Wieland ricos FLEX User manual

ricos FLEX
ricos FLEX digital input modules / digital output modules
83.036.2100.0 | 83.036.2200.0 | 83.036.2300.0
83.036.3100.0 | 83.036.3110.0 | 83.036.3150.0
83.036.3200.0 | 83.036.3210.0 | 83.036.3300.0
USER MANUAL
Dok.-Nr. BA000941
Stand: 01/2014 (Rev. A)

About this manual
2
Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
This work is copyrighted material. The resulting rights remain with Wieland Electric Inc.
Any duplication of this document or parts thereof is permitted only within the limits of the
statutory provisions of the Copyright Act. Alteration or abridgement of this document
without the express written consent of Wieland Electric GmbH is prohibited.
ricos FLEXis a trademark of Wieland Electric. Other names may in this assembly manual
mentioned product and brand- trademarks or registered trademarks of their respective
owners could be used, whose use by third parties for their own purposes could violate the
rights of the owners.
Every effort has been made to ensure that the information contained in this document was
complete and accurate at the time of publishing. Nevertheless, the authors retain the right
to modify the information. This customer document describes all the hardware units and
functions known at the present time. Descriptions may be included for units which are not
present at the customer site. The exact scope of delivery is described in the respective
purchase contract.
For more information regarding CE marking and Declaration of Conformity (DoC), please
contact your local Wieland Electric customer service organization.
SPEED7 is a registered trademark of profichip GmbH.
SIMATIC, STEP, SINEC, S7-300 and S7-400 are registered trademarks of Siemens AG.
BLUETOOTH® is a registered trademark of Special Interest Group (SIG).
Microsoft and Windows are registered trademarks of Microsoft Inc., USA.
Portable Document Format (PDF) and Postscript are registered trademarks of Adobe
Systems, Inc.
All other trademarks, logos and service or product marks specified herein are owned by
their respective companies.
NOTE
Conformity
Information
Trademarks

Inhalt
Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
3
Inhalt
1About this manual ............................................................................................ 4
1.1 Objective and contents ................................................................................................ 4
1.2 Target audiences .......................................................................................................... 4
1.3 Structure of the manual ............................................................................................... 4
1.4 Icons Headings ............................................................................................................. 4
2Safety information ............................................................................................ 6
2.1 Applications conforming with specifications ............................................................... 6
2.2 Safety Information for Users ........................................................................................ 7
3Basics and Assembly ........................................................................................ 8
3.1 System conception ...................................................................................................... 8
3.2 Dimensions ................................................................................................................ 11
3.3 Installation .................................................................................................................. 11
3.4 Demounting and module exchange ........................................................................... 14
3.5 Wiring ......................................................................................................................... 17
3.6 Trouble-shooting - LED .............................................................................................. 20
3.7 Installation guidelines ................................................................................................ 21
3.8 General data ............................................................................................................... 23
4Digital Input .................................................................................................... 25
4.1 ricos FLEX 2xDI DC 24 V ........................................................................................... 25
4.2 ricos FLEX 4xDI DC 24 V ........................................................................................... 27
4.3 ricos FLEX 8xDI DC 24 V ........................................................................................... 30
5Digital Output ................................................................................................. 34
5.1 ricos FLEX 2xDO DC 24 V 0,5 A ................................................................................ 34
5.2 ricos FLEX 2xDO DC 24 V 2 A ................................................................................... 37
5.3 ricos FLEX 4xDO DC 24 V 0,5 A ................................................................................ 39
5.4 ricos FLEX 4xDO DC 24 V 2 A ................................................................................... 42
5.5 ricos FLEX 8xDO DC 24 V 0,5 A ................................................................................ 45
5.6 ricos FLEX 2xDO DC 30 V 3 A RELAY ....................................................................... 48
6Recommended literature ................................................................................ 51
7FAQ ................................................................................................................ 52
8Support ........................................................................................................... 53

