WIKA CPC3000 User manual

CPC3000
High-Speed Pneumatic Pressure Controller
Operating Instructions - CPC3000 PN 0018043001P • 08/2015
Operating Instructions

High-Speed Pneumatic Pressure Controller
CPC3000
Operating Instructions - CPC30002
This Warning symbol indicates that danger of injury for persons and the
environment and/or considerable material damage (mortal danger, danger of
injury) will occur if the respective safety precautions are not taken.
This Caution symbol indicates danger for the system and material if the
respective safety precautions are not taken.
This Notice symbol does not indicate safety notices but information for a
better understanding of the facts.
Warning
!
Caution
!
Notice
i

High-Speed Pneumatic Pressure Controller
CPC3000
Operating Instructions - CPC3000 3
Table of Contents
1. General information 7
1.1 Warranty 7
1.2 Important notice 7
1.3 FCC radio frequency emission notice 8
1.4 European radio frequency emission notice 8
1.5 Trademarks and copyrights 8
1.6 Software license agreement 8
1.7 Accreditations 9
1.8 Packaging for shipment 9
2. Safety notices 9
2.1 User responsibilities 9
2.2 General safety notices 10
2.3 Warnings and caution notices 10
3. Product description 13
3.1 Proper use 13
3.2 Features 14
3.3 Turning on the CPC3000 15
3.4 Front panel 15
3.5 Main menu 16
3.5.1 Keys, tabs, check boxes, labels/graphics 16
3.6 Front panel navigation and variations 17
3.6.1 Operating mode 17
3.7 Main menu setpoint entry options 19
 21
5. Installation 23
5.1 Introduction 23
5.2 Unpacking the system 23
5.3 Mounting (Rack mount kit option) 23
5.4 Installation 24
5.5 Rear panel 25
5.6 Pressure connections 25
5.7 Function of pressure connections 26
5.8 Electrical connections 27
5.8.1 Connecting the power supply and turning on the instrument 27
5.8.2 Connecting the communications interfaces 27
6. Starting operation 29

High-Speed Pneumatic Pressure Controller
CPC3000
Operating Instructions - CPC30004
7. Local operation 31
7.1 Setting the operating language 31
7.2 Display configuration 31
7.3 Setpoint entry 33
7.4 Operating modes 36
7.5 Data entry 39
7.6 Pressure unit, pressure mode and emulation mode 39
7.7 Bar chart 40
7.8 Setup menus 40
7.8.1 Setup display 41
7.8.2 Setup control 42
7.8.3 Setup remote 43
7.8.4 Setup info 44
7.8.5 Setup service 45
7.8.5.1 Zero (non-password protected) 45
7.8.5.2 Unlock setup for calibration and regulator adjustment 46
7.8.5.3 Change Password 47
7.8.5.4 Calibrate sensor or optional barometer 48
7.8.5.4.1 Calibration data 49
7.8.5.4.2 Edit calibration 50
7.8.5.4.3 Live calibration 51
8. Remote Operation 52
8.1 Remote setup 52
8.2 Remote setup - Ethernet 52
8.3 Remote setup - USB 53
8.4 Remote setup - IEEE-488 53
8.5 Remote command set 54
8.5.1 Mensor command set 54
8.5.2 PCS 400 commands emulated 61
8.5.3 PCS 200 commands emulated 63
8.5.4 DPI 510 commands emulated 64
8.5.5 IEEE 488.2 commands 65
8.5.6 SCPI commands 66
8.5.7 Output Formats 68
9. Trouble-shooting measures 69
9.1 Table: fault description and measures 69
10. Re-calibrating and servicing 71

High-Speed Pneumatic Pressure Controller
CPC3000
Operating Instructions - CPC3000 5
11. Removal of the system 72
12. Transport of the system 73
13. Storage of the system 74
14. Placing out of service 75
15. Appendix 76
Sales and service international 77
Measurement units 81
Conversion factors, pascal 82

High-Speed Pneumatic Pressure Controller
CPC3000
Operating Instructions - CPC30006
NOTES

High-Speed Pneumatic Pressure Controller
CPC3000
Operating Instructions - CPC3000 7
1. General information
1.1 Warranty
All products manufactured by Mensor are warranted to be free of defects in workmanship and
materials for a period of one year from the date of shipment. No other express warranty is given,
and no affirmation of Seller, by words or actions, shall constitute a warranty. SELLER DISCLAIMS
ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR
PURPOSES WHATSOEVER. If any defect in workmanship or material should develop under condi-
tions of normal use and service within the warranty period, repairs will be made at no charge to
the original purchaser, upon delivery of the product(s) to the factory, shipping charges prepaid.
If inspection by Mensor or its authorized representative reveals that the product was damaged
by accident, alteration, misuse, abuse, faulty installation or other causes beyond the control
of Mensor, this warranty does not apply. The judgment of Mensor will be final as to all matters
concerning condition of the product, the cause and nature of a defect, and the necessity or
manner of repair. Service, repairs or disassembly of the product in any manner, performed without
specific factory permission, voids this warranty.
MENSOR MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MANUAL, INCLUDING,
BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE. Mensor shall not be liable for errors contained herein or for incidental
or consequential damages in connection with the furnishing, performance, or use of this material.
1.2 Important notice
Since product improvement is a continuous process at Mensor, we reserve the right to change
specifications and other information contained in this manual without notice.
Mensor has made a concerted effort to provide complete and current information for the proper
use of the equipment. If there are questions regarding this manual or the proper use of the equip-
ment, contact either Mensor or WIKA:
Mensor
201 Barnes Drive
San Marcos, Tx 78666
Tel: [phone] or 1.800.984.4200 (USA only)
Web site: www.mensor.com
Fax: [phone]
E-mail: [e-mail]
[e-mail]
[e-mail]
WIKA Alexander Wiegand SE & Co. KG
Alexander-Wiegand-Straße 30
D-63911 Klingenberg / Germany
Tel: [phone]
Web site: www.wika.de
Fax: [phone]
E-mail: [email protected]

