WoodFast DP300A User manual

Instruction
Manual
IMPORTANT
For your safety, read
instructions carefully
before assembling or
using this product.
Save this manual for
future reference.
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Drill Press
DP300A
Version: V.1-201810
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6ERSION¬
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7OODWORKING¬-ACHINES¬¬!CCESSORIES
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-2-
INDEX
1 GENERAL INFORMATION
2 SAFETY PRECAUTIONS
3 SPECIFICATIONS
4. INSTALLATION
5. FITTING AND OPERATING OF MACHINE
6. ADJUSTMENTS
7 OPERATION
8 GENERAL DRILLING GUIDELINES
9 DRILLING BLIND HOLES
10 DRILLING SPEEDS
11 MAINTENANCE
12 TROUBLESHOOTING
13 PARTS DIAGRAM

-3-
1. GENERAL INFORMATION
1.1 FOREWORD
The present manual is designed for those who will operate the machine. You will find in it the necessary data for
commissioning, maintenance and safety operation of the machine. The experience of the company manufacturer and its
experts in considered in the preparation of this manual.
We recommend you to consider with responsibility our recommendations concerning the safety of work. The operations
requiring disassembly of machine and electrical components should be performed by authorized and qualified personnel
only. Repairs and settings not described in the present manual should not be performed. This manual is prepared by
the manufacturer and is an integral part of the machine’s delivery. The information contained herein is intended for
specialists and is compulsory.
The manual defines the machine’s field of application and contains all the information necessary for its proper and
safety operation. The permanent and exact observation of the instructions contained in this manual ensure safety of
personnel and machine, profitable work as well as long life of the machine itself. For better clarity this manual is divided
in separate parts in which are contained the more important subjects.
The contents will allow you to find fast the specific subjects. The important text is printed in bold and is marked by the
following symbols:
1.2 MACHINE IDENTIFICATION
There is a identification plate fixed to the machine, containing the manufacturer's data, year of construction, serial
number and technical specifications.
1.3 CUSTOMER SERVICE RECOMMENDATIONS
Apply the machine to skilled and authorized technical staff to carry out any operation dealing with parts disassembly.
Keep to the instructions contained in this manual for the correct use of the machine.
Only skilled and authorized staff shall use and service the machine after reading this manual.
Respect the accident prevention regulations and the general safety and industrial medicine rules.
Indicates imminent risks which may cause serious injury to the operator or other persons. Be
careful and scrupulously follow the instructions.
A statement advising of the need to take care lest serious consequences result in harm to
material items such as the asset or the product.
CAUTION
WARNING
CAUTION

-4-
2. SAFETY PRECAUTIONS
2.1 SAFETY REGULATIONS
- Read and become familiar with this entire instruction manual. Learn the tool’s applications, limitations, and possible
hazards.
- Avoid dangerous conditions. Do not use power tools in wet or damp areas or expose them to rain. Keep work area
well-lit.
- Do not use power tools in the presence of flammable liquids or gases.
- Always keep your work area clean, uncluttered, and well-lit. Do not work on floor surfaces that are slippery with
sawdust or wax.
- Keep bystanders at asafe distance from the work area, especially when the tool is in operation. Never allow
children near the tool.
- Do not force the tool to do a job for which it was not designed.
- Dress for safety. Do not wear loose clothing, gloves, neckties, or jewellery (rings, watches, etc.) When operating the
tool. Inappropriate items can get caught and draw you into moving parts. Always wear non-slip footwear, and tie back
long hair.
- Wear a face mask or dust mask. Drilling into materials produces dust.
- Always remove the power cord plug from the power supply outlet when making adjustments, changing parts, cleaning,
or working on the tool.
- Avoid accidental start-ups. Make sure that the power switch is in the off position before plugging in the power cord.
- Remove adjusting tools. Always make sure all tools are removed from the bench drill press before turning it on.
- Never leave a running tool unattended. Turn the power switch to off. Do not leave the tool unattended until it has come
to a complete stop.
- Never stand on a tool. Serious injury could result if the tool tips or is accidentally hit.Do not store anything above or
near the tool.
- Do not overreach. Keep proper footing and balance at all times. Wear oil-resistant rubber-soled footwear.
Keep the floor clear of oil, scrap, and other debris.
- Maintain tools properly. Always keep tools clean and in good working order. Follow instructions for lubricating and
changing accessories. See maintenance section.
- Do not operate the tool if you are under the influence of drugs, alcohol or medication that could affect your ability to
use the tool properly.
- Check for damaged parts. Check for alignment of moving parts, jamming, breakage, improper mounting, or any other
conditions that may affect the tool’s operation. Any part that is damaged should be properly repaired or replaced before
use.
- Make the workshop childproof. Use padlocks, master switches, and always remove starter keys.
- Always wear safety goggles (not glasses). Ordinary eyeglasses have only impact-resistant lenses...They are not safety
glasses.
- Never turn the bench drill press on until the table is clear of all foreign objects (tools, scraps, etc.).
- Always keep hands and fingers away from the drill bit.
WARNING

