)-10” Drill Press (
1KEN3
)
Head assembly
Base
Table
assembly
Column assembly
Rack
ring
assembly
Feed handles
Lock handle
Rack
Worm gear
Crank
handle
Hex wrenches
Chuck
keys
Chuck
Batteries
Hex bolts

3
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
Unpacking (Continued)-12” Drill Pre
ss
(
1KEN4
)
Head assembly
Table
assembly
Base
Column assembly
Lock handle
Feed handles
Worm gear
Rack
ring
assembly
Rack
Hex
wrenches
Chuck
keys
Chuck
Batteries
Crank
handle
Hex bolts
Fence
assembly
Triangle knobs
Wing nuts
Washers

4
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
Specifi cations for
Drill
Presses
WARNING

!
To avoid electrical hazards, fi re hazards or damage to the tool, use proper circuit protection.
This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt / 15 Ampere time delay
fuse or circuit breaker. To avoid shock or fi re, replace power cord immediately if it is worn, cut or damaged in any way.
Before using your tool, it is critical that you read and understand these safety rules. Failure to follow these rules could
result in serious injury to you or damage to the tool.
Model Horsepower (HP)
(Rated) Speed (RPM) Chuck Size Motor Table tilt Spindle
travel Throat Laser Guide
10” Drill Press
1/3
5 (620~3100)
1/2 in.
120 / 60 Hz
45
0
Right or Left
2 in.
5 in.
Yes
12” Drill Press
1/3
12
(250~3100)
1/2 in.
120 / 60 Hz
45
0
Right or Left
2-3/8 in.
6 in.
Yes

5
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
General Safety Information
Warns about hazards that may cause
minor personal injury or property damage if ignored.
Warns about hazards that could
cause severe personal injury, death, or major property
damage if ignored.
Warns about hazards that will cause
serious personal injury, death, or major property damage
if ignored.
BE PREPARED FOR JOB
1. Wear proper apparel. Do not wear loose clothing, gloves,
neckties, rings, bracelets or other jewelry which may get
caught in moving parts of machine.
2. Wear protective hair covering to contain long hair.
3. Wear safety shoes with non-slip soles.
4. Wear safety glasses complying with United States ANSI
Z87.1. Everyday glasses have only impact resistant lenses.
They are NOT safety glasses.
5. Wear face mask or dust mask if operation is dusty.
6. Be alert and think clearly. Never operate power tools when
tired, intoxicated or when taking medications that cause
drowsiness.
PREPARE WORK AREA FOR JOB
1. Keep work area clean. Cluttered work
areas invite
accidents.
2. Do not use power tools in dangerous environments. Do not
use power tools in damp or wet locations. Do not expose
power tools to rain.
3. Work area should be properly lighted.
4. Proper electrical receptacle should be available for tool.
Three-prong plug should be plugged directly into properly
grounded, three-prong receptacle.
5. Extension cords should have a grounding prong and the
three wires of the extension cord should be of the correct
gauge.
6. Keep visitors at a safe distance from work area.
7. Keep children out of workplace. Make workshop childproof.
Use padlocks, master switches or remove switch keys to
prevent any unintentional use of power tools.
TOOL SHOULD BE MAINTAINED
1. Always unplug tool prior to inspection.
WARNING


!
CAUTION


!
Warns about hazards that will cause
Warns about hazards that will cause
Warns about hazards that will cause
DANGER
!
2. Consult manual for specifi c maintaining and adjusting
procedures.
3. Keep tool lubricated and clean for safest operation.
4. Remove adjusting tools. Form habit of checking to see that
adjusting tools are removed before switching machine on.
5. Keep all parts in working order. Check to determine that
the parts will operate properly and perform their intended
function.
6. Check for damaged parts. Check for alignment of moving
parts, binding, breakage, and mounting or any other
condition that may affect a tool’s operation.
7. Any damaged parts should be properly repaired or
replaced. Do not perform makeshift repairs. (Use parts list
provided to order repair parts.)
KNOW HOW TO USE TOOL
1. Use right tool for job. Do not force tool or attachment to do
a job for which it was not designed.
2. Disconnect tool when changing drill bit or cutter.
3. Avoid accidental start-up. Make sure that the tool is in the
OFF position before plugging in.
4. Do not force a tool. It will work most effi ciently at the rate
for which it was designed.
5. Keep hands away from moving parts and cutting surfaces.
6. Never leave tool running unattended. Turn the power off
and do not leave tool until it comes to a complete stop.
7. Do not overreach. Keep proper footing and balance.
8. Never stand on tool. Serious injury could occur if tool is
tipped or if drill bit is unintentionally contacted.
9. Know your tool. Learn the tool’s operation, application and
specifi c limitations.
10. Use of improper accessories may cause risk of injury to
persons.
11. Handle workpiece correctly. Protect hands from possible
injury.
12. Turn machine off if it jams. Drill bit jams when it digs too
deeply into workpiece. (Motor force keeps it stuck in the
work.)
13. Clamp workpiece or brace against column to prevent
rotation.
14. Feed work into a bit or cutter against the direction of
rotation of bit or cutter.
15. Use recommended speed for drill accessory and
workpiece material.
Think safety! Safety is a combination
of operator common sense and alertness at all times
when tool is being used.
Think safety! Safety is a combination
CAUTION
Think safety! Safety is a combination
CAUTION
Think safety! Safety is a combination

