Whittier Wood Furniture 158Wb User manual

Production Code:
11/09
VN
Model #
Assembly Instructions
158Wb Café Cart
P.O. Box 2827
Eugene, OR 97402 USA
Congratulations!
This fine piece of furniture will make a gorgeous
addition to your home. For the best results, read the
Assembly Instructions and Finishing Hints before
you begin your project.
.
Before you begin your project, completely read the
Assembly Instructions and Finishing Hints.
For normal household use only. Not recommended
for commercial use.
Do not climb, sit or stand on this piece of furniture.
Do not overload the drawer or shelves.
Unload items before you move this unit.
If you use the top for food preparation, finish the
product with a non-toxic substance such as mineral
oil or butcher block oil.
Store this item: 1- in its box; 2- in a dry place; 3- in
temperatures that range from 40° to 90° (not on a
cold and possibly damp cement floor).
Periodically inspect your furniture for any loose
glue joints, screws or any other problem that might
affect the stability of your furniture. Tighten or
repair as needed.
IMPORTANT NOTES:
Service Policy: We will replace any part that is
defective, missing or damaged during assembly.
Please contact Whittier Wood Products customer
service department directly by phone, fax, mail or
email for a replacement part.
To Order: Provide the furniture model number (upper
left corner of this page), the part letter, production
code, quantity needed, reason for replacement, your
full name, address and telephone number.
Parts ship from our Eugene, Oregon factory within one
or two business days from the time we receive your
request. Please allow five to ten business days for delivery.
CALL US FIRST! Do not return this item to the store.
800-653-3336 • Outside the U.S. or Canada: 541-687-0213 • Fax: [phone]
www.whittierwood.com • P.O. Box 2827 • Eugene, Oregon 97402, U.S.A.
Hours: Our friendly customer service staff can be
reached Monday-Friday 7:00 a.m. to 5:00 p.m. (Pacific
Time). You may leave a message 24 hours a day,
seven days a week.

Page 2 — 158Wb_11/09
158Wb Café Cart — Parts List
Please identify the parts and check that the quantities received match what is on this list.
If you need to replace a part, refer to the following code letter and item name.
A — Left Front Leg — Qty. 1
C — Right Back Leg — Qty. 1
Ea — End Apron — Qty. 2
Hb — Top Assembly — Qty. 1
O — Drawer Assembly — Qty. 1
M — Rafix Cam
— Qty. 6 (inserted)
N — Rafix Bolt
— Qty. 6 (inserted)
T — #8x1" Machine Screw
— Qty. 4
V — #6x5/8" Undercut Screw
— Qty. 10 (4 inserted)
S — Towel Bar — Qty. 2
Wb — Black Locking Caster
— Qty. 4
X — Metal Caster Insert
— Qty. 4
Q — #8x1¼" Pan Head Screw
— Qty. 17 (3 inserted)
Y — ¼" x 1¼" Dowel
— Qty. 8 (inserted)
Z — 3/8" x 1½" Dowel
— Qty. 12 (inserted)
Fb — Back Apron — Qty. 1
(attached)
D — Right Front Leg — Qty. 1
Ga — Rack Assembly — Qty. 2
B — Left Back Leg — Qty. 1
U1 — Drawer Slide — Qty. 1
(Cabinet Right Side)
U3 — Drawer Slide — Qty. 1
(Drawer Right Side)
(attached)
U3 — Drawer Slide — Qty. 1
(Drawer Left Side)
(attached)
U1 — Drawer Slide — Qty. 1
(Cabinet Left Side)

Hb
Hb
A
B
C
D
Ea
Ga
O
Page 3 — 158Wb_11/09
158Wb Café Cart
Assembly Instructions
Finish this unit before you assemble the piece.
Before doing so, please read the enclosed Finishing Hints.
To test for the desired color, apply stain to the bottom of the Top Assembly (Hb). See Figure 5.
Tools Required: Phillips Screwdriver, Rubber Mallet or Padded Hammer,
Wood Glue, Tape Measure, 3/16" Drill Bit, Drill
1. To help with identification and assembly, lay out the wood parts in their approximate locations
as shown in Figure 1.
Fig. 1
Ea
O
C
D
A
Ga
Ga
Ea
B