About this manual
4
Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
1About this manual
This manual describes the digital signal modules (SM) of the system ricos FLEX from
Wieland. Here you may find besides of a product overview a detailed description of the
single modules. You’ll receive information about the connection and the deployment of the
system
ricos FLEX SM modules.
Please read this section carefully before you use this manual and the digital input module
from the system ricos FLEX from Wieland. Here you will find all the information required
for commissioning and operation.
1.1 Objective and contents
This manual describes the system ricos FLEX digital signal modules from Wieland. It
contains a description of the structure, project engineering and deployment.
This manual is valid for the following ordering numbers:
Product
Order number
Version:
HW
FW
ricos FLEX digital input module
2xDI DC 24 V
83.036.2100.0 01 1.1.2
ricos FLEX digital input module
4xDI DC 24 V
83.036.2200.0 01 1.1.2
ricos FLEX digital input module
8xDI DC 24 V
83.036.2300.0 01 1.1.2
ricos FLEX digital output module
2xDO DC 24 V 0,5 A
83.036.3100.0 01 1.1.2
ricos FLEX digital output module
2xDO DC 24 V 2 A
83.036.3110.0 01 1.1.2
ricos FLEX digital output module
2xDO DC 30 V 3 A RELAY
83.036.3150.0 01 1.1.2
ricos FLEX digital output module
4xDO DC 24 V 0,5 A
83.036.3200.0 01 1.1.2
ricos FLEX digital output module
4xDO DC 24 V 2 A
83.036.3210.0 01 1.1.2
ricos FLEX digital output module
8xDO DC 24 V 0,5 A
83.036.3300.0 01 1.1.2
1.2 Target audiences
The manual is targeted at users who have a background in automation technology.
1.3 Structure of the manual
As a guidance the overall table of contents is available in the manual at the beginning.
The manual is available in electronic form as PDF-file (Adobe Acrobat Reader).
1.4 Icons Headings
Important passages in the text are highlighted by following icons and headings:
Guide to the
document
Availability

About this manual
Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
5
Danger!
Immediate or likely danger.
Personal injury is possible.
Warning!
Possible danger. Not heeding this warning can lead to minor injuries.
Attention!
Damages to property is likely if these warnings are not heeded.
Caution!
Damages to property by electrostatic charges is likely if these warnings are not heeded.
NOTE!
Supplementary information and useful tips.
DANGER
WARNING
ATTENTION
NOTE

Safety information
6
Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
2Safety information
This chapter is for your safety and the safety of equipment operators. Please read this
chapter carefully before working with a VPN-Router.
General Safety
•Personnel inalling, programming, operating or maintaining the wienet router must have
read and understood this manual.
•The personnel must be thoroughly familiar with all warnings, instructions and
requirements contained in this manual.
•The applicable local safety, protection and installation requirements must be observed.
•The user is solely responsible for selecting the correct product and the technical design
in accordance with appropriate local regulations
2.1 Applications conforming with specifications
The System
ricos FLEX is constructed and produced for:
•communication and process control
•general control and automation applications
•industrial applications
•operation within the environmental conditions specified in the technical data
•installation into a cubicle
This device is not certified for applications in
• in explosive environments (EX-zone)
The manual must be available to all personnel in the
•project design department
•installation department
•commissioning
•operation
The following conditions must be met before using or commissioning the
components described in this manual:
•Modification to the process control system should only be carried out when the system
has been disconnected from power!
•Installation and modifications only by properly trained personnel
•The national rules and regulations of the respective country must be satisfied
(installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Please note the following instructions:
•The ricos FLEX system may only be used in accordance with applicable national and
international regulations as well as any special restrictions on the use of the ricos FLEX
system in prescribed applications and environments.
•To avoid personal injury or damage to the equipment and ensure that all the relevant
regulations have been complied with, use only original accessories. Unauthorized
modifications or use of non -approved accessories may damage the system and violate
the law. Unauthorized modifications or use of unauthorized accessories may result in a
loss of warranty.
•The voltage at ricos FLEX system must not be exceeded.
WARNING
Applications
conforming
with
specifications
GEFAHR
Documentation
ATTENTION
Disposal
ATTENTION