Think safety! Safety is a combination

Think safety! Safety is a combination
!

6
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
Assembly
For your own safety, never connect
plug to power source outlet until all assembly steps are
complete and you have read and understood the safety
and operating instructions.
ON / OFF
switch
(Figure 1)
The ON / OFF switch has a removable, safety switch
key. With the key removed from the switch, unauthorized
and hazardous use by children and others are minimized
as the switch can not be turned on without the key.
1. To turn the drill press “ON”, insert key (2) into the slot of
the switch (1). Move the switch upward to the “ON”
position.
2. To turn the drill press “OFF”, move the switch downward.
3. To lock the switch in the OFF position, grasp the sides of
the safety switch key, and pull it out.
4. With the switch key removed, the switch will not turn the
power tool on.
5. If the switch key is removed while the drill press is running,
it can be turned “OFF” but cannot be restarted without
inserting the switch key.
ALWAYS lock the switch “OFF” when
the drill press is not in use by removing the safety switch
key keep it in a safe place. In the event of a power failure,
blown fuse, or tripped circuit breaker, turn the switch
“OFF” and remove the key, preventing an accidental
startup when power comes on.
Figure
1
The drill press is a heavy power tool
and should be lifted with the help of two people OR MORE
to safely assemble it.
Assembling column to base (Figure 2)
1. Position the base (2) on a fl
at worksurface.
2. Place the column (1) on the base, aligning the mounting
holes to the base.
3. Locate the hex bolts (3) from the loose parts bag.
4. Place a bolt in each hole through the column support and
thread into the base. Tighten with a 12 mm wrench.
Figure
2
Installing table to column assembly
(Figures 3 through 7)
1. Insert the worm gear (1) into the table crank handle
hole (2) from inside the table support (3). Make sure the
worm gear (1) meshes with the inside raising/lowing gear.
2. Install the table bracket lock handle (4) into the hole at the
rear of the table bracket assembly.
NOTE:
Install the handle from left to right, so it enters the
non-threaded side of the table bracket fi rst as shown
in Figure 4.
WARNING
For your own safety, never connect
WARNING
For your own safety, never connect

For your own safety, never connect

For your own safety, never connect
!
For your own safety, never connect
WARNING

!
3
1
2
WARNING

!
1
2

7
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
NOTE:
Table removed from bracket in illustration for
clarity.
Figure
3
3. Place the rack (5) inside the table bracket (3), making
sure the worm gear (1) on the inside of the table bracket is
engaged with the teeth of the rack and the arrow stamped
on the rack is pointing up.
Figure
4
4. Slide the table assembly with the rack onto the column.
5. Engage the bottom of the rack (5) with the lip of the column
support (6). Tighten the table bracket lock handle (4) to lock
the table assembly to the column.
Figure
5
6. Install the rack ring (7) on the column so the top lip of the
rack sits into the rack ring.
I
IMPORTANT:
The bottom of the collar MUST NOT be pushed
all the way down onto the top of the rack. MAKE SURE the top
of the rack is under the bottom of the collar and that there is
enough clearance to allow the rack to freely rotate around the
column. Tighten the set screw (8).
NOTE:
To avoid column or collar damage, DO NOT
OVERTIGHTEN the set screw.
Figure
6
4
3
5
6
8
7
5
1
3
2
4
5
3
1

