WIKA TR57-M User manual

DE
EN
Operating instructions
Betriebsanleitung
Model TR57-M
Pipe surface resistance thermometer
Miniature design, model TR57-M
Rohroberächen-Widerstandsthermometer
Miniaturausführung, Typ TR57-M

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WIKA operating instructions model TR57-M
DE
EN
© 03/2017 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA®is a registered trademark in various countries.
WIKA®ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
Operating instructions model TR57-M Page 3 - 26
Betriebsanleitung Typ TR57-M Seite 27 - 50
Further languages can be found at www.wika.com.

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WIKA operating instructions model TR57-M
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Contents
Contents
Declarations of conformity can be found online at www.wika.com.
1. General information 4
2. Design and function 5
3. Safety 8
4. Transport, packaging and storage 12
5. Commissioning, operation 13
6. Faults 18
7. Maintenance, cleaning and calibration 19
8. Dismounting, return and disposal 21
9. Specications 23

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4WIKA operating instructions model TR57-M
1. General information
■
The pipe surface resistance thermometers described in these
operating instructions have been manufactured using state-of-the-art
technology.
■
These operating instructions contain important information on
handling the instrument. Working safely requires that all safety
instructions and work instructions are observed.
■
Observe the relevant local accident prevention regulations and
general safety regulations for the instrument's range of use.
■
Skilled personnel must have carefully read and understood the
operating instructions prior to beginning any work.
■
Subject to technical modications.
■
Further information:
- Internet address: www.wika.de / www.wika.com
- Application consultant: Tel.: [phone]
Fax: [phone]
[email protected]
1. General information

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2. Design and function
2.1 Overview
Electrical connection (here: M12 x 1 circular connector)
Process connection
2.2 Description
The model TR57-M pipe surface resistance thermometer consists of a
temperature probe and a clamping xture (pipe adapter).
Any change in the temperature causes a change in the resistance of the
sensor in the temperature probe. This change can be measured directly
or can, optionally, be converted via a temperature transmitter into a
4 ... 20 mA signal proportional to the temperature.
The clamping xture serves to adapt the temperature probe to the
process and features a detachable connection which enables the
dismounting of the temperature probe. The entire measuring chain
(sensor, transmitter if required, connection cable) can be calibrated on
site, without having to disconnect the electrical connections.


Model TR57-M (example)
2. Design and function

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6WIKA operating instructions model TR57-M
Overviewoftheprocessconnections,clampingxturevariants
Withtransmitter
Process temperature range -20 ... +150 °C [-4 ... +302 °F]
M12x1
B
DN
B
DN
SW18
M12x1
66,5
M12x1
102,5
20
D
H
20
H
D
14212064.02
Withtransmitter
Process temperature range -20 ... +100 °C [-4 ... +212 °F], max. 150 °C [302 °F] for 30 min.
Withouttransmitter
Process temperature range -20 ... +150 °C [-4 ... +302 °F]
M12x1
B
DN
B
DN
SW18
M12x1
66,5
M12x1
102,5
20
D
H
20
H
D
14212064.02
2. Design and function

