Wieland ricos User manual
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Basic principles, overview and ordering information
Manual Version 2.4* (December 2002)
Part no. 05.591.3389.0 © 2002 Wieland Electric GmbH 1
ricos
Modular system
for Profibus-DP, InterBus-S, Device-Net and CANopen
Extension modules
I/O system common to all ricos bus couplers
independent of field bus protocol
Manual
© 2002 Wieland Electric GmbH
Version 2.4* (December 2002)
Part no. 05.591.3389.0
Electrical
Connections
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Basic principles, overview and ordering information
©2002 Wieland Electric GmbH Version 2.4* (December 2002)
2Part no. 05.591.3389.0 © 2002 Wieland Electric GmbH
Manual
ricos
extension modules
Copyright by
Wieland Electric GmbH
Brennerstr. 10 - 14
D-96052 Bamberg
Tel 09 51/93 24 - 0
Fax 09 51/93 24 – 3 61
Hotline 09 51/93 24 – 3 58
Internet: www.wieland-electric.com
All manuals can be downloaded free of charge from the Internet at www.wieland-electric.com or
ordered using the part number from:
Wieland Electric GmbH
Brennerstr. 10 – 14
D-96052 Bamberg
Previous version
Version 2.2, as at 12/00
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Display conventions
Safety notes and handling instructions are denoted by the following symbols in
this manual:
WARNING
Means that people may be injured or the automation system and devices may
be damaged if the appropriate warning is not heeded.
IMPORTANT
Highlights important information which affects the handling of the automation
system or the respective section of the manual. Important
The safety notes at the end of this operating manual must be observed.
Further objects are displayed as follows:
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Contents
1Basic principles, overview and ordering information .......................................................................... 8
1.1 Basic principles.......................................................................................................................................... 7
1.2 Extension modules: Overview and ordering information........................................................................... 8
1.3 Operating manuals: Overview and ordering information ......................................................................... 11
2Module description ............................................................................................................................... 13
2.1 Digital I/O module with 16 inputs:
ricos
16 I............................................................................................ 13
2.1.1 LED displays for
ricos
16 I .................................................................................................................... 14
2.1.2 Data width, addressing and terminal assignment for
ricos
16 I ............................................................ 14
2.1.3 Technical data for
ricos
16 I .................................................................................................................. 15
2.2 Digital O module with 8 outputs:
ricos
8 O 2A ........................................................................................ 16
2.2.1 LED displays for
ricos
8 O 2A ............................................................................................................... 17
2.2.2 Data width, addressing and terminal assignment of
ricos
8 O 2A ........................................................ 17
2.2.3 Technical data of
ricos
8 O 2A .............................................................................................................. 18
2.3 Digital O module with 8 outputs:
ricos
8 O NEG ..................................................................................... 19
2.3.1 LED displays for
ricos
8 O NEG ............................................................................................................ 20
2.3.2 Data width, addressing and terminal assignment of
ricos
8 O NEG ..................................................... 20
2.3.3 Technical data of
ricos
8 O NEG ........................................................................................................... 21
2.4 Digital I/O module with 4 inputs AC 115 V:
ricos
4 I AC 115V.................................................................... 22
2.4.1 LED displays for
ricos
4 I AC 115V ....................................................................................................... 23
2.4.2 Data width, addressing and terminal assignment of
ricos
4 I AC 115V ................................................ 23
2.4.3 Technical data of
ricos
4 I AC 115V ...................................................................................................... 24
2.5 Digital I/O module with 4 inputs AC 230 V:
ricos
4 I AC 230V.................................................................... 25
2.5.1 LED displays for
ricos
4 I AC 230V ....................................................................................................... 26
2.5.2 Data width, addressing and terminal assignment of
ricos
4 I AC 230V ................................................ 26
2.5.3 Technical data of
ricos
4 I AC 230V ...................................................................................................... 27
2.6 Digital I/O module with 16 outputs:
ricos
16 O ....................................................................................... 28
2.6.1 LED displays for
ricos
16 O .................................................................................................................. 29
2.6.2 Data width, addressing and terminal assignment of
ricos
16 O ........................................................... 29
2.6.3 Technical data of
ricos
16 O ................................................................................................................. 30
2.7 Digital I/O module with 4 relay outputs:
ricos
4 O / RELAY....................................................................... 31
2.7.1 LED displays for ricos 4 O / RELAY ...................................................................................................... 32