Safety information
Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
7
•Do not expose the ricos FLEX system to extreme environmental conditions. Protect the
system from dust, moisture and high temperatures.
•If the ricos FLEX system is used in the vicinity of medical devices, such as pacemakers
or hearing aids, special caution is required.
Any other use or modification to the system - even in the assembly and installation -
resulting in a loss of warranty claims against the Wieland Electric GmbH.
2.2 Safety Information for Users
ricos FLEX modules make use of highly integrated components in MOS-Technology. These
components are extremely sensitive to over-voltages that can occur during electrostatic
discharges.
The following symbol is attached to modules that can be destroyed by electrostatic
discharges.
The symbol is located on the module, the module rack or on packing material and it
indicates the presence of electrostatic sensitive equipment.
It is possible that electrostatic sensitive equipment is destroyed by energies and voltages
that are far less than the human threshold of perception. These voltages can occur where
persons do not discharge themselves before handling electrostatic sensitive modules and
they can damage components thereby, causing the module to become inoperable or
unusable.
Modules that have been damaged by electrostatic discharges can fail after a temperature
change, mechanical shock or changes in the electrical load.
Only the consequent implementation of protection devices and meticulous attention to the
applicable rules and regulations for handling the respective equipment can prevent failures
of electrostatic sensitive modules.
Modules must be shipped in the origingal packing material.
When you are conducting measurements on electrostatic sensitive modules you should
take the following precautions:
•Floating instruments must be discharged before use.
•Instruments must be grounded.
Modifying electrostatic sensitive modules you should only use soldering irons with
grounded tips.
Personnel and instruments should be grounded when working on electrostatic sensitive
modules.
Handling of
electrostatic
sensitive
modules
Shipping of
modules
Measurements
and alterations
on electrostatic
sensitive
modules

Basics and Assembly
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Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
3Basics and Assembly
The focus of this chapter is on the introduction of the Wieland system ricos FLEX. Here
you will find the information required to assemble and wire a controller system consisting
of System
ricos FLEX components.
Besides the dimensions the general technical data of system
ricos FLEX will be found.
3.1 System conception
System ricos FLEX is a modular automation system for assembly on a 35 mm mounting
rail. By means of the peripheral modules with 2, 4 or 8 channels this system may properly
be adapted matching to your automation tasks.
The wiring complexity is low, because the supply of the DC 24 V power section is
integrated to the backplane bus and defective modules may be replaced with standing
wiring.
By deployment of the power modules in contrasting colors within the system, further
isolated areas may be defined for the DC 24 V power section supply, respectively the
electronic power supply may be extended with 2 A.
The system ricos FLEX consists of the following components:
•Bus coupler
•Periphery modules
•Power modules
•Accessories
Bus coupler
With a bus coupler bus interface and
power module is integrated to one casing.
With the bus interface you get access to a
subordinated bus system.
Via the integrated power module for power
supply the bus interface is supplied as well
as the electronic of the connected
extension modules.
The DC 24 V power section supply for the
linked extension modules is established via
a further connection at the power module.
By installing of up to 64 extension modules
at the bus coupler, these are electrically
connected, this means these are assigned
Overview
Components

Basics and Assembly
Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
9
to the backplane bus, the electronic
modules are power supplied and each
extension module is connected to the DC
24 V power section supply.
Extension modules
[1]
[2]
Each extension module consists of a
terminal [1] and an electronic module [2].
Terminal module
The terminal module serves to carry the
electronic module, contains the backplane
bus with power supply for the electronic,
the DC 24 V power section supply and the
staircase-shaped terminal for wiring.
Additionally the terminal module has a
locking system for fixing at a mounting rail.
By means of this locking system your
ricos
FLEX system may be assembled outside of
your switchgear cabinet to be later
mounted there as whole system.
Electronic module
The functionality of a
ricos FLEX extension
module is defined by the electronic
module, which is mounted to the terminal
module by a safe sliding mechanism.
With an error the defective module may be
exchanged for a functional module with
standing installation.
At the front side there are LEDs for status
indication.
For simple wiring each module shows a
corresponding connection diagram at the
front and at the side.