8
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
7. Install the table crank handle (9) onto the worm gear
shaft (11) on the side of the table support (12).
8. Line up the fl at side of the shaft with the set screw (10)
in the crank handle and tighten the screw with the 3mm hex
wrench provided.
Figure
7
Installing the head (
Figure
8
)
T
he Drill Press head is heavy and
The Drill Press head is heavy and T
should be lifted with the help of two people OR MORE to
safely assemble the drill press head on the column.
1. Carefully lift the head (1) and slide it into the column (2).
Make sure the head slides down over the column as far as
possible. Align the head with the base.
2. Using the 4mm hex wrench provided, tighten the two
head locking set screws (3) on the right side of the head.
Figure
8
Installing feed handles
(
Figure
9
)
1. Thread each feed handle (1) into the threaded holes (2) on
the hub assembly (3) and Tighten.
Figure 9
I
nstalling the chuck
(Figures 10, 11, 12 )
1. Clean out the tapered hole in the chuck (1) with a clean
cloth and a non-alcohol based cleaner. Wipe clean all oil
reside and any dirt or grime thoroughly.
2. Clean tapered surfaces on the spindle (2) in the same
manner as above.
NOTE:
Make sure there are no foreign particles sticking
to the surfaces. The slightest piece of dirt or oil reside on
any of these surfaces will prevent the chuck from seating
properly. This will cause the drill chuck and bit to wobble.
Figure
1
0
1
2
3
2
1
10
9
11
12
1
2
3
WARNING

!

9
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
3. Open the jaws of the chuck (1) by rotating the chuck
sleeve clockwise. To prevent damage, make sure the jaws
are completely receded into the chuck.
Figure
1
1
4. Unlock the table support lock (4- Figure 5) and swing the
table away from the bottom of the chuck.
5. Using a rubber mallet or a hammer and a block of wood,
tap the chuck onto the spindle fi rmly (Figure 12).
Figure 12
Mounting drill press to work surface (
Figure
1
3
)
1. If mounting the drill press to a workbench, a solid wood
bench is preferred over a plywood board, to reduce noise
and vibration.
2. Holes should be pre-drilled through the supporting surface.
3. The hardware to mount this drill press is NOT supplied
with the tool. The hardware as shown in the illustration
should be used:
Figure
13
1. Drill press base
2. Bolt
3. Flat washer
4. Rubber washer
5. Worksurface
6. Flatwasher
7. Lockwasher
8. Hex nut
9. Jam nut
1
5
2
3
4
6
7
9
8
2
1
3

10
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
Adjustments instructions
NOTE:
All the adjustments for the operation of the drill press
have been completed at the factory. Due to normal wear and
use, some occasional readjustments may be necessary.
WARNING

!
To avoid injury from an accidental
start, ALWAYS make sure the switch is in the “OFF”
position, the switch key is removed, and the plug is not
connected to the power source outlet before making belt
adjustments.
Squaring table to head (Figure. 15, 16)
NOTE:
The table arm and support has a predrilled hole
with a locking set screw inserted for locking the table to a
predetermined 0° horizontal position. It must be loosened to
change the angle of the table.
1. Insert a 1/4”, or larger diameter, precision ground steel rod
(1), approximately 3” long, into the chuck (2). Tighten the
chuck jaws.
2. Raise table to working height and lock.
3. Using the combination square (3), place one edge fl at on
the table, and align the other edge vertically beside the rod
(1).
4. (Figure 16) If an adjustment is necessary, loosen the
locking set screw (4) with the 3 mm hex key to RELEASE
the table from the horizontal position.
5. Loosen the large hex head bevel locking bolt (5).
WARNING

!
To prevent injury, be sure to hold
the table and table arm assembly, so it will not swivel or
tilt.
6. Align the square to the rod by rotating the table until the
square and rod are in line.
7. Retighten the large hex bolt (5).
Fence
assembly
(Figure 14) - (The fence assembly has
been supplied for 12” drill press only.)
1. Align the mounting holes of the fence over the table slots.
2. Place a washer (2) on the threaded end of the knob (3).
Insert the knob through the mounting hole of the fence and
the table slot.
3. Place a washer and wing nut (4) on the knob from under
the table.
4. Repeat for the other knob and tighten.
Figure 1
4
1
3
2
4