2.7.2 Data width, addressing and terminal assignment of
ricos
4 O / RELAY ............................................... 32
2.7.3 Technical data of
ricos
4 O / RELAY ..................................................................................................... 33
2.8 Digital I/O module with 8 inputs/outputs:
ricos
8 I/O................................................................................. 34
2.8.1 LED displays for
ricos
8 I/O .................................................................................................................. 35
2.8.2 Data width, addressing and terminal assignment of
ricos
8 I/O ........................................................... 35
2.8.3 Technical data of
ricos
8 I/O ................................................................................................................. 36
2.9 Digital I/O module with 8 inputs, 8 inputs/outputs:
ricos
8 I 8 I/O.............................................................. 37
2.9.1 LED displays for
ricos
8 I 8 I/O ............................................................................................................. 38
2.9.2 Data width, addressing and terminal assignment of
ricos
8 I 8 I/O ...................................................... 38
2.9.3 Technical data of
ricos
8 I 8 I/O ............................................................................................................ 39
2.10 Analog module with 4 inputs ± 10 V:
ricos
4AI ±10V ................................................................................ 40
2.10.1 LED displays for
ricos
4AI ±10V................................................................................................................. 41
2.10.2 Data width of
ricos
4AI ±10V ..................................................................................................................... 41
2.10.3 Terminal assignment of
ricos
4AI ±10V ..................................................................................................... 41
2.10.4 Technical data of
ricos
4AI ±10V................................................................................................................ 42
2.11 Analog module with 4 inputs 0...10 V:
ricos
4AI
0…10V ........................................................................... 43
2.11.1 LED displays for
ricos
4AI 0...10V .............................................................................................................. 44
2.11.2 Data width of
ricos
4AI 0…10V .................................................................................................................. 44
2.11.3 Terminal assignment of
ricos
4AI 0...10V................................................................................................... 44
2.11.4 Technical data of
ricos
4AI 0…10V............................................................................................................. 45
2.12 Analog module with 4 inputs 20 mA:
ricos
4AI 20mA................................................................................ 46
2.12.1 LED displays for
ricos
4AI 20mA................................................................................................................ 47
2.12.2 Data width of
ricos
4AI 20mA .................................................................................................................... 47
2.12.3 Terminal assignment of
ricos
4AI 20mA .................................................................................................... 47
2.12.4 Technical data of
ricos
4AI 20mA............................................................................................................... 48
2.13 Analog module with 4 inputs 20 mA:
ricos
4AI 4-20mA ............................................................................ 49
2.13.1 LED displays for
ricos
4AI 4-20mA............................................................................................................. 50
2.13.2 Data width of
ricos
4AI 4-20mA ................................................................................................................. 50
2.13.3 Terminal assignment of
ricos
4AI 4-20mA ................................................................................................. 50
2.13.4 Technical data of
ricos
4AI 4-20mA............................................................................................................ 51
2.14 Analog module with 4 inputs, 4 outputs ± 10 V:
ricos
4AI/4AO ±10V..................................................... 52
2.14.1 LED displays for
ricos
4AI/4AO ±10V......................................................................................................... 53
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2.14.2 Data width of
ricos
4AI/4AO ±10 V ............................................................................................................ 53
2.14.3 Terminal assignment of
ricos
4AI/4AO ±10V ............................................................................................. 53
2.14.4 Technical data of
ricos
4AI/4AO ±10V........................................................................................................ 54
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2.15 Analog module with 4 inputs, 4 outputs 0...10 V:
ricos
4AI/4AO 0...10V................................................... 55
2.15.1 LED displays for
ricos
4AI/4AO 0...10V ...................................................................................................... 56
2.15.2 Data width of
ricos
4AI/4AO 0…10V.......................................................................................................... 56
2.15.3 Terminal assignment of
ricos
4AI/4AO 0...10V........................................................................................... 56
2.15.4 Technical data of
ricos
4AI/4AO 0...10V ..................................................................................................... 57
2.16 Analog module with 4 inputs, 4 outputs 20 mA:
ricos
4AI/4AO 20mA...................................................... 58
2.16.1 LED displays for
ricos
