WoodFast M320 User manual

Instruction
Manual
IMPORTANT
For your safety, read
instructions carefully
before assembling or
using this product.
Save this manual for
future reference. Original Instruction
V.1-201507
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WOODWORKING¬EQUIPMENT
WOOD LATHE
M320

INDEX
1 GENERAL INFORMATION
1.1 FOREWORD
1.2 MACHINE IDENTIFICATION
1.3 CUSTOMER SERVICE RECOMMENDATIONS
2 SAFETY PRECAUTIONS
2.1 SAFETY REGULATIONS
2.2 RESIDUAL RISKS
2.3 SAFETY AND INFORMATION SIGNALS
3 SPECIFICATIONS
3.1 MAIN COMPONENTS
3.2 TECHNICAL SPECIFICATION
3.3 ELECTRICAL CONNECTION
3.4 NOISE LEVEL
4 INSTALLATION
4.1 INSTALL TOOL REST AND BASE ON LATHE BED
4.2 SPINDLE LOCK
4.3 ATTACHING SPUR CENTER ON THE HEADSTOCK
4.4 KNOCKOUT BAR
4.5 ATTACHING LIVE CENTER ON THE TAILSTOCK
4.6 INSTALL THE FACEPLATE TO THE HEADSTOCK
4.7 INSTALL TOOL HOLDER ON THE LATHE BED
4.8 SECURE LATHE TO A SOLID WORK SURFACE
5 ADJUSTMENTS AND OPERATIONS
5.1 ADJUSTING THE TOOL REST
5.2 ADJUSTING TAILSTOCK
5.3 CHANGING SPINDLE SPEEDS
6 MAINTENANCE
7 TROUBLE SHOOTING
8 DIAGRAMS AND COMPONENTS
-2-

1. GENERAL INFORMATION
1.1 FOREWORD
Some information and illustrations in this manual may difer from the machine in your possession, since all the configurations inherent
in the machine complete with all the optionals are described and illustrated. Therefore, refer only to that information strictly connected
with the machine configuration you have purchased.
With this manual we would like to provide the necessary information for maintenance and proper use of the machine. The distribution
network is at your service for any technical problem, spare parts or any new requirement you may have for the development of your
activity.
This manual must be read and understood before operating the machine. This will provde a better working knowledge of
the machine, for increased safety and to obtain the best results.
To facilitate its reading, the manual has been divided into sections pointing out the most important operations. For a
quick research of the topics, it is recommended to consult the index. To better stress the importance of some basic
passages, they have been marked by some preceding symbols:
1.2 MACHINE IDENTIFICATION
There is a identification plate fixed to the machine, containing the manufacturer's data, year of construction, serial
number and technical specifications.
1.3 CUSTOMER SERVICE RECOMMENDATIONS
Apply the machine to skilled and authorized technical staff to carry out any operation dealing with parts disassembly.
Keep to the instructions contained in this manual for the correct use of the machine.
Only skilled and authorized staff shall use and service the machine after reading this manual.
Respect the accident prevention regulations and the general safety and industrial medicine rules.
Indicates imminent risks which may cause serious injury to the operator or other persons. Be
careful and scrupulously follow the instructions.
A statement advising of the need to take care lest serious consequences result in harm to
material items such as the asset or the product.
CAUTION
WARNING
CAUTION
-3-