11
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
Figure
15
Be
vel drilling (
Figure 1
6
)
NOTE:
A bevel scale has been included to measure
approximate bevel angles. If precision is necessary, a square
or other measuring tool should be used to position the table.
To use the bevel scale (6):
To prevent personal injury, always
disconnect the plug from the power source when making
any adjustments.
1. TIGHTEN the nut (4) on the locking pin using a
10mm or adjustable wrench clockwise to RELEASE
it from the table support.
2. Loosen the large hex head table bevel locking bolt (5)
using a 17mm or adjustable wrench.
3. Tilt the table, aligning the desired angle measurement
to the zero line opposite the scale (6).
4. Tighten the table bevel locking bolt (5).
5. To return the table to its original position, loosen the
table bevel locking bolt (5). Return the table (6) to the
0° position.
6. Return nut (4) on locking pin to the OUTSIDE END
OF THREADS. Gently tap locking pin until it is seated
in the mating hole of the table bracket. Hand tighten
nut (4).
NOTE:
The table has been removed form the
illustration for clarity.
Figure
16
Spindle / quill (
Figure
1
7
)
Rotate the feed handles counterclockwise to lower spindle
to its lowest position. Hold the chuck and move it front to
back. If there is excessive play, proceed with the following
adjustments:
1. Loosen the lock nut (1) located on the right side of the drill
press.
2. Turn the screw (2) clockwise to eliminate the play, but
without obstructing the upward movement of the spindle.
(A little play in the spindle is normal.)
3. Tighten the lock nut (1).
Figure
1
7
Quill return spring
(
Figure
18
)
The quill return spring may need adjustment if the quill return
speed is too rapid or too slow.
1. Lower the table for additional clearance.
2. Place a screwdriver in the lower front notch (1) of the spring
cap (2). Hold it in place while loosening and removing only
the outer jam nut (3).
3. With the screwdriver still engaged in the notch, loosen the
inner nut (4) just until the notch (5) disengages from the
boss (6) on the drill press head.
NOTE:
DO NOT REMOVE THIS INNER NUT, because the
spring will forcibly unwind.
4. Carefully turn the spring cap (2) counterclockwise with the
screwdriver, engaging the next notch.
5. Lower the quill to the lowest position by rotating the feed
handle in a counterclockwise direction while holding the
spring cap (2) in position.
6. Adjust the quill up and down as you desire and tighten
the inner nut (4) snugly against the spring cap. Secure
the outer nut (3) against the inner nut with the adjustable
wrench.
NOTE:
DO NOT OVERTIGHTEN and restrict quill movement.
(See step #5 for quill movement)
1
2
WARNING

!
3
1
2
6
5
4

12
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
To avoid possible injury, keep guard
closed and in place while tool is in operation.
Speeds and belt placement
(Figures 20, 21)
See inside of the pulley guard for specifi c placement of the
belts on the pulleys to change speeds.
T
he
10” drill press has 5 speeds, as listed below:
620 RPM 1100 RPM 1720 RPM
2340 RPM 3100 RPM
Figure
2
0
T
he
12” drill press has 12 speeds, as listed below:
25
0 RPM 340 RPM 390 RPM
51
0 RPM
60
0 RPM 650 RPM 990 RPM 155
0 RPM
1620
RPM 1900 RPM 2620 RPM
3
10
0 RPM
Figure
2
1
Figure
18
To avoid injury from an accidental
start, ALWAYS make sure the switch is in the “OFF”
position, the switch key is removed, and the plug is not
connected to the power source outlet before making belt
adjustments.
Belt
tension (
Figure
19
)
1. To
release the belt tension
, turn the belt tension lock knobs
(1) on each side of the drill press head counterclockwise.
NOTE:
There is only one lock knob (1)
on the right side of
the 10” drill p
ress head.
2. Pull the motor (2) toward the front of the drill press to
loosen the belt tension.
3. Position the belt on the correct pulley steps for the desired
speed.
4. Push the motor away from the drill press head until the belt
is properly tensioned.
NOTE:
Belt tension is correct if the belt defl ects.
Approximately 1/2 inch when pressed at its center.
5. Tighten the belt tension lock knobs (1) to secure the motor
in position.
Figure
19
5
3
6
4
1
2
1
2
WARNING

!
WARNING
To avoid possible injury, keep guard
WARNING
To avoid possible injury, keep guard

To avoid possible injury, keep guard

To avoid possible injury, keep guard
!
To avoid possible injury, keep guard
BELT A-1 BELT B-2 BELT C-3
BELT D-4 BELT E-5
RPM
110
0RPM
1
720RPM
2
34
0RPM
3
1
0
0RPM
620
A
B
C
D
E
A
B
C
D
E
1
2
3
4
5
1
2
3
4
5
A
B
C
D
E
1
2
3
4
5
A
B
C
D
E
1
2
3
4
5
A
B
C
D
E
1
2
3
4
5
250RP
M 340 390
990 550
1620
1
510 600 650
900
1620
2100
3
RP
M RP M
RP
M RP
M RP
M
RP
M RP
M RP
M
RP M RP M RP M