4AI/4AO 20mA........................................................................................................ 59
2.16.2 Data width of
ricos
4AI/4AO 20mA ............................................................................................................ 59
2.16.3 Terminal assignment of
ricos
4AI/4AO 20mA ............................................................................................ 59
2.16.4 Technical data of
ricos
4AI/4AO 20mA....................................................................................................... 60
2.17 Analog module with 4 inputs, 4 outputs 4-20 mA:
ricos
4AI/4AO 4-20mA................................................ 61
2.17.1 LED displays for
ricos
4AI/4AO 4-20mA..................................................................................................... 62
2.17.2 Data width of
ricos
4AI/4AO 4-20mA ......................................................................................................... 62
2.17.3 Terminal assignment of
ricos
4AI/4AO 4-20mA ......................................................................................... 62
2.17.4 Technical data of
ricos
4AI/4AO 4-20mA.................................................................................................... 63
2.18 Temperature module PT100/PT1000:
ricos
4AI / PT 100........................................................................... 64
2.18.1 LED displays for
ricos
4AI / PT 100 ............................................................................................................ 65
2.18.2 Data width of
ricos
4AI / PT 100................................................................................................................. 65
2.18.3 Data format of
ricos
4AI / PT 100 ............................................................................................................... 65
2.18.4 Terminal assignment of
ricos
4AI / PT 100................................................................................................. 66
2.18.5 Technical data of
ricos
4AI / PT 100 ........................................................................................................... 66
2.19 Temperature module with thermocouples:
ricos
4AI / TC ......................................................................... 67
2.19.1 LED displays for
ricos
4AI / TC ................................................................................................................... 68
2.19.2 Data width, channel and terminal assignment of
ricos
4AI / TC ................................................................. 68
2.19.3 Data format of
ricos
4AI / TC...................................................................................................................... 69
2.19.4 Parameterisation of
ricos
4AI / TC.............................................................................................................. 70
2.19.5 Technical data of
ricos
4AI / TC .................................................................................................................. 71
2.20 Counter module:
ricos
COUNTER .............................................................................................................. 72
2.20.1 Notes for installation .................................................................................................................................. 73
2.20.2 LED displays for
ricos
COUNTER............................................................................................................... 73
2.20.3 Terminal assigment of
ricos
COUNTER ..................................................................................................... 73
2.20.4 Data width of
ricos
COUNTER ................................................................................................................... 74
2.20.5 Basic functions of
ricos
COUNTER ............................................................................................................ 75
2.20.6 Optional functions of
ricos
COUNTER........................................................................................................ 76
2.20.7 Complete control data from PLC to module (outputs)................................................................................ 76
2.20.8 Process data from module to PLC (inputs)................................................................................................. 79
2.20.9 Examples.................................................................................................................................................... 80
2.20.10 Priorities of FORCE, LOCK and display mode....................................................................................... 81
2.20.11 Technical data of
ricos
COUNTER ........................................................................................................ 82
2.21
ricos
RS 232/485 ....................................................................................................................................... 83
2.21.1 General notes............................................................................................................................................. 85
2.21.2 LED displays for
ricos
RS 232/485 ............................................................................................................. 85
2.21.3 Terminal assignment of
ricos
RS 232/485.................................................................................................. 86
2.21.4 Data width of
ricos
RS 232/485.................................................................................................................. 86
2.21.5 Configuration of RS 232 ............................................................................................................................. 90
2.21.6 Technical data of
ricos
RS 232/485 ............................................................................................................ 94
2.22 Positioning module:
ricos
POSITION ......................................................................................................... 95
2.22.1 LED displays for
ricos
