Wilo CronoLine IL Series User manual

Wilo-CronoLine-IL
Wilo-CronoBloc-BL
(mit Kartuschen-Gleitringdichtung/with cartridge mechanical seal/avec garniture
mécanique à cartouche/met mechanische asafdichting met cartridge)
Pioneering for You
2 157 073-Ed.01 / 2016-08-Wilo
de Einbau- und Betriebsanleitung
en Installation and operating instructions
fr Notice de montage et de mise en service
nl Inbouw- en bedieningsvoorschriften

Demontage der Gleitringdichtung / Unmounting the mechanical seal /
Démontage de la garniture mécanique / Demontage van de mechani-
sche afdichting
Fig. 1 Fig. 2
2
1
1
1
Fig. 3 Fig. 4
50°
Fig. 5 Fig. 6
4
4
1
2
3

Fig. 7 Fig. 8
2
1
3
Fig. 9 Fig. 10
3
2
1
Fig. 11

Montage der Gleitringdichtung / Mounting the mechanical seal /
Montage de la garniture mécanique / Montage van de mechanische
afdichting
Fig. 12 Fig. 13
1
Fig. 14 Fig. 15
1
23
Fig. 16 Fig. 17

Fig. 18 Fig. 19
1
2
1
Fig. 20 Fig. 21
Fig. 22 Fig. 23
1
1
2

Motorwechsel / Exchange of Motor / Remplacement du moteur /
Vervanging van de motor
Fig. 24 Fig. 25
1
8x
Fig. 26 Fig. 27
Fig. 28

Fig. 29: IL Back Pull-Out
1
2
5
1.3
1.1
1.2 1.4
1.14
1.31
1.32 1.11 1.12 1.15 1.33
3
1.5
1.113.23.1 1.14
1.15
1.12
1.13
1.16
1.14
1.11
1.11
1.12
1.14
1.15 1.43 1.41 1.421.15 1.12 1.14 1.21
4
6
Fig. 30: BL Back Pull-Out
1
2
5
1.3
1.1
1.2 1.4
1.11 1.14
1.31
1.32 1.11 1.12 1.15
1.33
3.3 3.2 3.1 1.14
3
1.15
1.12
1.13
1.16
1.5
1.14
1.11
1.11
1.12
1.14
1.15 1.43 1.41 1.42
1.15 1.12 1.14 1.21
4
6

Fig. 31: IL 250
1.2
7
4
3
1.14
3.1
5
2
6
7
1.11
1.4
1.12
1.14
1.41
1.3
1.11
1.12
1.14
1.33
1.32
1.34
1.13
1.12
1.11
1.14
1.1

English
1 General information ............................................................................................................................31
2 Safety ....................................................................................................................................................31
2.1 Symbols and signal words in the operating instructions ................................................................................31
2.2 Personnel qualifications ......................................................................................................................................32
2.3 Danger in the event of non-observance of the safety instructions ..............................................................32
2.4 Safety consciousness on the job ........................................................................................................................32
2.5 Safety instructions for the operator .................................................................................................................32
2.6 Safety instructions for installation and maintenance work ...........................................................................33
2.7 Unauthorised modification and manufacture of spare parts ..........................................................................33
2.8 Improper use ........................................................................................................................................................33
3 Transport and interim storage ...........................................................................................................33
3.1 Shipping ................................................................................................................................................................33
3.2 Transport for installation/dismantling purposes .............................................................................................33
4 Intended use .........................................................................................................................................35
5 Product information ............................................................................................................................35
5.1 Type key ................................................................................................................................................................35
5.2 Technical data ......................................................................................................................................................36
5.3 Scope of delivery .................................................................................................................................................37
5.4 Accessories ...........................................................................................................................................................37
6 Description and function ....................................................................................................................37
6.1 Description of the product .................................................................................................................................37
6.2 Anticipated noise levels ......................................................................................................................................38
6.3 Permissible forces and torques on the pump flanges (only BL pumps) .........................................................39
7 Installation and electrical connection ...............................................................................................40
7.1 Installation ............................................................................................................................................................40
7.2 Electrical connection ...........................................................................................................................................44
7.3 Anti-condensation heater connection ..............................................................................................................46
8 Commissioning .....................................................................................................................................46
8.1 Initial commissioning ...........................................................................................................................................47
8.2 Operation ..............................................................................................................................................................48
9 Maintenance .........................................................................................................................................49
9.1 Air supply ..............................................................................................................................................................50
9.2 Maintenance tasks ...............................................................................................................................................50
10 Faults, causes and remedies ...............................................................................................................55
11 Spare parts ...........................................................................................................................................56
12 Disposal .................................................................................................................................................57

English
Installation and operating instructions Wilo-CronoLine-IL/CronoBloc-BL (with cartridge mechanical seal) 31
Installation and operating instructions
1 General information
About this document The language of the original operating instructions is German. All
other languages of these instructions are translations of the original
operating instructions.
These installation and operating instructions are an integral part of
the product. They must be kept readily available at the place where
the product is installed. Strict adherence to these instructions is a
precondition for the proper use and correct operation of the product.
These installation and operating instructions correspond to the rele-
vant version of the product and the underlying safety standards valid
at the time of going to print.
EC declaration of conformity:
A copy of the EC declaration of conformity is a component of these
operating instructions.
If a technical modification is made on the designs named there with-
out our agreement or the declarations made in the installation and
operating instructions on product/personnel safety are not observed,
this declaration loses its validity.
2 Safety These operating instructions contain basic information which must
be adhered to during installation, operation and maintenance. For this
reason, these operating instructions must, without fail, be read by the
service technician and the responsible specialist/operator before
installation and commissioning.
It is not only the general safety instructions listed under the main
point “safety” that must be adhered to but also the special safety
instructions with danger symbols included under the following main
points.
2.1 Symbols and signal words in the
operating instructions
Symbols General danger symbol
Danger due to electrical voltage
NOTE
Signal words DANGER!
Acutely dangerous situation.
Non-observance results in death or the most serious of injuries.
WARNING!
The user can suffer (serious) injuries. ‘Warning’ implies that (seri-
ous) injury to persons is probable if this information is disregarded.
CAUTION!
There is a risk of damaging the product/unit. ‘Caution’ implies that
damage to the product is likely if this information is disregarded.
NOTE:
Useful information on handling the product. It draws attention to
possible problems.