-5-
- Do not drill materials that do not have a flat surface—unless a suitable support is used(clamp or vise).
- Never start the drill press with the drill bit pressed against the work piece.
- Make sure the table lock is tightened before starting the bench drill press.
- Never layout, assemble, or set-up any work on the table while the drill is on.
- Make sure drill bit is securely locked in the chuck.
- Make sure chuck key is removed from the chuck before turning power on.
- Adjust the table or depth stop to avoid drilling into the table.
- Always stop the drill before removing scrap pieces from the table.
- Use clamps or a vise to secure a work piece to the table. This will prevent the work piece from rotating with the drill bit.
- Do not wear gloves when operating a drill press.
- Before leaving the machine, shut the power off, remove the drill bit and clean the table.
- Set the drill press to the speed that is appropriate for the material being drilled.
- Should any part of your bench drill press be missing, damaged, or any electrical component fail to perform properly,
shut the power off and unplug the drill press. Replace missing, damaged, or failed parts before resuming operation.
- In the event of a malfunction or breakdown, grounding provides the path of least resistance for electric current and
reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor
and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
- Do not modify the plug. If the plug will not fit the power supply outlet, have the proper power supply outlet installed by a
licensed electrician.
- Improper connection of the equipment grounding conductor can result in electric shock. The conductor with the green
insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the
electric cord or plug is necessary,
do not connect the equipment grounding conductor to a live terminal.
- Check with a licensed electrician or service personnel if you do not completely understand the grounding instructions,
or if you are not sure if the tool is properly grounded.
2.2 RESIDUAL RISKS
Despite observance of all the safety regulations, and use according to the rules described in this manual, residual risks
may still be present, among which the most recurring are:
- contact with tool
- contact with moving parts (belts, pulleys, etc..)
- recoil of the piece or part of it
- accidents due to wood splinters or fragments
- tool insert ejection
- electrocution from contact with live parts
- danger due to incorrect tool installation
- inverse tool rotation due to incorrect electrical connection
- danger due to dust inhalation in case of working without vacuum cleaner.

3. SPECIFICATIONS
3.1 MAIN COMPONENTS
M Base
N Table lock bolt
O Bevel scale
R Support lock handle
S Speed control handle
T Power cord
2.3 SAFETY AND INFORMATION SIGNALS
This signals may be applied on the machine; in some cases they indicate possible danger conditions, in others they
serve as indication.
Always take the utmost care.
SAFETY SIGNALS:
Risk of eye injury. Wear eye protection.
Wear hearing protection systems.
Danger of electric shock. Do not access the area when the machine is powered.
Carefully read and understand the manual before using the machine.
INFORMATION SIGNALS:
Indicate the technical characteristics, direction of rotation and inclination, block and release, etc.
Carefully following the directions to simply the use and adjustment of the machine.
The signals are graphically described and do not require further explanation.
-6-
A Digital speed readout
B Large ON/OFF switch
C Depth scale
D Chuck
E Table
F Large, heavy-duty feed handles
A
B
C
T
D F G H
S E
R
B
I
J
N
K
O
M L
G Housing cover screw
H Housing cover
I Column
J Rack
K Crank handle
L Column support

3.2 TECHNICAL SPECIFICATION
-7-
Chuck 16mm
Chuck Taper JT3
Spindle Taper JT3
Speed Range 400-2500RPM
Spindle Travel 80mm
Swing 305mm
Rack&Pinion YES
Base Size 240X370 mm
Table Size 240X240 mm
Motor Power 1/3HP
Volt 220-240V/Hz
Net/Gross Weight 33/35Kgs
Package Size 734x500x275mm
3.3 NOISE LEVEL
No load Load
Sound Pressure Level < 80dB(A) < 90dB(A)
Sound Power Level < 90dB(A) < 100dB(A)
The noise levels measured are emission levels and not necessarily the safe working level. Although there is a
correlation between the emission levels and the exposure levels, this cannot be used reliably to determine whether or
not further precautions are required. The factors which affect the actual level of operator exposure include the duration
of exposure, the ambient characteristics and other sources of emission, for example, the number of machines and
other adjacent machining. The permitted exposure values may also vary from country to country. Nevertheless, this
information allows the user of the machine to better evaluate the dangers and risks.
Other factors which reduce exposure to noise are:
- correct tool choice
- tool and machine maintenance
- use of hearing protection systems (e.g. headsets, earplugs,...)
WARNING Please always use the hearing protection systems.
4.1 UNPACKING AND CLEANING
Unpack the bench drill press and all its parts, and compare against the list below. Do not discard the carton or any
packaging until the bench drill press is completely assembled.
To protect the bench drill press from moisture, a protective coating has been applied to the machined surfaces. Remove
this coating with a soft cloth moistened with kerosene. Do not use acetone, gasoline, or lacquer thinner to clean. Apply
a coat of paste wax to the table and column. Wipe all parts with a clean, dry cloth.
4. INSTALLATION
CAUTION Assembly need to be done by an experienced and trained person.