Basics and Assembly
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Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
Power module
In the system
ricos FLEX the power supply
is established by power modules. These
are either integrated to the bus coupler or
may be installed between the periphery
modules. Depending on the power module
isolated areas of the DC 24 V power
section supply may be defined respectively
the electronic power supply may be
extended with 2 A.
For better recognition the color of the
power modules are contrasting to the
periphery modules.
Accessories
Shield bus carrier
The shield bus carrier serves to carry the
shield bus (10 mm x 3 mm) to connect
cable shields.
Shield bus carriers, shield bus and shield
fixings are not in the scope of delivery.
They are only available as accessories.
The shield bus carrier is mounted
underneath the terminal of the terminal
module.
With a flat mounting rail for adaption to a
flat mounting rail you may remove the
spacer of the shield bus carrier.
Bus cover
With each bus coupler, to protect the
backplane bus connectors, there is a
mounted bus cover in the scope of
delivery. You have to remove the bus cover
of the bus coupler before mounting a
ricos
FLEX module.
For the protection of the backplane bus
connector you always have to mount the
bus cover at the last module of your
system again.

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11
3.2 Dimensions
Dimensions bus coupler (in mm)
104 109
76.5 48.5
49
Dimensions periphery module (in mm)
104
109
76.5 15
133
12.9
Dimensions electronic module (in mm)
55.5
62 12.9
3.3 Installation
There is a locking lever at the top side of the terminal module. For mounting and
demounting this locking lever is to be turned upwards until this engages audible.
Now the module may be pulled forward.
For mounting plug the module to the module installed before and push the module to the
mounting rail guided by the strips at the upper and lower side of the module.
The module is fixed to the mounting rail by pushing downward the locking lever.
Functional
principle

Basics and Assembly
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Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
The modules may either separately be mounted to the mounting rail or as block. Here is to
be considered that each locking lever is opened.
Clack
12 3
For the exchange of an electronic module, the electronic module may be pulled forward
after pressing the unlocking lever at the lower side of the module.
For installation plug the electronic module guided by the strips at the lower side until this
engages audible to the terminal module.
1. Press
2. Pull
Clack
1 2 3
The modules were directly be mounted to the mounting rail and so connected to the
backplane bus and the power supply for the electronic and power section.
Up to 64 modules may be mounted. Please consider here that the sum current of the
electronic power supply does not exceed the maximum value of 3 A. By means of the
power module PW 24 V/5 V TM (order number: 83.036.0040.0) the current of the
electronic power supply may be expanded with 2 A. More about this may be found at
"Wiring".
•Mount the mounting rail! Please consider that a clearance from the middle of the
mounting rail of at least 80 mm above and 60 mm below, respectively 80 mm by
deployment of shield bus carriers, exist.
Mounting
proceeding
Mounting
mounting rail

Basics and Assembly
Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
13
80mm
80mm
60mm 65mm
•Start at the left side with the head module (e. g. bus coupler). For this turn both
locking lever upwards, put the head module to the mounting rail and turn both
locking lever downward.
•Before mounting the periphery modules you have to remove the bus cover at the
right side of the Head module by pulling it forward. Keep the cover for later
mounting.
1 2
•Mount the periphery modules you want.
12
Clack
3
•After mounting the whole system, to protect the backplane bus connectors at the
last module you have to mount the bus cover, now.
Mounting head module
(e. g. bus coupler)
Mounting
periphery modules
Mounting the
bus cover

Basics and Assembly
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Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
•The shield bus carrier (available as accessory) serves to carry the shield bus to
connect cable shields. The shield bus carrier is mounted underneath the terminal of
the terminal module. With a flat mounting rail for adaption to a flat mounting rail
you may remove the spacer of the shield bus carrier.
Clack
3.4 Demounting and module exchange
With demounting and exchange of a module, head module (e. g. bus coupler) or a group
of modules for mounting reasons you have always to remove the electronic module of the
just mounted right module. After the mounting it may be plugged again.
For the exchange of an electronic module, the electronic module may be pulled forward
after pressing the unlocking lever at the lower side of the module.
For installation plug the electronic module guided by the strips at the lower side until this
engages audible to the terminal module.
1. Press
2. Pull
Clack
1 2 3
•Remove if exists the wiring. More about this may be found at "Wiring".
•Press the unlocking lever at the lower side of the just mounted right module and
pull it forward.
•Turn the locking lever of the module to be exchanged upwards.
•Pull the module forward.
Mounting
shild bus carrier
Proceeding
Exchange of an
electronic module
Exchange of a module