Page 4 — 158Wb_11/09
2. Attach an End Apron (Ea) to the Left Front Leg (A) and Left Back Leg (B) by placing a thin layer of
glue into the dowel holes of each leg. Insert the dowels in the End Apron (Ea) into the legs making
sure the Rafix Cams (M) face into the unit and are on the top edge of the aprons. Gently tap with
a rubber mallet and quickly wipe away any excess glue with a damp rag. Using the pocket
holes as guides, secure the pieces with two #8x1¼" Pan Head Screws. See Figure 2.
Repeat the step for the Right Back Leg (C) and the Right Front Leg (D).
3. The Towel Bar (S) can be mounted to either the left or right side of the cart. Once you have
decided which side to mount it on, drill out the pilot holes for that side only. The pilot holes include
a larger countersink hole and a smaller hole for the bolts that hold the Towel Bar (S) to the End
Apron (Ea). Place a 3/16" drill bit into the smaller hole and slowly drill out the hole, making sure not
to tear out the wood on the outside face of the apron. See Figure 3.
Attach the Towel Bar (S) to the End Apron (Ea) using two #8x1" Machine Screws (T). See Figure 3a.
Fig. 2
A
BC
D
Q
Q
Ea
Ea
Ea
Ea
S
T
T
Fig. 3
Fig. 3a
Right Side Assembly shown.
Drill out these
pilot holes.
M
M
Q x 4
T x 2

Hb
Fb
Page 5 — 158Wb_11/09
4. To align the Drawer Slide (U2) to the Left Side Assembly, place the end of the Drawer Slide (U2) that
has the wheel towards the Front Leg (A) and away from the the Back Leg (B). See Figure 4.
Align the first hole next to the slide wheel over the small pre-drilled hole in the End Apron (Ea) and
secure with one #6x5/8" Undercut Screw (V). Next, at the end opposite of the slide wheel, align the
bottom edge of the Slide (U2) to the bottom edge of the End Apron (Ea). Hold the slide in place and
secure with two #6x5/8" Undercut Screws (V) through the two remaining smaller diameter holes in
the slide. See Figure 4a.
Repeat to secure the Drawer Slide (U1) to the Right Side Assembly. See Figure 4b.
5. Place the Top Assembly (Hb) face-down on a clean, protected surface. Spread a thin layer of glue into
the two dowel holes the the leg. Attach the Left Side Assembly to the Top Assembly (Hb) by sliding the
Rafix Cams (M) in the side assembly over the the Rafix Bolts (N) in the top and inserting the wood
dowels in the Back Apron (Fb) into the leg. Gently tap with a rubber mallet and quickly wipe away
any excess glue. Secure with one #8x1¼" Pan Head Screw (Q) through the back apron pocket hole
and into the leg. See Figure 5.
Fig. 4
U1
Fig. 4b
U2
Ea Ea
Fig. 5
Left
Side
Assembly
Right
Side
Assembly
Fig. 4a
Stain test area.
M
B
C
AD
V x 6
Q x 1
The drawer slide is stamped with an
“L” for left or an “R” for right in the center
of the wheels. Or they are stamped on
the body of the slide: “CL” for cabinet
left; “CR” for cabinet right.
V
V
VV
V
V
QN

Hb Fb
Page 6 — 158Wb_11/09
6. Attach both Rack Assemblies (Ga) by spreading a thin layer of glue in the dowel holes in the legs
of the Left Side/Top assembly. Place the dowels in the Rack Assemblies (Ga) into the holes,
making sure the pocket holes face the bottom. Using the pocket holes as guides, secure with
four #8x1¼" Pan Head Screws (Q). See Figure 6.
Fig. 6
7. Spread a thin layer of glue in the dowel holes in the legs of the right side assembly. Attach to
the Top Assembly (Hb) by sliding the Rafix Cams (M) in the End Apron (Fb) over the Rafix Bolts (N)
in the top and by inserting the dowels into the dowel holes. Using the pocket holes as guides,
secure the pieces with five #8x1¼" Pan Head Screws (Q) throught the Back Apron (Fb) and Rack
Assemblies (Ga). See Figure 7.
Fig. 7
Hb
M
Q
Q x 4
Q
Q
Q
Ga
Ga
Q
Q
Q
Q
Q
Q x 5
Ga Ga
N