-8-
A Head/motor assembly
B Column assembly and table bracket
C Table
D Base
E Chuck
F Chuck key
G Table lock handle
H Hex head bolts (4)
I Table crank handle
J Hex keys (2)
K Feed and speed handles (4)
M Table adjustment wrench
N Wedge
5. FITTING AND OPERATING OF MACHINE
5.1 COLUMN ASSEMBLY TO BASE
- Place the column tube (1) on the base (2), aligning the
column support holes to the base holes.FIG.5.1
- Install a hex head bolt (3) in each column support hole
and tighten bolts using the adjustable wrench.FIG.5.1
FIG.5.1
A B C
D
K
E
F
J H
N
I G
M
The column assembly (column, column support, rack, rack collar, and table support bracket) must be attached to the
base. The table and table support handles must be attached to the table support bracket. The motor housing must be
attached to the column.
If any part is missing or damaged, do not plug the bench drill press in until the missing or damaged part is repaired or
replaced, and assembly is complete.
WARNING
Tools needed for assembly
- Adjustable wrench
- Screwdriver
- Hammer and block of wood

-9-
FIG.5.2
FIG.5.3
FIG.5.4
FIG.5.5
Place the crank handle (1) onto the shaft (2) of the table
bracket so the flat of the shaft is under the set screw (3).
Tighten the set screw.FIG.5.2
The drill press head is heavy. To avoid injury, two people
should lift it into position. FIG.5.3
- Insert the three feed handles (1) into the threaded
openings on the feed hub (2).FIG.5.4
- Manually tighten handles into openings.
When using the bench drill press, one or two of the
feed handles may be removed if an unusually-shaped
workpiece interferes with handle rotation.
- Insert the feed handle (1) into the threaded opening on
the speed hub (2).FIG.5.5
- Manually tighten handle into opening.
5.2 TABLE
5.3 DRILL PRESS HEAD TO COLUMN
5.4 FEED HANDLES
5.5 SPEED HANDLE
WARNING
- Carefully lift the drill press head assembly (1) and
position it over the column (2).
- Place the mounting opening (3) on the drill press head
over the top of the column.Ensure the drill press head is
seated properly on the column.
- Align the direction of the drill press head with the
direction of the base and the table.
- Tighten the set screw (4) using a hex key.
CAUTION

-10-
FIG.5.6
FIG.5.7
FIG.5.8
FIG.5.9
5.6 MOUNT THE BENCH DRILL PRESS
The bench drill press must be securely fastened through
the mounting holes (1) to a stand or workbench
with heavy-duty fasteners. This will prevent the bench
drill press from tipping over, sliding, or walking during
operation. FIG.5.6
5.7 LED BULB
Insert the LED bulb (1) into the socket (2) in the motor
head assembly. FIG.5.7
5.9 TO REMOVE THE CHUCK
- Turn the feed handles (1) to lower the chuck (2) to the
lowest position.FIG.5.9
- Place a ball joint separator (3; not included) above the
chuck and tap the separator lightly with a hammer (4; not
included) to cause the chuck to drop from the spindle.
FIG.5.9
5.8 TO INSTALL THE CHUCK
- Inspect and clean the taper hole in the chuck (1) and the
spindle (2). Remove all grease, coatings, and particles
from the chuck and spindle surfaces with a clean cloth.
FIG.5.8
- Open the chuck jaws (3) by manually turning the chuck
barrel clockwise. Make sure the jaws are completely
recessed inside the chuck.FIG.5.8
- Insert the chuck arbor (4) into the opening at the top of
the chuck (1).FIG.5.8
- Seat the chuck and chuck arbor on the spindle by
placing a block of wood (5; not included) under the chuck
(1) and tapping the wood with a hammer (6; not included)
or tap the chuck with a rubber mallet (not included).
FIG.5.8
CAUTION
CAUTION
CAUTION
CAUTION
If the stand or workbench has a tendency to move during
operation, fasten the workbench securely to the floor.
LED bulb can be replaced by any 120V 8L LED bulb if the
original one runs out of its lifetime. Install the replacement
LED bulb the same way you install the original one.
To avoid damaging the chuck, make sure the jaws are completely
recessed into the chuck. Do not use a metal hammer to drive the
chuck into the spindle.
To avoid possible damage to the drill or chuck, be
prepared to catch the chuck as it falls.