2. SAFETY PRECAUTIONS
2.1 SAFETY REGULATIONS
Read carefully the operation and maintenance manual before starting, using, servicing and
carrying out any other operation on the machine.
The manufacturer disclaims all responsibilities for damages to persons or things, which might be caused by any failure
to comply with the safety regulations.
- The machine operator shall have all necessary prerequisites in oder to operate a complex machiery.
- It is prohibited to use the machine when under the influence of alcohol, drugs or medication.
- All the operators must be suitably trained for use, adjustment and operation of the machine.
- The operators must carefully read the manual paying particular attention to the warning and safety notes. Furthermore,
they must be informed on the dangers associated with use of the machine and the precautions to be taken, and must
be instructed to periodically inspect the guards and safety devices.
- Before carrying out adjustment, repair or cleaning work, disconnect the machine from the electric power by setting the
main switch to stop.
- After an initial bedding-in period or many hours of operation, the driving belts may slacken; this causes an increase in
the tool stopping time (the stopping time must be less than 10 seconds). Immediately tighten them.
- The working area around the machine must be kept always clean and clear, in order to have an immediate and easy
access to the switchboard.
- Never insert materials which are different from those which are prescribed for the machine utilization. The material to
be machined must not contain any metal parts.
- Never machine pieces which may be too small or too wide ithrespect to the machine capacity.
- Do not work wood which has evident defects (cracks, knots, metal parts, etc.)
- Never place hands among the moving parts and/or materials.
- Keep hands clear from the tool; feed the piece with the aid of a pusher.
- Keep the tools tidy and far away from those not authorized persons.
- Never employ cracked nor uckled, neither not correctlyreground tools.
- Never use the tools beyond the speed limit recommended bythe producers.
- Carefully clean the rest surfaces of tools and make surethat they find perfectly horizontally positioned, and with no
dents at all.
- Always wear gauntlets when handling the tools.
- Mount the tools in the right machining direction.
- Never start the machine before having correctly installed all the protections.
- Connect the dust suction hoods to an adequate suction system; suction must always be activated when the machine is
switched on.
- Never open doors or protections when the machine or the system is operating.
- Many unpleasant experiences have shown that anybody may wear objects which could cause serious accidents.
Therefore, before starting working, take any bracelet, watch or ring off.
- Button the working garment sleeve well around the wrists.
- Take any garment off which, by hanging out, may get tangled in the MOVING UNITS.
- Always wear strong working footwear, as prescribed by the accident-prevention regulations of all countries.
- Use protection glasses. Use appropriate hearing protection systems (headsets, earplugs, etc.) and dust protection
masks.
- Never let unauthorized people repair, service or operate the machine.
- The manufacturer is not responsible for any damage deriving from arbitrary modifications made to the machine.
- Any transport, assembly and dismantling is to be made only by trained staff, who shall have specific skill for the
specified operation.
- The operator must never leave the machine unattended during operation.
- During any working cycle break, switch the machine off.
- In case of long working cycle breaks, disconnect the general power supply.
WARNING
-4-

2.2 RESIDUAL RISKS
Despite observance of all the safety regulations, and use according to the rules described in this manual, residual risks
may still be present, among which the most recurring are:
- contact with tool
- contact with moving parts (belts, pulleys, etc..)
- recoil of the piece or part of it
- accidents due to wood splinters or fragments
- tool insert ejection
- electrocution from contact with live parts
- danger due to incorrect tool installation
- inverse tool rotation due to incorrect electrical connection
- danger due to dust inhalation in case of working without vacuum cleaner.
Bear in mind that the use of any machine tool carries risks.
Use the appropriate care and concentration for any type of machining (also the most simple).
The highest safety is in your hands.
2.3 SAFETY AND INFORMATION SIGNALS
This signals may be applied on the machine; in some cases they indicate possible danger conditions, in others they
serve as indication.
Always take the utmost care.
SAFETY SIGNALS:
Risk of eye injury. Wear eye protection.
Wear hearing protection systems.
Danger of electric shock. Do not access the area when the machine is powered.
Carefully read and understand the manual before using the machine.
INFORMATION SIGNALS:
Indicate the technical characteristics, direction of rotation and inclination, block and release, etc.
Carefully following the directions to simply the use and adjustment of the machine.
The signals are graphically described and do not require further explanation.
-5-

3. SPECIFICATIONS
3.1 MAIN COMPONENTS
3.2 TECHNICAL SPECIFICATION
-6-
1
2 3 4 56 7 89
10
11 12
13 14
Rated voltage
Rated current
Motor power input
Swing over bed diameter
Distance between center
Spindle speed
Spindle taper
Sleeve adjustment
Indexing position
230V/50HZ
6A
750W
318mm
508mm
250-750/550-1650/1300-3850rpm
MT33X3.5
63mm
24
1-Tailstock locking lever
2-Tailstock handwheel
3-Tail stock
4-Locking handle
5-Live center
6-Spindle wheel
7-Headstock
8-Face plate
9-Spindle's top
10-Tool rest base
11-Tool rest
12-Lathe bed
13-Lock lever
14-Electrical box