13
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
B. Alinging the laser-beam (
Figure
2
2
)
To adjust the laser lines:
1. Turn on the laser by pressing the rocker switch.
2. Lower the drill press quill and loosen one turn each
the
four screws (4).
3. To adjust the laser beam left/right, turn the adjustment
screw (1) no more than 1/8 turn in either direction. To
adjust the laser beam front to back, turn the adjusting
screw (2) no more than 1/8 turn in either direction.
4. Once adjustments are completed, retighten the four
screws (4).
Figure
2
2
The laser
guide
Your tool is equipped with the Laser guide, a battery powered
device using Class II laser beams. The laser beams will enable
you to preview the drill bit path on the workpiece to be drilled
before you begin your operation.
Avoid direct eye contact
A Laser light is radiated when the laser guide is turned
on. Avoid direct eye contact. Always un-plug the
drill press from the power source before making any
adjustments.
• A laser pointer is not a toy and should not come into
hands of children. Misuse of this appliance can lead
to irreparable eye injuries.
• Any adjustment to increase the laser power is
forbidden.
• When using the laser pointer, do not point the laser
beam towards people and /or refl ecting surfaces.
Even a laser beam of lower intensity may cause eye
damage. Therefore, do not look directly into the laser
beam.
• If the laser pointer is stored for more than three
months without use, please remove the batteries to
avoid damage from possibly leaking batteries.
• The laser pointer includes no servicable components.
Never open the housing for repair or adjustments.
•
On units equipped with the laser attachment, repairs
shall only be carried out by an authorized agent.
• Laser Warning label: Max output <1mW DIODE
LASER:630-670nm, Complies with 21CFR 1040.10
and 1040. 11.
A
djusting the laser lines
(Figure 22)
A.
Check the laser-beam alignment
1. Adjust the table height so it is 5 in. below the bottom of the
chuck.
2. Scribe a round circle (approx. 1/8 in.) on a piece of scrap
wood.
3. Insert a drill bit approx 1/8 in. diameter into the chuck and
tighten.
4. Lower the quill and align the scribed circle with the drill bit
and fasten the wood to the table.
5. Turn on the laser and verify the laser lines (x) are centered
onto the scribed circle.
2
4
4
1
3
WARNING

!

14
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
O
peration
B
asic drill press operation
Installing drill bit in chuck (
Figure
2
3
)
1. With the switch “OFF” and the switch key removed,
open the chuck jaws (1) using the chuck key (2).
Turn the chuck key counterclockwise to open the
chuck jaws (1).
2. Insert the drill bit (3) into the chuck far enough to
obtain maximum gripping by the jaws, but not far
enough to touch the spiral grooves (fl utes) of the drill
bit when the jaws are tightened.
3. Make sure that the drill is centered in the chuck.
4. Turn the chuck key clockwise to tighten the jaws.
To avoid injury or accident by the
chuck key ejecting forcibly from the chuck when the
power is turned “ON”, use only the self-ejecting chuck
key supplied with this drill press. ALWAYS recheck and
remove the chuck key before turning the power “ON”.
Figure
23
Using the fence (
Figure
24) (
T
he fence assembly has been
supplied for 12” drill press only.
)
The fence provides a way of accurately and quickly
setting up the workpiece for precision or for repitive
drilling operations.
1. Using a centerpunch or sharp nail, make an
indentation in the workpiece where you want to drill.
2. Align the laser lines (x) with the indentation on the
workpiece.
3. Loosen the knobs (1) and slide the fence back stop (2)
fi rmly against the long side of the workpiece. Tighten the
knobs when in position.
4. Loosen the wing nut (3) and slide the end stop (4)
along the fence until it is fi rmly against the left side of the
workpiece. Tighten the wing nut.
5. Check the accuracy by drilling into a scrap workpiece
fi rst. Adjust if needed.
6. Hold with your hand or clamp the top surface of the
workpiece fi rmly to prevent it from lifting off the table when
the bit is raised.
Figure
24
Drilling to a specifi c depth
Drilling a blind hole (not all the way through workpiece) to a
given depth can be done two ways:
Workpiece method (
Figure
2
5
and
Figure
2
6
)
1. Mark the depth (1) of the hole on the side of the workpiece
(
Figure
2
5
).
2. With the switch “OFF”, bring the drill bit (2) down until the
tip is even with the mark (
Figure
2
5
).
3. Hold the feed handle at this position.
4. Spin the lower nut (3) down to contact the depth stop lug
(6) on the head (
Figure
2
6
).
5. Spin the upper nut (5) down and tighten against the lower
nut (3) (
Figure
2
6
).
6. The drill bit will now stop after traveling the distance
marked on the workpiece.
Figure 2
5
WARNING