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15
123
•For mounting turn the locking lever of the module to be mounted upwards.
•To mount the module put it to the gap between the both modules and push it,
guided by the stripes at both sides, to the mounting rail.
•Turn the locking lever downward again.
•Plug again the electronic module, which you have removed before.
456
Bus interface and power module of a head module may not be separeted! Here you may
only exchange the electronic module!
•Remove if exists the wiring of the head module. More about this may be found at
"Wiring".
•Press the unlocking lever at the lower side of the just mounted right module and
pull it forward.
•Turn all the locking lever of the head module to be exchanged upwards.
•Pull the head module forward.
12
•For mounting turn all the locking lever of the head module to be mounted upwards.
Exchange of a head
module (e. g. bus
coupler)

Basics and Assembly
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•To mount the head module put it to the left module and push it, guided by the
stripes, to the mounting rail.
•Turn all the locking lever downward again.
•Plug again the electronic module, which you have removed before.
345
•Remove if exists the wiring of the module group. More about this may be found at
"Wiring".
•Press the unlocking lever at the lower side of the just mounted right module of the
module group and pull it forward.
•Turn all the locking lever of the module group to be exchanged upwards.
1
•Pull the module group forward.
2
•For mounting turn all the locking lever of the module group to be mounted
upwards.
•To mount the module group put it to the gap between the both modules and push
it, guided by the stripes at both sides, to the mounting rail.
Exchange of a module
group

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17
34
•Turn all the locking lever downward againg.
•Plug againg the electronic module, which you have removed before.
5
3.5 Wiring
Terminals with spring clamp technology are used for wiring. The spring clamp technology
allows quick and easy connection of your signal and supply lines.
In contrast to screw terminal connections this type of connection is vibration proof.
10mm
Umax: 240 V AC / 30 V DC
Imax: 10 A
Cross section: 0,08 mm2 … 1,5 mm2 (AWG 28 … 16)
Stripping length: 10 mm
•Insert a suited screwdriver at an angel into the square opening as shown (step 1).
Press and hold the screwdriver in the opposite direction to open the contact spring.
•Insert the stripped end of wire into the round opening (step 2). You can use wires
with a cross section of 0.08 mm² to 1.5 mm².
•By removing the screwdriver, the wire is securely fixed via the spring contact to the
terminal (step 3).
Connectors
Data
Wiring
procedure
Standard wiring
12 3

Basics and Assembly
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Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
DC24V
0V
DC24V
0V
1
2
DC 24V max. 10A
S y s DC 5V max. 3A
1 DC 24 V for power section supply I/O are (max. 10 A)
2 DC 24 V for electronic power supply bus coupler and I/O area
Since the power section supply is not internally protected, it is to be externally protected
with a fuse, which corresponds to the maximum current. This means max. 10 A is to be
protected by a 10 A fuse (fast) respectively by a line circuit breaker 10 A characteristics Z!
The electronic power section supply is internally protected against higher voltage by fuse.
The fuse is within the power module.
If the fuse releases, its electronic module must be exchanged!
•The power section supply is to be externally protected with a fuse, which
corresponds to the maximum current. This means max. 10 A is to be protected with
a 10 A fuse (fast) respectively by a line circuit breaker 10 A characteristics Z!
•It is recommended to externally protect the electronic power supply for bus coupler
and I/O area with a 2 A fuse (fast) respectively by a line circuit breaker 2 A
characteristics Z.
•The electronic power supply for the I/O area of the power module PW 24 V / 5 V
(order number: 83.036.0040.0) should also be externally protected with a 1 A fuse
(fast) respectively by a line circuit breaker 1A characteristics Z.
After PowerON of the System
ricos FLEX the LEDs RUN respectively MF get on so far as
the sum current does not exceed 3 A.
With a sum current greater than 3 A the LEDs may not be activated. Here the power
module with the order number 83.036.0040.0 is to be placed between the peripheral
modules. More concerning this may be found at page
Fehler! Textmarke nicht definiert.
.
If the 10 A for the power section supply is no longer sufficient, you may use the power
module from
ricos FLEX with the order number 83.036.0030.0. So you have also the
possibility to define isolated groups.
The power module with the order number 83.036.0040.0 is to be used if the 3 A for the
electronic power supply at the backplane bus is no longer sufficient. Additionally you get
an isolated group for the DC 24 V power section supply with 4 A.
By placing the power module 83.036.0040.0 at the following backplane bus modules may
be placed with a sum current of max. 2 A. Afterwards the power module is to be placed
again.
To secure the power supply, the power modules may be mixed used.
ATTENTION
NOTE
Fusing
State of the
electronic
power supply
via LED
Deployment of
the power
modules