To avoid electrocution or fire, any maintenance or repair to electrical system should be done only by qualified electricians
using genuine replacement parts.
WARNING
3.3 ELECTRICAL CONNECTION
- Electrical installation should be carried out by competent, qualified personnel.
- The mains connection should be made using the terminal box.
- Replacement of the power supply cable should only be done by a qualified electrician.
3.4 NOISE LEVEL
No load Load
Sound Pressure Level < 80dB(A) < 90dB(A)
Sound Power Level < 90dB(A) < 100dB(A)
The noise levels measured are emission levels and not necessarily the safe working level. Although there is a
correlation between the emission levels and the exposure levels, this cannot be used reliably to determine whether or
not further precautions are required. The factors which affect the actual level of operator exposure include the duration
of exposure, the ambient characteristics and other sources of emission, for example, the number of machines and
other adjacent machining. The permitted exposure values may also vary from country to country. Nevertheless, this
information allows the user of the machine to better evaluate the dangers and risks.
Other factors which reduce exposure to noise are:
- correct tool choice
- tool and machine maintenance
- use of hearing protection systems (e.g. headsets, earplugs,...)
WARNING Please use the hearing protection systems if the above mentioned noise levels
exceed 95dB(A).
-7-
POWER CABLE MOTOR CABLE
YELLOW
GREEN
WIRE CAP YELLOW
GREEN
WHITE
BLACK
BLOWN
M+ X3
MOTOR
M- X4
BLUE
BLOWN
BLUE
OUT
IN
CN8 CN9 CN3 CN7
ROTATION
CONTROL
CABLE
DIGITAL
READOUT
CABLE
SESOR
CABLE
POTENTIONMETER
CABLE

-8-
4.1 INSTALL TOOL REST AND BASE ON
LATHE BED
WARNING
The machine must not be plugged in and the power switch must be in the OFF position untill installation is complete.
4. INSTALLATION
- Remove the tailstock assembly by releasing the locking
handle and sliding the assembly off the end of the lathe
bed.
- Slide the tool rest base onto the lathe bed and reinstll
the tailstock assembly.
- Loosen locking arm and insert tool rest into tool rest
base, adjust height up or down and tighten locking arm.
Fig.4.1
4.2 SPINDLE LOCK
Disengage spindle lock before turning the machine on.
Fig.4.2
4.3 ATTACHING SPUR CENTER ON THE
HEADSTOCK
- Insert spur center, with a No.2 Morse Taper shank, into
the headstock spindle.
Fig.4.3
TOOL SLIDE BEARING REST LOCK BUTTON
SPINDLE STOP PIN
SPINDLE SPINDLE’S TOP

-9-
4.4 KNOCKOUT BAR
- The knockout bar is used to remove the spur center
from the headstock spindle. Insert knockout bar into hole
at opposite side from spur center.
Fig.4.4
4.5 ATTACHING LIVE CENTER ON THE
TAILSTOCK
- Insert the live center, with a No.2 Morse Taper shank
into the tailstock spindle.
TAILSTOCK HAND WHEEL
TAILSTOCK SPINDLE
TAILSTOCK’S TOP
Fig.4.5
- To remove live center from the tailstock spindle, loosen
locking arm and rotate the hand wheel counterclockwise
to retract spindle into the body of the tailstock. The live
center will be pushed out of the spindle.
4.6 INSTALL THE FACEPLATE TO THE
HEADSTOCK
- Thread the faceplate clockwhise onto the headstock
spindle. Next, tighten faceplate with supplied wrench.
4.7 INSTALL TOOL HOLDER ON THE LATHE
BED
- Located the tool holder from the carton, and install it
onto the lathe bed with two pan head screws.
TOOL HOLDER
PAN HEAD SCREW
Fig.4.7
TOP BAR
Fig.4.6