!
1
3
2
1
2
3
3
4
4
2
1

15
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
Depth scale method (
Figure
2
6
)
NOTE:
With the chuck in the upper position, the tip of the drill
bit must be just slightly above the top of the workpiece.
1. With the switch “OFF”, turn the feed handle until the
pointer (7) points to the desired depth on the depth scale
(4) and hold the feed handle in that position.
2. Spin the lower nut (3) down to contact the depth stop lug
(6).
3. Spin the upper nut (5) against against the lower stop nut
and tighten.
4. The drill bit will stop after traveling the distance selected
on the depth scale.
Drill a hole
Using a center punch or a sharp nail, make an indentation in
the workpiece where you want to drill.
Turn on the laser assembly and align the laser lines (x) with
the indentation. Turn the power switch on and pull down on the
feed handles with only enough effort to allow the drill to cut.
FEEDING TOO RAPIDLY might cause the belt or drill
to slip, tear the workpiece loose, or break the drill bit.
When drilling metal, it will be necessary to lubricate the
tip of the drill bit with metal drilling oil to prevent it from
overheating.
Figure
2
6
To avoid injury from an accidental
start, ALWAYS make sure the power switch is in the
“OFF” position, the switch key is removed, and the plug is
not connected to the power source outlet before removing
or installing the chuck.
Basic operating
instructions
To get the best results and minimize the likelihood of personal
injury, follow these instructions for operating your drill press.
For your own safety, always read
the SAFETY INSTRUCTIONS listed within this operator’s
manual.
For your protection
To avoid being pulled into the power
tool, do not wear loose clothing, gloves, neckties, or
jewelry. Always tie back long hair.
1. If any part of your drill press is missing, malfunctioning,
damaged or broken, stop operation immediately until that
part is properly repaired or replaced.
2. Never place your fi ngers in a position where they could
contact the drill bit or other cutting tool. The workpiece may
unexpectedly shift, or your hand could slip.
3. To prevent the workpiece from being torn from your hands,
thrown, spun by the tool, or shattered, always properly
support your workpiece as follows:
a. Always position BACKUP MATERIAL (used
beneath workpiece ) so that it contacts the left side of
the column, or use the fence provided and a clamp to
brace the workpieces.
b. Whenever possible, position the workpiece to contact
the left side of the column. If it is too short or the table is
tilted, use the fence provided or clamp solidly to the
table, using the table slots.
c. When using a drill press vise, always fasten it to the
table.
d. Never do any work freehand (hand-holding the
workpiece rather than supporting it on the table), except
when polishing.
e. Securely lock the head and support to the column, the
table arm to the support, and the table to the table arm,
before operating the drill press.
f. Never move the head or the table while the tool is
running.
g. Before starting an operation, jog the motor switch to
make sure the drill or other cutting tool does not wobble
or cause vibration.
h. If a workpiece overhangs the table so it will fall or tip if
not held, clamp it to the table or provide auxiliary
support.
3
5
7
4
6
WARNING

!
WARNING

!
WARNING

!

16
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
i. Use fi xtures for unusual operations to adequately hold,
guide, and position workpiece.
j. Use the SPINDLE SPEED recommended for the specifi c
operation and workpiece material. Check the panel on
the inside pulley cover or the chart below for drilling
speed information. For accessories, refer to the
instructions provided with each accessory.
4. Never climb on the drill press table, it could break or pull
the entire drill press down on you.
5. Turn the power switch “OFF”, and put away the switch key
when leaving the drill press.
6. To avoid injury from thrown work or tool contact, do not
perform layout, assembly, or setup work on the table while
the cutting tool is rotating.
Positioning the table and workpiec
e
(Figure 27 and
Figure
28
)
1. Lock the table (1) to the column (2) at a position so the tip
of the drill bit (3) is just above the top of the workpiece (4).
2. ALWAYS place a BACK-UP MATERIAL (scrap wood)
on the table beneath the workpiece. This will prevent
splintering or heavy burring on the underside of the
workpiece. To keep the back-up material from spinning, it
MUST be positioned against the LEFT side of the column.
3. For a small piece that cannot be clamped to the table, use
a drill press vise (optional accessory).
To prevent the workpiece or backup
material from being thrown while drilling, you MUST
position the workpiece against the LEFT side of the
column. If the workpiece or the backup material is not
long enough to reach the column, clamp them to the table,
or use the fence provided with the drill press to brace the
workpiece. Failure to secure the workpiece could result in
personal injury.
Figure
2
7
When used,
a
drill press vise MUST
be clamped or bolted to the table to avoid injury from a
spinning workpiece, or damaged vise or bit parts.
Remove the drill press fence when it interferes with
other drill press accessories.
Figure
28
Holding a drilling location
1. Using a centerpunch or sharp nail, make an indentation in
the workpiece where you will be drilling.
2. Turn the laser “ON” and align the laser lines (x) with the
indentation before turning the drill ON.
DRILLING SPEED TABLE (RPM)-FOR 10” DRILL PRESS
DRILL BIT DIAM.
(INCHES)
MATERIAL
WOOD
ALUM., ZINC., BRASS
IRON, STEEL
1/16
3100
3100
3100
1/8
2340
3/16
1720
1/4
2340
5/16
1100
3/8
1720
1/2
2340
1100
620
WARNING