Basics and Assembly
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19
Sys DC 5V: ---
DC 24V: 10A
Sys DC 5V: ---
DC 24V: 10A
DC24V
0V
DC24V
0V
DC 24V max. 10A
S ys DC 5V max . 3A
DC 24V max. 10A DC 24V max. 10A
DC24V
0V DC24V 0V
1
2
1 1
Sys DC 5V: 2A
DC 24V: 4A
Sys DC 5V: 2A
DC 24V: 4A
DC24V
0V
DC24V
0V
DC 24V max. 10A
S ys DC 5V max . 3A S ys DC 5V max. 2A S ys DC 5V max . 2A
DC 24V max. 4A DC 24V max. 4A
DC24V
0V DC24V 0V
1
2
3 3
DC24V
0V
4
DC24V
0V
4
1 DC 24 V for power section supply I/O area (max. 10 A)
2 DC 24 V for electronic power supply bus coupler and I/O area
3 DC 24 V for power section supply I/O area (max. 4 A)
4 DC 24 V for electronic power supply I/O area
To attach the shield the mounting of shield bus carriers are necessary.
The shield bus carrier (available as accessory) serves to carry the shield bus to connect
cable shields.
The shield bus carrier is mounted underneath the terminal of the terminal module. With a
flat mounting rail for adaption to a flat mounting rail you may remove the spacer of the
shield bus carrier.
After mounting the shield bus carrier with the shield bus, the cables with the accordingly
stripped cable screen may be attached and fixed by the shield clamp.
Power module
PW DC 24 V
Power module
PW 24 V/5 V TM
Shield
attachment

Basics and Assembly
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Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
Clack
1
2
3
4
1 Shield bus carrier
2 Shield bus (10 mm x 3 mm)
3 Shield clamp
4 Cable shield
3.6 Trouble-shooting - LED
Each module has the LEDs RUN and MF on its front side. Errors or incorrect modules may
be located by means of these LEDs.
In the following illustrations flashing LEDs are marked by ☼.
Behavior:
After PowerON the RUN LED of each module is off and the MF LED of
each module is sporadically on.
Reason:
The maximum current for the electronic power supply is exceeded.
Remedy:
As soon as the sum current of the electronic power supply is exceeded,
always place the power module PW 24 V / 5 V (order number:
83.036.0040.0).
More concerning this may be found above at "Wiring".
Behavior:
After PowerON the MF-LED of one module respectively more modules
flashes. The RUN-LED remains off.
Reason:
At this position a module is placed, which does not correspond to the
configured module.
General
Sum current of
the electronic
power supply
exceeded
Error in
configuration
RUN
MF
RUN
MF RUN
MF RUN
MF RUN MF RUN
MF RUN
MF
RUN
MF RUN
MF RUN MF
RUN
MF
RUN
MF RUN
MF RUN
MF RUN
MF
RUN
MF
RUN
MF RUN
MF RUN
MF
RUN
MF