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Overview of pipe adapters with pipe diameter
Adapt-
er
desig-
nation
Pipe
outer
∅in
mm
Nominal
width of
pipe
Standard Dimensions in mm [in]
BSW D H
120 12.0 DN 10 EN 10357 series B 51 [2.01] 11 [0.43] 15.5 [0.61] 43 [1.69]
130 13.0 DN 10 EN 10357 series A 51 [2.01] 11 [0.43] 15.5 [0.61] 43 [1.69]
130 12.7 ½" DIN 11866 row C /
ASME BPE
51 [2.01] 11 [0.43] 15.5 [0.61] 43 [1.69]
135 13.5 DN 8 DIN 11866 row B
(ISO 1127)
51 [2.01] 11 [0.43] 15.5 [0.61] 43 [1.69]
172 17.2 DN 10 DIN 11866 row B
(ISO 1127)
51 [2.01] 11 [0.43] 15.5 [0.61] 43 [1.69]
180 18.0 DN 15 EN 10357 series B 51 [2.01] 11 [0.43] 15.5 [0.61] 43 [1.69]
190 19.0 DN 15 EN 10357 series A 51 [2.01] 11 [0.43] 15.5 [0.61] 43 [1.69]
190 19.0 ¾" DIN 11866 row C /
ASME BPE
51 [2.01] 11 [0.43] 15.5 [0.61] 43 [1.69]
213 21.3 DN 15 DIN 11866 row B
(ISO 1127)
64 [2.52] 11 [0.43] 15.5 [0.61] 55 [2.17]
230 23.0 DN 20 EN 10357 series A 64 [2.52] 11 [0.43] 15.5 [0.61] 55 [2.17]
254 25.4 1" DIN 11866 row C /
ASME BPE
64 [2.52] 11 [0.43] 15.5 [0.61] 55 [2.17]
269 26.9 DN 20 DIN 11866 row B
(ISO 1127)
64 [2.52] 11 [0.43] 15.5 [0.61] 55 [2.17]
280 28.0 DN 25 EN 10357 series B 64 [2.52] 11 [0.43] 15.5 [0.61] 55 [2.17]
290 29.0 DN 25 EN 10357 series A 64 [2.52] 11 [0.43] 15.5 [0.61] 55 [2.17]
337 33.7 DN 25 DIN 11866 row B
(ISO 1127)
64 [2.52] 11 [0.43] 15.5 [0.61] 55 [2.17]
337 34.0 DN 32 EN 10357 series B 64 [2.52] 11 [0.43] 18.5 [0.73] 81 [3.19]
350 35.0 DN 32 EN 10357 series A 64 [2.52] 11 [0.43] 18.5 [0.73] 81 [3.19]
381 38.1 1 ½" DIN 11866 row C /
ASME BPE
92 [3.62] 14 [0.55] 18.5 [0.73] 81 [3.19]
400 40.0 DN 40 EN 10357 series B 92 [3.62] 14 [0.55] 18.5 [0.73] 81 [3.19]
410 41.0 DN 40 EN 10357 series A 92 [3.62] 14 [0.55] 18.5 [0.73] 81 [3.19]
424 42.4 DN 32 DIN 11866 row B
(ISO 1127)
92 [3.62] 14 [0.55] 18.5 [0.73] 81 [3.19]
483 48.3 DN 40 DIN 11866 row B
(ISO 1127)
92 [3.62] 14 [0.55] 18.5 [0.73] 81 [3.19]
508 50.8 2" DIN 11866 row C /
ASME BPE
92 [3.62] 14 [0.55] 18.5 [0.73] 81 [3.19]
520 52.0 DN 50 EN 10357 series B 92 [3.62] 14 [0.55] 18.5 [0.73] 81 [3.19]
2. Design and function

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2. Design and function / 3. Safety
Adapt-
er
desig-
nation
Pipe
outer
∅in
mm
Nominal
width of
pipe
Standard Dimensions in mm [in]
BSW D H
530 53.0 DN 50 EN 10357 series A 92 [3.62] 14 [0.55] 18.5 [0.73] 81 [3.19]
603 60.3 DN 50 DIN 11866 row B
(ISO 1127)
133 [5.24] 14 [0.55] 21.5 [0.85] 125 [4.92]
635 63.5 2 ½" DIN 11866 row C /
ASME BPE
133 [5.24] 14 [0.55] 21.5 [0.85] 125 [4.92]
700 70.0 DN 65 EN 10357 series A 133 [5.24] 14 [0.55] 21.5 [0.85] 125 [4.92]
761 76.1 DN 65 DIN 11866 row B
(ISO 1127)
133 [5.24] 14 [0.55] 21.5 [0.85] 125 [4.92]
761 76.2 3" DIN 11866 row C /
ASME BPE
133 [5.24] 14 [0.55] 21.5 [0.85] 125 [4.92]
850 85.0 DN 80 EN 10357 series A 133 [5.24] 14 [0.55] 21.5 [0.85] 125 [4.92]
889 88.9 DN 80 DIN 11866 row B
(ISO 1127)
133 [5.24] 14 [0.55] 21.5 [0.85] 125 [4.92]
Legend:
D = Clamp width in mm, ±0.5 mm unassembled
H = Clamp height without cover component in mm, ±1 mm unassembled
2.3 Scope of delivery
Cross-check scope of delivery with delivery note.
3. Safety
3.1 Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result
in serious injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result
in light injuries or damage to equipment or the environment,
if not avoided.