POSITION ............................................................................................................... 96
2.22.2 Terminal assignment of
ricos
POSITION.................................................................................................... 96
2.22.3 Functions.................................................................................................................................................... 96
2.22.4 Data width of
ricos
POSITION.................................................................................................................... 98
2.22.5 Control data from PLC to module (outputs)................................................................................................ 99
2.22.6 Process data from module to PLC (inputs)................................................................................................101
2.22.7 Operation / operating modes.....................................................................................................................101
2.22.8 Operation on the
ricos
bus coupler ...........................................................................................................103
2.22.9 Example ....................................................................................................................................................104
2.22.10 Technical data of
ricos
POSITION........................................................................................................106
2.23 Equipotential distribution board ................................................................................................................106
2.23.1 Technical data of equipotential distribution board .....................................................................................107
3Technical data, notes for installation and dimensions ........................................................................108
3.1 General technical data ..............................................................................................................................107
3.2 Technical data of analog inputs/outputs....................................................................................................109
3.3 Dimensions...............................................................................................................................................109
4Appendix .................................................................................................................................................111
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4.1 Connecting signal sources to analog modules ..........................................................................................110
4.2 Data formats of analog modules...............................................................................................................112
4.2.1 Data formats of voltage inputs/outputs ...............................................................................................112
4.2.2 Data formats of current inputs/outputs................................................................................................114
4.3 Replacing the module electronics...........................................................................................................116
4.4 Glossary..................................................................................................................................................118
4.5 Trademarks.............................................................................................................................................117
5Safety notes..........................................................................................................................................120
5.1 Conditions for use ..................................................................................................................................118
5.2 Staff selection and qualification..............................................................................................................119
5.3 Project design, programming, installation, commissioning and operation..............................................120
5.4 Service and maintenance .......................................................................................................................120
5.5 Risks incurred using electrical energy ....................................................................................................121
5.6 Disposal of used batteries ......................................................................................................................121
6Index......................................................................................................................................................124
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Basic principles, overview and ordering information
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8Part no. 05.591.3389.0 © 2002 Wieland Electric GmbH
1 Basic principles, overview and
ordering information
1.1 Basic principles
Example:
ricos
modular system on a PLC with InterBus-S master.
The extension modules are used to set up bus nodes.
A broad selection of extension modules enables an efficient structure of the bus
nodes.
1.2 Extension modules: Overview and ordering information
Digital modules
ricos
16 I
16 x DC 24 V inputs
Two-wire connection system
Part no.:
83.035.3000.0
ricos
16 O
16 x 1 A outputs
Two-wire connection system
Part no.: 83.035.3200.0
83.035.3200.1
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Part no. 05.591.3389.0 © 2002 Wieland Electric GmbH 9
ricos
8O 2A
8 x 2 A outputs
Four-wire connection system
Part no.:
83.035.3220.1
ricos
8O NEG
8 x 1 A outputs
Four-wire connection system
Part no.: 83.035.3210.1
ricos
8 I/O
8 combined I/Os
All combined I/Os can be used
individually as DC 24 V inputs
or 1 A outputs.
Four-wire connection system
Part no.:
83.035.3100.0
83.035.3100.1
ricos
8 I 8 I/O
8 x DC 24 V inputs
8 combined I/Os
All combined I/Os can be used
individually as DC 24 V inputs
or 1 A outputs.