!
WARNING
When used,
WARNING
When used,


When used,

When used,
!
When used,
DRILLING SPEED TABLE (RPM)-FOR 12” DRILL PRESS
DRILL BIT DIAM. (INCHES)
MATERIAL
WOOD
ALUM.
PLASTIC
MILD STEEL
STAINLESS
1/32
3100
3100
3100
3100
3100
1/16
1620-2620
1/8
1620-2620
990-1550
3/16
990-1550
600-650
1/4
1620-2620
1620-2620
5/16
600-650
340-510
3/8
990-1550
990-1550
7/16
1620-2620
340-510
250
1/2
600-650
600-650
2
3
4
1

17
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
Tilting the table (
Figure
29
)
NOTE:
The table arm and support (1) has a predrilled hole
with a locking pin inserted for locking the table into a predrilled
0° bevel angle.
1. TIGHTEN the nut (2) on the locking pin using a 10mm or
adjustable wrench clockwise to RELEASE it from the table
support.
2.
Loosen the large hex head table bevel locking bolt (3)
using a 17mm or adjustable wrench.
To prevent injury, be sure to hold
the table & table arm assembly, so it will not swivel or tilt.
Figure
29
3. Tilt the table, aligning the desired angle measurement to
the zero line opposite the scale (4).
4. Tighten the table bevel locking bolt (3).
5. To return the table to its original position, loosen the
table bevel locking bolt (3). Return the table (1) to the 0°
position.
6. Return nut (2) on locking pin to the OUTSIDE END
OF THREADS. Gently tap locking pin until it is seated in
the mating hole of the table bracket. Hand tighten nut (2).
To avoid injury from spinning work
or tool breakage, always clamp workpiece and backup
material securely to the table before operating the drill
press.
Feeding
1. Pull down the feed handles with only enough effort to allow
the drill bit to cut.
2. Feeding too slowly might cause the drill bit to burn.
Feeding too rapidly might cause the belt or drill to slip, tear
the workpiece loose or break the drill bit.
3. When drilling metal, it is necessary to lubricate the drill bit
tip with oil to prevent burning of the workpiece and bit.
WARNING
To prevent injury, be sure to hold
WARNING
To prevent injury, be sure to hold


To prevent injury, be sure to hold

To prevent injury, be sure to hold
!
To prevent injury, be sure to hold
Maintenance
For your own safety, turn the switch
OFF and remove the plug from the power source outlet
before maintaining or lubricating your drill press.
Frequently blow out, using an air compressor or dust
vacuum, any dust that accumulates inside the motor.
Wear protective safety goggles.
To avoid shock or fi re hazard, if the
power cord is worn or cut in any way, have it replaced
immediately.
Lubrication (
Figure
30
)
All of the drill press ball bearings are packed with grease at
the factory. They require no further lubrication.
Periodically lubricate the gear and rack for table elevation
mechanism, spindle and the rack (teeth) of the quill
using
grease.
Figure
30
WARNING


!
WARNING
To avoid shock or fi re hazard, if the
WARNING
To avoid shock or fi re hazard, if the

To avoid shock or fi re hazard, if the

To avoid shock or fi re hazard, if the
!
To avoid shock or fi re hazard, if the
WARNING



!
1
3
3
2
4
Add grease here
Add grease here
Add oil here

18
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
Changing the laser batteries (
Figure
3
1
)
• Unplug your drill press.
Failure to unplug your tool could
result in accidental starting causing possible serious
personal injury.
1. Open the battery cover (1).
2. Remove and replace the two batteries.
3. Replace the battery cover.
NOTE:
Replace the batteries with batteries that have a rating
of 1.5 volts (AAA size or equivalent). When replacing the
batteries, the battery guide should be thoroughly cleaned. Use
a soft paintbrush or similar device, to remove all sawdust and
debris.
Figure
3
1
1
WARNING

!