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DANGER!
... identifies hazards caused by electrical power. Should the
safety instructions not be observed, there is a risk of serious
or fatal injury.
WARNING!
... indicates a potentially dangerous situation that can result
in burns, caused by hot surfaces or liquids, if not avoided.
Information
... points out useful tips, recommendations and information
for efficient and trouble-free operation.
3.2 Intendeduse
The model TR57-M resistance thermometer has been specically
designed for the measurement of temperatures on pipes, in the range of
-20 … +150 °C [-4 ... +302 °F].
Neither repairs nor structural modications are permitted, and any would
void the guarantee and the respective certication. The manufacturer
shall not be responsible for constructional modications after delivery of
the instruments.
The instrument has been designed and built solely for the intended use
described here, and may only be used accordingly.
The technical specications contained in these operating instructions
must be observed. Improper handling or operation of the instrument
outside of its technical specications requires the instrument to be taken
out of service immediately and inspected by an authorised WIKA service
engineer.
The manufacturer shall not be liable for claims of any type based on
operation contrary to the intended use.
3. Safety

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10 WIKA operating instructions model TR57-M
3.3 Responsibility of the operator
The instrument is used in the industrial sector. The operator is therefore
responsible for legal obligations regarding safety at work.
The safety instructions within these operating instructions, as well as the
safety, accident prevention and environmental protection regulations for
the application area must be maintained.
The operator is obliged to maintain the product label in a legible
condition.
3.4 Personnelqualication
WARNING!
Risk of injury should qualification be insufficient
Improper handling can result in considerable injury and
damage to equipment.
▶
The activities described in these operating instructions
may only be carried out by skilled electrical personnel
who have the qualifications described below.
Skilled electrical personnel
Skilled electrical personnel are understood to be personnel who,
based on their technical training, know-how and experience as well
as their knowledge of country-specic regulations, current standards
and directives, are capable of carrying out work on electrical systems
and independently recognising and avoiding potential hazards.The
skilled electrical personnel have been specically trained for the work
environment they are working in and know the relevant standards and
regulations.The skilled electrical personnel must comply with current
legal accident prevention regulations.
Operating personnel
The personnel trained by the operator are understood to be personnel
who, based on their education, knowledge and experience, are capable
of carrying out the work described and independently recognising
potential hazards.
3. Safety

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3.5 Labelling, safety marks
Product label (example)
Product label for measuring insert
Model
Serial number
Electrical connection
Date of manufacture (year-month)
Information on version (measuring element, output signal, measuring range...)
■
With transmitter and 4 … 20 mA output signal
■
With direct sensor output with Pt100
Before mounting and commissioning the instrument,
ensure you read the operating instructions!
TR57-M
SN: 1707-91244
1x Pt100 / A / 3 (F) IEC 60751
Replaceable measuring insert
TR57-M
SN: 1707-91244
Clamp-on adapter 130-00 max. 1.0 Nm
Process temperature -20 ... +150 °C
Process diameter 13.0 mmm (DN 10) or 12.7 mm (1/2”)
WIKA Alexander Wiegand SE & Co. KG D-63911 Klingenberg Made in Germany 2017-02
 



TR57-M
SN: 1707-91244
1x Pt100 / A / 3 (F) IEC 60751
Replaceable measuring insert
TR57-M
SN: 1707-91244
Clamp-on adapter 130-00 max. 1.0 Nm
Process temperature -20 ... +150 °C
Process diameter 13.0 mmm (DN 10) or 12.7 mm (1/2”)
WIKA Alexander Wiegand SE & Co. KG D-63911 Klingenberg Made in Germany 2017-02


3. Safety

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12 WIKA operating instructions model TR57-M
4. Transport, packaging and storage
4.1 Transport
Check the instrument for any damage that may have been caused by
transport. Obvious damage must be reported immediately.
CAUTION!
Damage through improper transport
With improper transport, a high level of damage to property
can occur.
▶
When unloading packed goods upon delivery as well as
during internal transport, proceed carefully and observe
the symbols on the packaging.
▶
With internal transport, observe the instructions in chapter
4.2 “Packaging and storage”.
If the instrument is transported from a cold into a warm environment, the
formation of condensation may result in instrument malfunction. Before
putting it back into operation, wait for the instrument temperature and the
room temperature to equalise.
4.2 Packaging and storage
Do not remove packaging until just before mounting.
Permissible conditions at the place of storage:
Storage temperature: -20 ... +60 °C [-40 ... +185 °F]
Humidity: 70 % r. h.
Avoid exposure to the following factors:
■
Direct sunlight or proximity to hot objects
■
Mechanical vibration, mechanical shock (putting it down hard)
■
Soot, vapour, dust and corrosive gases
Store the instrument in its original packaging in a location that fulls the
conditions listed above. If the original packaging is not available, pack
and store the instrument as described below:
1. Place the instrument, along with shock-absorbent material, in the
packaging.
2. If stored for a prolonged period of time (more than 30 days), place a
bag containing a desiccant inside the packaging.
4. Transport, packaging and storage