Two-wire connection system
Part no.: 83.035.3300.0
83.035.3300.1
ricos
4 I 115 VAC
4 x AC 115 V inputs
Part no.:
83 035 5000 1
ricos
4 I 230 VAC
4 x AC 230 V inputs
Part no.:
83 035 505 1
ricos
4 O /
RELAY
4 x relay outputs
Part no.:
83 035 5200 1
The equipotential distribution board is suitable for extension modules with part
number 83.xxx.xxx.1
Analog modules
Voltage ± 10 V Current 20 mA
ricos
4AI ±10V
4 x analog inputs
12 bit resolution
Part no.: 83.035.4000.0
ricos
4AI 20mA
4 x analog inputs
12 bit resolution
Part no.: 83.035.4010.0
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ricos
4AI/4AO ±10V
4 analog inputs
4 analog outputs
12 bit resolution
Part no.: 83.035.4100.0
ricos
4AI/4AO 20mA
4 analog inputs
4 analog outputs
12 bit resolution
Part no.: 83.035.4110.0
ricos
4AI 0…10V
4 analog inputs
12 bit resolution
Part no.: 83.035.4001.1
ricos
4AI 4-20mA
4 analog inputs
12 bit resolution
Part no.: 83.035.4011.1
ricos
4AI/4AO 0…10V
4 analog inputs
4 analog outputs
12 bit resolution
Part no.: 83.035.4101.1
ricos
4AI/4AO 4-20mA
4 analog inputs
4 analog outputs
12 bit resolution
Part no.: 83.035.4111.1
The equipotential distribution board is suitable for extension modules with part
number 83.xxx.xxx.1
Temperature modules
ricos
4AI/PT100
4 inputs for measuring
temperature with
Pt100/Pt1000
Part no.: 83.035.4040.1
ricos
4AI/TC
4 inputs for measuring
temperature with
thermocouples
Part no.: 83.035.4050.1
Counter module Positioning module
ricos
COUNTER
4 x 16 bit counters or
2 x 32 bit counters
Part no.: 83.035.5400.1
ricos
POSITION
Positioning of two axes
Part no.: 83.035.5410.1
The equipotential distribution board is suitable for extension modules with part
number 83.xxx.xxx.1
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Functional module
ricos
RS 232/485
Part no.: 83.035.5400.1
The equipotential distribution board is suitable for extension modules with part
number 83.xxx.xxx.1
Equipotential distribution board (terminal expansion)
2 distribution boards, each with 10
clamping points.
Only suitable for modules with
locating clips.
Part no.:
83.039.0000.0
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12 Part no. 05.591.3389.0 © 2002 Wieland Electric GmbH
1.3 Operating manuals: Overview and ordering information
Accessories for bus coupler
Description of item Part no.
GSD/EDS files on diskette with manual, German version 05.591.3255.0
Bus connecting plug for PROFIBUS-DP, 12 MBd node 83.030.0010.0
Bus connecting plug for PROFIBUS-DP, 12 MBd with terminating resistor 83.030.0011.0
Bus connecting plug for InterBus-S, module input 83.031.0010.0
Bus connecting plug for InterBus-S, module output 83.031.0011.0
Accessories for extension modules
Description of item Part no.
Equipotential distribution board 83.039.0000.0
Adhesive label for marking module, A4 sheet of paper 05.591.3089.0
8-digit marker tag, without inscription 04.242.1553.0
8-digit marker tag, with customised inscription (on request) 04.842.1553.0
End clamp 8mm Z5.522.8553.0
2 pole jumper, for parallel connection of 2 outputs Z7.280.8227.0
Manuals
Description of item Part no.
ricos
manual, German 05.591.3389.0
ricos
manual, English 05.562.1389.0
ricos
manual, Italian 05.589.8189.0
ricos
manual, French 05.589.8089.0
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2 Module description
2.1 Digital I/O module with 16 inputs:
ricos
16 I
ricos
16 I
• 16 x DC 24 V inputs
• Two-wire connection system
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2.1.1 LED displays for
ricos
16 I
LED displays for
ricos
16 I
No. LED Colour Meaning
1 24 V yellow Supply voltage DC 24 V is connected
2 RUN yellow
Internal data transmission to bus coupler is running
green Switching state3 Switching state at
the terminals
X1.0 ... X1.7
X2.8 ... X2.15
yellow Channel cursor
2.1.2 Data width, addressing and terminal assignment of
ricos
16 I
ricos
16 I
Input bytes Output bytes
Data width Byte 1 Byte 2
Bit Terminal Bit Terminal
8 X2.8 0 X1.0
9 X2.9 1 X1.1
10 X2.10 2 X1.2
11 X2.11 3 X1.3
12 X2.12 4 X1.4
13 X2.13 5 X1.5
14 X2.14 6 X1.6
15 X2.15 7 X1.7
1 Initial byte addresses
2 Bit numbering
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2.1.3 Technical data of
ricos
16 I
ricos
16 I
Part no.
ricos
16 I
ricos
16 I
83.035.3000.0
83.035.3000.1
(with locating clips for equipotential distribution
board)
Module identifier 2
Number of inputs 16
External supply voltage DC 24 V ± 20% max. 5% residual ripple
Power consumption of external 24 V
power supply
0.25 W (without input current)
Power consumption of internal
5 V power supply
0.275 W
Inputs
Switching level HIGH level +15 V up to +30 V
LOW level -30 V up to +5 V
Input current min. HIGH level (+15 V), I >= 2.5 mA
max. LOW level (+5 V), I <= 0.7 mA
typically (+24 V), I = 4.5 mA
Electrical isolation to internal bus Yes, separately for each channel using optocouplers
Signal delay typ. 100 µs (hardware)
See also “General technical data” on page 107.