5.3 CHANGING SPINDLE SPEEDS
- The lathe features a six step motor and spindle pulleys
to provide different spindle speeds. Open access cover to
change spindle speeds.
- With access cover open, loosen locking arm. Raise lever
to release tension on motor pulley and tighten locking
arm. Check speed and belt position chart inside access
cover to determine spindle speed required.
- Move drive belt to desired puley combination. Loosen
locking arm, lower lever, and the motor will provide proper
tension on the drive belt. Tighten locking arm and close
access cover.
BELT COVER
LOCK BUTTON
Fig.5.3
-10-
4.8 SECURE LATHE TO A SOLID WORK
SURFACE
- The lathe must be attached to a solid work surface or
stand. Four mounting holes are easily accessible at the
base of the lathe.
Fig.4.8
MOUNTING HOLES
5. ADJUSTMENTS AND OPERATIONS
5.1 ADJUSTING THE TOOL REST
- The tool rest base can be easily moved along the
lathe bed. Loosen locking lever counter clockwise, slide
tool rest base to new position, and tighten locking lever
clockwise.
- NOTE: Position the tool rest as close to the work piece
as possible. It should be 1/8” above the centerline of the
workpiece.
- To adjust clamping action of the tool rest base,
remove base and adjust nut clockwise to tighten and
counterclockwise to loosen.
Fig.5.1
5.2 ADJUSTING TAILSTOCK
- Loosen locking lever to move the tailstock along the
lathe bed to desired position. Tighten lever.
- To adjust clamping action of the tailstock, remove it
from lathe bed and adjust nut clockwise to tighten and
counterclockwise to loosen.
- To adjust tailstock arm in or out, loosen locking arm and
turn handwheel. When the tailstock arm is in a desired
position, tighten locking arm.
TAILSTOCK HAND WHEEL
LOCK BUTTON
LOCK HANDLE
Fig.5.2
TOOL SLIDE BEARING
REST
LOCK BUTTON
LOCK HANDLE

-11-
6. MAINTENANCE
CAUTION!
BEFORE CLEANING OR CARRYING OUT MAINTENANCE WORK, DISCONNECT THE MACHINE
FROM THE POWER SOURCE (WALL SOCKET). NEVER USE WATER OR OTHER LIQUIDS TO
CLEAN THE MACHINE. USE A BRUSH. REGULAR MAINTENANCE OF THE MACHINE WILL
PREVENT UNNECESSARY PROBLEMS.
- Keep the lathe bed casting clean and lubricated.
- Keep the outside of the machine clean to ensure accurate operation of all moving parts and prevent excessive wear.
- Keep the ventilation slots of the motor clean to prevent it from overheating.
- Remove all saw dust and chips from the lathe after each use.
7. TROUBLE SHOOTING
WARNING!
FOR YOUR OWN SAFETY, ALWATS TURN OFF AND UNPLUG THE MACHINE BEFORE
CARRYING OUT ANY TROUBLESHOOTING
Symptom Possible Cause Solution
Motor will not
start
Machine not plugged in
Low voltage
Loose connection
Plug the machine in
Motor
overheats
Motor overloaded
Air flow restricted on motor
Reduce load on motor
Clean out motor to obtain normal air flow
Excessive
motor noise
Bad motor
Pulley set screw loose
Have motor checked
Tighten set screw
Motor will not
develop full
power or stalls
Circuit overloaded with lights or other tools
Circuit too long or undersized wires
Voltage too low
Circuit breakers do not have sufficient capacity
Drive belt tension too high
Use of extension cord
Decrease the load on the circuit
Reduce the length of the wire or increase the wire
size
Have the voltage checked by an electrician
Have a licensed electrician install proper size
breaker
Adjust belt tension
Use heavier gauge extension cord or no extension
cord
Machine bogs
down during
cutting
Excessive deoth of cut
Turning tools are dull
Decrease depth of cut
Sharpen turning tools
WARNING!
Do not make adjustments while the lathe is running,Ensure the switch is off, power is disconnected
and all moving parts have stopped before servicing.Failure to comply may result in serious injury.

8. DIAGRAMS & COMPONENTS
71
24
25
25
33 34
7
6 1 62 63
64
6768 66
70
1 9 2 0 211817897 1 0 1 1 13 1412 15 16
47 60
69
85
86
87
88
48 49
50
51 65
8 9 90 91 9 2 93
14 3 25
22
623
26272829
30
31
32
3536
37383940
41 42 43 44 45 46
52 53 54 55 56 57 40 58 59
72
73
74 75 76 77 78
79
80818283
84
10
-12-