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5. Commissioning, operation
Maximum permissible temperatures:
■
At the case with transmitter: 60 °C [140 °F]
■
At the case without transmitter: max. 85 °C [185 °F]
■
Process temperature
Without transmitter: -20 ... +150 °C [-4 ... +302 °F]
With transmitter: -20 ... +100 °C [-4 ... +212 °F]
short time 150 °C [302 °F] < 30 min
Special version with transmitter:
-20 ... +150 °C [-4 ... +302 °F]
5.1 Mounting
The model TR57-M pipe surface resistance thermometer consists of
a temperature probe (measuring insert) and a clamping xture (pipe
adapter).The pipe adapter is available in four sizes and is adapted to the
process-side pipe diameter (DN 10 ... DN 80) via a temperature-resistant
silicon lining.
The pipe diameter should only deviate from the nominal diameter of the
silicon lining by a maximum of ±1 %.
Before mounting the adapter, clean the pipe from the outside.There must
be no chips or the like between the probe and the pipe, since, otherwise,
the contact surface of the probe will not lie at and thus the accuracy will
be reduced.
When using thermal compound, make sure that it remains permanently
paste-like and does not become cured.
Mount at least 15 cm away from any pipe elbows, pipe reductions
and radial weld seams.With axially welded pipes, the probe must not
be placed on the weld seam. Also, maintain a minimum clearance of
15 cm from other tted sensors in contact with the media. Fit the rear
pipe bracket of the probe case facing outwards in order to eliminate a
measuring error through the the ow characteristics or through bubble
formation. With pipes that are not lled completely, mount the probe in
the area wetted by liquid.
5. Commissioning, operation

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14 WIKA operating instructions model TR57-M
Do not cause any uneven loading by hanging heavy items on or through
connection cables strained tightly. It must be ensured that the probe
pad is mounted with at contact. Tighten the cap nuts of the two adapter
components with the maximum permissible torque, so that the silicon
lining is not deformed and the piping is not aected negatively. Take care
that the cap nuts are evenly tightened with respect to each other.
Ideal mounting position, since no air bubbles, deposits and increased
warming of the pipes falsify the measuring results.
Risky mounting position, since the increased heating of the pipe can
lead to a falsication of the measuring result.
Ideal mounting position, so long as no air bubble formation occurs.
Risky mounting position, since the increased heating of the pipe
and the connection ange can lead to a falsication of the measuring
result.
min.150
min.150
min.150
F


 
5. Commissioning, operation

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Ground the case against electromagnetic elds and electrostatic charge.
It is not necessary to connect it separately to the equipotential bonding
system, provided that it has a xed and secure metallic contact to the
pipes, and that these are connected to the equipotential bonding system.
When there is a non-metallic contact with the piping, the instrument must
be provided with equipotential bonding.
5.1.1 Tightening torque for the M12 mating connector or the M12
adapter
Select a tightening torque of 0.6 Nm.
5.1.2 Tightening torque for union nut of pipe adapter
Select a tightening torque of 0.5 ... 1.0 Nm.
5.2 Electrical connection
Depending on the type of application, the electrical connection must be
protected from mechanical damage.The electrical connection is made
via an M12 x 1 circular connector (4-pin).
■
Output signal Pt100
5. Commissioning, operation

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16 WIKA operating instructions model TR57-M
■
Output signal 4 ... 20 mA
Pin Signal Description
1L+ 10 ... 30 V
2L- 0 V
3L- 0 V
4C do not use
DANGER!
Danger to life caused by electric current
Upon contact with live parts, there is a direct danger to life.
▶
The instrument may only be installed and mounted by
skilled personnel.
▶
Operation using a defective power supply unit (e.g. short
circuit from the mains voltage to the output voltage) can
result in life-threatening voltages at the instrument!
▶
Carry out mounting work only with power disconnected.
This is protection class 3 equipment for connection at low voltages,
which are separated from the power supply or voltages of greater than
AC 50 V or DC 120 V. Preferably, a connection to an SELV or PELV circuit
is recommended; alternatively protective measures from HD 60346-4-41
(DIN VDE 0100-410).
5. Commissioning, operation