19
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
Troubleshooting Chart
Symptom(s) Possible Cause(s) Corrective Action(s)
Noisy operation
1. Incorrect belt tension.
2. Dry spindle.
3. Loose spindle pulley.
4. Loose motor pulley.
1. Adjust tension. See section
“ASSEMBLY TENSIONING BELT”.
2. Lubricate spindle. See Section
“LUBRICATION”
.
3. Check tightenness of retaining nut on pulley,
and tighten if necessary.
4. Tighten set screw in motor pulley.
Drill bit burns
1. Incorrect speed.
2. Chips not coming out of hole.
3. Dull drill bit.
4. Feeding too slowly.
5. Not lubricated.
1. Change speed. See Section “ BASIC DRILL
PRESS OPERATION SPINDLE SPEEDS”.
2. Retract drill frequently to clear chips.
3. Resharpen drill bit.
4. Feed fast enough – allow drill to cut.
5. Lubricate drill. See Section “BASIC DRILL
PRESS OPERATION-FEEDING”
.
(See page 17)
Run out of drill bit point/drilled hole not
round.
1. Grain in wood or lengths of
cutting fl utes and / or angles not equal.
2. Bent drill bit.
1. Resharpen drill bit correctly.
2. Replace drill bit.
Wood splinters on underside.
1. No backup material under workpiece.
1. Use backup material. See Section
“BASIC DRILL PRESS OPERATION”.
Workpiece torn loose from hand.
1. Not supported or clamped properly.
1. Support workpiece or clamp it. See Section
“BASIC DRILL PRESS OPERATION”.
Drill bit binds in workpiece.
1. Workpiece pinching drill bit, or
excessive feed presure.
2. Improper belt tension.
1. Support workpiece or clamp it. See Section
“BASIC DRILL PRESS OPERATION”.
2. Adjust tension. See Section
“ ASSEMBLY TENSIONING BELT”.
Excessive drill bit runout or wobble.
1. Bent drill bit.
2. Worn bearings.
3. Drill bit not properly installed in chuck.
4. Chuck not properly installed.
1. Use a straight drill bit.
2. Replace bearings.
3. Install drill properly. See Section “BASIC
DRILL PRESS OPERATION” and
“ASSEMBLY”.
4. Install chuck properly. See Section
“ASSEMBLY INSTALLING THE CHUCK”.
Quill returns too slow or too fast.
1. Coil spring has improper tension.
1. Adjust spring tension. See Section
“ASSEMBLY ADJUSTMENTS QUILL/
RETURN SPRING”.
Chuck will not stay attached to spindle.
It falls off when trying to install.
1. Dirt, grease, or oil on the tapered
inside surface of chuck or on the
spindle’s tapered surface.
1. Using a non-alcohol based cleaner, clean the
tapered surface of the chuck and spindle to
remove all dirt, grease and oil. See Section
“ASSEMBLY INSTALLING THE CHUCK”.
The LASER GUIDE will not turn on.
1. The batteries are dead.
2. The battery contacts need adjustment.
1. Replace with new AAA batteries.
2. Tap outside the bottom and side of the laser
housing very lightly with the butt end of a
screwdriver.
To avoid getting bent, do n
ot tap
the laser housing heavily.

20
Westward Operating Instructions and Parts Manual 1KEN3, 1KEN4
10”,12” Drill Presses
For Repair Parts, call 1-800-323-0620
2
4 hours a day – 365 days a year
Figure 32 - Repair Parts Illustration for 10” drill press
2BJ1
0KMY4
2JZX
0L6D
0J3M
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29R0
0X52
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28N2
04VT
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2B7K
2ARX
0J72
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0J2J
05UX
2
0J4F8
0JP44
0KQY2
0KDJ
06SV
0JCB
04WN
048K
04WG 0J8F4
0VND
0KMY
049C
048P
04AD
0KDJ2
04BM
0LWC
0KC62
0JQ72
0J7F2
049Z
0KDH3
04A53
0K7K4
0UGH
04XV
049S
0JJZ
0KSQ2
0K9X4
0V86
0K7K
04Q4
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0X55
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2JZV
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0KFF2
0KPC2
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0KUX
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29R1
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