-13-
No.
Description
Part No.
QTY.
1 Bed JMWL1203010002A 1
2 Hexagon socket cap screw M6X30GB70B 4
3 Flat washer WSH6GB97D1B 6
4 Lock washer WSH6GB93B 4
5 Tool holder JL93010017-001S 1
6 Cross pan head screw M6X12GB818B 2
7 Countersunk head screw M4X10GB819B 4
8 Cylinder head hex socket bolt M5X12GB70B 1
9 Bed cover plate door JMWL1203011000A 1
10 Split washer CLP5GB896B 2
11 Half-Countersunk head screw M4X10GB818B 2
12 Plate JMWL1203010005 1
13 Motor pulley JMWL1203010007 1
14 Socket head cap screw M6X5GB80B 2
15 Poly-v-belt JMWL1203010001 1
16 Self-locking nut M8GB889Z 1
17 Hex socket cap screw M6X16GB70D2Z 2
18 Lock washer WSH6GB93Z 2
19 Motor connecting plate JMWL1203010004 1
20 Big washer WSH8GB96Z 1
21 Locking handle KTSB-1-B-M8X63X25 1
22 Motor Z3612020 1
23 Hex socket cap screw M6X16GB70D2B 2
24 Cross pan head screw M5X10GB818B 2
25 Cable plate 1502014-02 3
26 Locking handle KTSB-1-B-M8X63X32 1
27 Tool rest JMWL1203050001-001G 1
28 Tool rest base JMWL1203050003 1
29 Retaining ring CLP15GB894D1B 1
30 Threaded shaft & sleeve JMWL1203050002 1
31 Clamping plate JL93030012 1
No.
Description
Part No.
QTY.
32 Self-locking nut M10GB889B 1
33 Locking lever JMWL1203050004 1
34 Retaining ring CLP21GB894D1B 1
35 Headstock cover JMWL1203020001A-001S 1
36 Hinge shaft JMWL1203020003 1
37 Wave washer JL93010008 1
38 Bearing BRG6204-2RS-P5GB276 1
39 Retaining ring CLP20GB894D1B 1
40 Socket head cap screw M6X8GB80B 3
41 Hand wheel JMWL1203020013 1
42 Roll pin PIN3X14GB879B 1
43 Index pin knob & shaft JMWL1203020008 1
44 Locating sleeve JMWL1203020011 1
45 Spring JMWL1203020009 1
46 Split washer CLP9GB896B 1
47 Threaded plate JL27010017 1
48 Tapping screw ST2D9X6D5GB845Z 2
49 Support bracket JMWL1203020012 1
50 JMWL1203091001 1
51 Headstock JMWL1203020005A 1
52 Spindle pulley JMWL1203020006A 1
53 Segmented RMP plate JMWL1203020007 1
54 Hexagon socket cap screw M4X10GB70Z 2
55 Retaining ring C-clip CLP47GB893D1B 2
56 Bearing BRG6005-2RSV2GB276 1
57 Spindle JMWL1203020004A 1
58 3" Face plate JMWL1203020010 1
59 Spur center JL93011100 1
60 Cylinder head hex socket bolt M5X8GB70D1B 1
61 Cross pan head screw M4X8GB818Z 1
62 Flat washer WSH4GB97D1Z 1
No.
Description
Part No.
QTY.
63 Plate JMWL1203020014 1
64 Cross pan head screw M4X16GB819B 2
65 Socket head cap screw M6X10GB80B 2
66 Screw M4X10GB823B 2
67 Hinge JMWL1203020002B 1
68 Hexagon socket cap screw M5X16GB70B 1
69 Flat washer W 2
70 Set screw M5X25GB77B 1
71 Threaded shaft JMWL1203040002 1
72 Tailstock JMWL1203040003 1
73 Set screw M5X12GB79B 1
74 Retaining ring CLP12GB896B 1
75 Tailstock shaft JL93030003 1
76 Hand wheel JMWL1203040005 1
77 Socket head cap screw M6X8GB80B 1
78 Rotation handle JL93030007 1
79 Spring coil JMWL1203040007 1
80 Screw JL93030008 1
81 Locking handle JMWL1203041000 1
82 Tailstock locking lever JMWL1203040001 1
83 Tailstock locking shaft JL93030001 1
84 Live center JL93031000A 1
85 Nut M5GB6170B 1
86 Compression spring JMWL1203040004 1
87 Clamping plate JL93030012 1
88 Self-locking nut M10GB889B 1
89 Tapping screw ST4D2X13GB845B 4
90 M16 Pull off JL91046300 1
91 M20 Pull off DJJH7120 1
92 Electric box cover JMWL1203090003-001S 1
93 Electric box JMWL1203091000A 1

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