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Alternatively for North America
The connection can be made in line with “Class 2 Circuits” or “Class 2
Power Units” in accordance with CEC (Canadian Electrical Code) or
NEC (National Electrical Code).
Load diagram
The permissible load RAdepends on the loop supply voltage.
RA ≤ (UB- 10 V) / 23 mA with RA in Ω and UBin V
5.3 Behaviour of the electrical output signal
■
Internalinstrumenterror
If an internal instrument error occurs, the error signalling drives
upscale to approx. 22 mA.
■
Medium temperature outside the span
If the medium temperature exceeds that congured within the
transmitter, the transmitter will operate in a linear fashion within the
following limits: 3.7 mA (MRS); 22 mA (MRE).
870
609
Load RA in Ω
Voltage UBin V
0 10 24 30
5. Commissioning, operation

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18 WIKA operating instructions model TR57-M
6. Faults
CAUTION!
Physical injuries and damage to property and the
environment
If faults cannot be eliminated by means of the listed
measures, the instrument must be taken out of operation
immediately.
▶
Ensure that there is no longer any signal present and
protect against being put into operation accidentally.
▶
Contact the manufacturer.
▶
If a return is needed, please follow the instructions given
in chapter 8.2 “Return”.
WARNING!
Physical injuries and damage to property and the
environment caused by hazardous media
Upon contact with hazardous media (e.g. oxygen, acetylene,
flammable or toxic substances), harmful media (e.g.
corrosive, toxic, carcinogenic, radioactive), and also with
refrigeration plants and compressors, there is a danger
of physical injuries and damage to property and the
environment.
Should a failure occur, aggressive media with extremely high
temperature and under high pressure or vacuum may be
present at the instrument.
▶
For these media, in addition to all standard regulations,
the appropriate existing codes or regulations must also
be followed.
For contact details see chapter 1 “General information” or the
back page of the operating instructions.
Faults Causes Measures
No signal/cable
break
Mechanical load too high or
overtemperature
Replace the probe with a suitable
version
Erroneous measured
values
Sensor drift caused by
overtemperature
Replace the probe with a suitable
version
6. Faults

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Faults Causes Measures
Erroneous measured
values (too low)
Entry of moisture into cable Use the appropriate IP protection
Erroneous measured
values and response
times too long
Wrong mounting geometry or
heat dissipation too high
The temperature-sensitive
area of the sensor must be in
direct contact with the pipe, and
surface measurements must be
ungrounded
Display of measured
value jumps
Cable break in connection cable
or loose contact caused by
mechanical overload
Replace the probe or use thicker
conductor cross-section
Signal interference Stray currents caused by electric
elds or earth circuits
Use of shielded connection
leads, increase in the distance to
motors and power lines
Earth circuits Elimination of potentials, use of
galvanically isolated barriers or
transmitters
7. Maintenance, cleaning and calibration
For contact details see chapter 1 “General information” or the
back page of the operating instructions.
7.1 Maintenance
The resistance thermometers described here require absolutely no
maintenance and contain no components which could be repaired or
replaced.
Repairs must only be carried out by the manufacturer.
6. Faults / 7. Maintenance, cleaning and calibration

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20 WIKA operating instructions model TR57-M
7.2 Cleaning
CAUTION!
Physical injuries and damage to property and the
environment
Improper cleaning may lead to physical injuries and damage
to property and the environment. Residual media in the
dismounted instrument can result in a risk to persons, the
environment and equipment.
▶
Carry out the cleaning process as described below.
▶
Prior to cleaning, properly disconnect the instrument.
▶
Use the required protective equipment (depending on the application;
the thermometer itself is basically not dangerous).
▶
Clean the instrument with a moist cloth. Electrical connections must
not come into contact with moisture!
▶
Beware of material resistance with cleaning agents.
CAUTION!
Damage to the instrument
Improper cleaning may lead to damage to the instrument!
▶
Do not use any aggressive cleaning agents.
▶
Do not use any pointed and hard objects for cleaning.
▶
Wash or clean the dismounted instrument, in order to protect persons
and the environment from exposure to residual media.
7.3 Calibration, recalibration
It is recommended that the measuring insert is recalibrated at regular
intervals of approx. 24 months.This period can reduce, depending
on the particular application. The calibration can be carried out by the
manufacturer, as well as on site by qualied skilled personnel with
calibration instruments.
In line with the intended use of a pipe-mounted probe, the testing should
be carried out on controlled, heated reference surface (dry calibration).
7. Maintenance, cleaning and calibration