Page 7 — 158Wb_11/09
8. Place the unit upside-down on a clean protected surface. Tap a Metal Caster Insert (X) into the
bottom of each leg. Tap in the inserts until the metal teeth are buried into the wood. Using
a rubber mallet, tap the Casters (Wb) into the inserts on each leg. See Figures 8 and 8a.
Fig. 8
9. Attach the Towel Bar (S) to the drawer front
with two #8x1" Machine Screws (T).
Fig. 9
10. To install the drawer (O), slightly tilt the drawer down and place the drawer wheels into the
cabinet side slides. Raise and level the drawer and gently push it closed. See Figure 10.
Fig. 10
Wb
X
Wb
Fig. 8a
X
X x 4
Wb x 4
T x 2
T
T
S
O

Código del producto:
11/09
VN
Modelo #
Instrucciones para Armar
Felicitaciones!
Este fino mueble será una bella adición para su hogar.
Para obtener el mejor resultado, comience leyendo tanto
las Instrucciones para Armar como las Sugerencias para
el Acabado antes de comenzar su proyecto.
158Wb Carrito para Café
P.O. Box 2827
Eugene, OR 97402 USA
.
No mueva este mueble mientras esté lleno. Vacíelo
antes de moverlo.
.
Sólo para uso doméstico. NO se recomienda para
uso comercial.
Ne se suba, no se siente ni se pare sobre este mueble.
No cargue en exceso los estantes de este mueble.
Lea por completo las Instrucciones y las Surgerencias para
el Acabado antes de comenzar a armar el mueble.
Si va a utilizar la parte superior de la mesa para preparar
alimentos, ésta se debe acabar con una sustancia no tóxica
tal como aceite mineral.
Guarde los paneles: 1- en su caja; 2- en un sitio seco; 3- en
un rango de temperaturas comprendido entre 40º y 90º (no
en un piso de cemento frío que tal vez esté húmedo).
Revise su mobiliario en forma periódica para detectar uniones
despegadas, tornillos flojos o cualquier otro problema que
pudiera afectar la estabilidad del mismo. Apriete los
tornillos o repare las piezas según corresponda.
NOTAS IMPORTANTES:
Normas para obtener servicio: Reemplazaremos las
piezas que tengan defectos, falen o se dañen durante el
armado. Sívase comunicarse con el departamento de servicio
al cliente de Whittier Wood Products directamente por
teléfono, fax, correo o e-mail para obtener piezas de repuesto.
Para hacer un pedido: Proporcione el número completo del modelo
del mueble (se encuentra en las esquina superior izquierda de esta
página), la letra de la pieza, el código de producción, la cantidad
que necesita, la razón del reemplazo, y su nombre completo dirección
y teléfono, para el caso de que necesitemos comunicarnos con usted.
PRIMERO LLÁMENOS! No devuela este artículo a la tienda.
800-653-3336 • Fuera de los Estados Unidos o Canadá: 541-687-0213 • Fax: [phone]
www.whittierwood.com • P.O. Box 2827 • Eugene, Oregon 97402, U.S.A.
Horas: Nuestro amable personal de servicio al cliente está
disponible de lunes a viernes de 7:00 a.m. a 5:00 p.m. (hora
de la zona del Pacífico de Estados Unidos). Puede dejar un
mensaje las 24 horas del día, 7 días de la semana.
Las piezas se envían desde nuestra planta en Eugene, Oregon,
uno ó dos días hábiles después de recibir su solicitud. Por favor
tenga en cuenta que la entrega tomará de cinquo a diez días hábiles.
!
!

Hb
Wb
Fb
6
17 (3 insertado)
158Wb
6
PG 2 — 158Wb SP_11/09
Fig. 3 & 3a — Right Side Assembly shown =
"
a.
Fig. 2 — Glue all dowels = Encolar todos los taquetes
10 (4 insertado)

Hb
Hb
Fb
Fb
PG 3 — 158Wb SP_11/09
Fig. 4a
Fig. 4
Fig. 4b
Fig. 5 ─
a.
b.
.
Vea los Figuras 8 et 8a.
(Wb)
falda posterior y en la pata. Vea la Figura 5.
y del conuunto de estante (Ga). Vea la Figura 7.
Fig. 7 ─ Glue All Dowels = Encolar
todos los taquetes
Fig. 6 ─ Glue All Dowels = Encolar
todos los taquetes