High-Speed Pneumatic Pressure Controller
CPC3000
Operating Instructions - CPC30008
1.3 FCC radio frequency emission notice
Warning
!
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his or her own expense.
Use shielded cables to connect external devices to this instrument to minimize
RF radiation.
1.4 European radio frequency emission notice
Warning
!
EN 55022 (or CISPR 22)
WARNING! This is a class A emission device. This equipment may cause radio
interferences in residential environments. The operator may be required to
make appropriate corrective measures.
EN 55011 (or CISPR 11)
WARNING! This is a class A emission device intended for operation in an
industrial environment. It can cause interference under certain circumstances
if operated in other environments e.g. residential or commercial areas. The
operator may have to take appropriate corrective measures.
1.5 Trademarks and copyrights
WIKA is a registered trademark of WIKA Alexander Wiegand SE & Co. KG. Mensor is a registered
trademark of Mensor.
© 2006, Mensor. All rights reserved.
Notice
iAll other brand and product names are trademarks or registered trademarks
of their respective companies.
1.6 Software license agreement
This product contains intellectual property, i.e., software programs, that are licensed for use by the
end user/customer (hereinafter “end user”).
This is not a sale of such intellectual property.
The end user shall not copy, disassemble or reverse compile the software program.
Warning
!

High-Speed Pneumatic Pressure Controller
CPC3000
Operating Instructions - CPC3000 9
Notice
iThe software programs are provided to the end user “as is” without warranty
of any kind, either expressed or implied, including, but not limited to, warran-

the quality and performance of the software program is with the end user.
WIKA, Mensor and its suppliers shall not be held to any liability for any damages suffered or
incurred by the end user (including, but not limited to, general, special, consequential or incidental
damages including damages for loss of business profits, business interruption, loss of business
information and the like), arising from or in connection with the delivery, use or performance of the
software program.
1.7 Accreditations
Mensor is registered to ISO 9001:2008. The calibration program at mensor is accredited by A2LA,
as complying with both the ISO/IEC 17025:2005 and the ANSI/NCSL Z540-1-1994 standards. All
Mensor primary standards are traceable to NIST.
1.8 Packaging for shipment
If the product must be shipped to a different location or returned to Mensor for any reason through
a common carrier it must be packaged properly to minimize the risk of damage.
The recommended method of packing is to place the instrument in a container, surrounded on all
sides with at least four inches of shock attenuation material such as styrofoam peanuts.
2. Safety notices
2.1 User responsibilities
To ensure safety, the user must make sure that:
The system is used properly (refer to "3.1 Proper use" in the section "Product description"), no
dangerous media are used and that all technical specifications are observed.
Safety mechanisms exist, which exclude any danger to persons or machinery through improper
pressurization.
The system is operated in perfect operating condition.
This operation manual is legible and accessible to the user at the system's location.
The system is operated, serviced and repaired only by staff who are authorized and qualified to
do so.
The operator receives instruction on industrial safety and environmental protection, and is
knowledgeable of the operating instructions and the safety notices contained therein.
The power cord is the disconnection device. Its outlet should be accessible and contain a
protected earth ground.

High-Speed Pneumatic Pressure Controller
CPC3000
Operating Instructions - CPC300010
2.2 General safety notices
The system should only be operated by trained personnel who are familiar
with this manual and the operation of the instrument.
A condition for trouble-free and safe operation of this system is proper
transport, proper storage, installation, assembly and proper use as well as
careful operation and maintenance.
Any operation not described in the following instructions should be
prohibited.
The system must be handled with the care required for an electronic precision

electricity and extreme temperatures). Do not insert any objects into the
instrument.
The system is powered via the power cable with a voltage that can cause
physical injury. Even after disconnecting the system from the power supply,
dangerous voltages can temporarily occur due to capacitance.
Although the contacts of the integrated relays located at the back of the
instrument are only approved for small electric currents, dangerous voltages
or currents can occur in the case of faults or failures.
Extreme care must be taken with pressure connections when using hazardous
or toxic media.
Repairs must only be performed by authorized service personnel.
Additional safety notices are found throughout this manual.
2.3 Warnings and caution notices
HIGH PRESSURE! High pressure gases are potentially hazardous. Energy
stored in these gases can be released suddenly and with extreme force. High
pressure systems should be assembled and operated only by personnel who
have been trained in proper safety practices.
POSSIBLE INJURY! The tubing, valves and other apparatus attached to the
controller must be adequate for the maximum pressure which will be applied,
otherwise physical injury to the operator or bystander is possible.
Caution: use the proper pressure medium. Use only clean, dry non-corrosive
gases. This instrument is not designed for oxygen use.
Warning
!
Warning
!
Caution
!
Warning
!
Caution
!