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2.2 Digital O module with 8 outputs:
ricos
8 O 2A
ricos
8 O 2A
• 8 x 2 A outputs
• Four-wire connection system
X1.7
+24V
0V
X2.0
X3.0
X4.0
X2.7
X3.7
X4.7
X2.21
X3.21
X4.21
X2.22
X3.22
X4.22
8x
8x
8x
8x
24 V
gelb
yellow
X1.0
4,7K
+24V
gr n
green
RUN
8x
Cursor
gelb
yellow
gr n
green
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2.2.1 LED displays for
ricos
8 O 2A
LED displays for
ricos
8 O 2A
No. LED Colour Meaning
1 24 V yellow Supply voltage DC 24 V is connected
2 RUN yellow
Internal data transmission to bus coupler is running
green Switching state3 Switching state
at the terminals
X1.0 ... X1.7 yellow Channel cursor
2.2.2 Data width, addressing and terminal assignment of
ricos
8 O
2A
ricos
8 O 2A
Input bytes Output bytes
Data width Byte 1 Byte 2
Unassigned Bit Terminal
0 X1.0
1 X1.1
2 X1.2
3 X1.3
4 X1.4
5 X1.5
6 X1.6
7 X1.7
1 Initial byte addresses
2 Bit numbering
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2.2.3 Technical data of
ricos
8 O 2A
ricos
8 O 2A
Part no.
ricos
8 O 2A 83.035.3220.1 (with locating clips for equipotential
distribution board)
Module identifier 3
Number of outputs 8
External supply voltage DC 24 V ±20% max. 5% residual ripple
Power consumption of external 24 V
power supply
0.25 W (without input current)
Power consumption of external
5 V power supply
0.325 W
Outputs
Max. output current per output 2 A
Overcurrent and short-circuit protection
Switching level HIGH level = supply voltage – 0.5 V (IL < 2 A)
LOW level <= 1 V (IL = 0 A)
Electrical isolation to internal bus Yes, separately for each channel using optocouplers
Concurrence 50%
Free-wheeling diode Integrated
Signal delay <100 µs (hardware)
See also section “Reaction times”
See also “General technical data” on page 107.
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2.3 Digital O module with 8 outputs:
ricos
8 O NEG
ricos
8 O NEG
• Can be used as 8 combined I/Os
or 8 x 1 A outputs
• Four-wire connection system
X1.7
+24V
0V
X2.0
X3.0
X4.0
X2.7
X3.7
X4.7
X2.21
X3.21
X4.21
X2.22
X3.22
X4.22
8x
8x
8x
8x
24 V
gelb
yellow
X1.0
4,7K
+24V
gr n
green
RUN
8x
Cursor
gelb
yellow
gr n
green
+24V
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Basic principles, overview and ordering information
©2002 Wieland Electric GmbH Version 2.4* (December 2002)
20 Part no. 05.591.3389.0 © 2002 Wieland Electric GmbH
2.3.1 LED displays for
ricos
8 O NEG
LED displays for
ricos
8 O NEG
No. LED Colour Meaning
1 24 V yellow Supply voltage DC 24 V is connected
2 RUN yellow
Internal data transmission to bus coupler is running
green Switching state3 Switching state
at the terminals
X1.0 ... X1.7 yellow Channel cursor
2.3.2 Data width, addressing and terminal assignment of
ricos
8 O
NEG
ricos
8 O NEG
Input bytes Output bytes
Data width Byte 1 Byte 2
Unassigned Bit Terminal
0 X1.0
1 X1.1
2 X1.2
3 X1.3
4 X1.4
5 X1.5
6 X1.6
7 X1.7
1 Initial byte addresses
2 Bit numbering
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