-11-
6. ADJUSTMENTS
6.1 TO RAISE OR LOWER THE TABLE
- Loosen the support lock handle (1) and turn the crank
handle (2) until the table is at the desired height.FIG.6.1
- Tighten the table lock before drilling.FIG.6.1
6.2 TO ROTATE THE TABLE
- Loosen the support lock handle (1) and turn the table
around the column to the desired position.FIG.6.1
- Tighten the support lock before drilling.
6.3 TO TILT THE TABLE
- Loosen the bevel lock bolt (1) with the table adjustment
wrench provided, or with a suitable socket wrench.FIG.6.3
- Tilt the table to the desired angle, using the bevel scale
(2) as a basic guide.FIG.6.3
- Re-tighten the bevel lock bolt.
- To return the table to its original horizontal position,
loosen the bevel lock bolt (1).FIG.6.3
- Realign the table to the 0° setting on the bevel scale (2).
FIG.6.3
- Tighten the bevel lock bolt with the wrench.
6.4 TO INSTALL DRILL BITS
- Place the chuck key (1) into the side keyhole of the
chuck (2), meshing the key with the gear teeth.FIG.6.4
- Turn the chuck key counter-clockwise to open the chuck
jaws (3).FIG.6.4
- Insert a drill bit (4) into the chuck far enough to obtain
maximum gripping of the chuck jaws.FIG.6.4
- Centre the drill bit in the chuck jaws before final
tightening of the chuck.
- Tighten the chuck jaws using the chuck key to ensure
that the drill bit will not slip while drilling.
- Remove the chuck key.
FIG.6.1
FIG.6.3
FIG.6.4
CAUTION
The rack should rotate around the column with the table
support bracket. If the rack binds and will not rotate,
slightly loosen the set screw in the rack collar.

-12-
6.5 TO SQUARE THE TABLE TO THE DRILL BIt
- Insert a 3” (7.6 cm) long drill bit (1) into the chuck (2)
and tighten the jaws with the chuck key.FIG.6.5
- Raise the table with the crank handle (3)
approximately 1” (2.5 cm) below the drill bit.FIG.6.5
- Place a combination square (5) on the table as shown,
placing the long straight edge of the combination square
against the drill bit. Make sure the drill bit is parallel or
aligned exactly to the straight edge of the square.FIG.6.5
- If an adjustment is needed, loosen the bevel lock bolt (6)
with a wrench.FIG.6.5
- Tilt the table slightly, until the combination straight edge
is aligned perfectly with the drill bit.
- Tighten the bevel lock when square.
CAUTION
FIG.6.5
Adjustments for the correct function of your bench drill press return spring have been done at the factory. Please do not
modify them. However, prolonged use of the drill press may make some readjustments necessary.
6.6 SPINDLE RETURN SPRING
The spindle is equipped with an auto-return mechanism. The main components are a spring and a notched housing.
The spring was properly adjusted at the factory and should not be readjusted unless absolutely necessary.
- Unplug the drill press.
- Place a screwdriver into the loop (1) to hold the spring in place.FIG.6.6
- Loosen the two housing nuts (2)approximately 1/4” (6 mm). Do not remove the nuts from the threaded shaft. Do not
allow the spring 3 or spring housing to slip out of control.FIG.6.6
- While firmly holding the spring housing (3), carefully pull the spring housing out until it clears the raised notch (4).
FIG.6.6
6.7 ANGULAR “PLAY” OF THE SPINDLE
Move the spindle to the lowest downward position and
hold in place. Try to make the spindle revolve around its
axis while also moving it with a side motion. If there is too
much “play”, proceed as follows:
- Loosen the lock nut (1).FIG.6.7
- Without obstructing the upward and downward motion
of the spindle, turn the screw (2) clock-wise to eliminate
the “play”. FIG.6.7
- Tighten the lock nut (1).FIG.6.7
FIG.6.6
FIG.6.7
CAUTION A little bit of “play” is normal.
- Turn the housing so that the next notch (5) is engaged
with the raised notch (4).FIG.6.6
To increase the spindle return tension, turn the spring
housing counter-clockwise.
To decrease the tension, turn the spring housing
clockwise.
- Tighten the two housing nuts. Do not overtighten the two
nuts. If the nuts are tightened too much, the movement of
the spindle and feed handles will become sluggish.

-13-
6.8 TO REPLACE THE BELT
Disconnect the bench drill press from the power source
before replacing the belt.
FIG.6.8
CAUTION
CAUTION
Belt tension and bench drill press speed is controlled by
automatic adjustments made to the diameter of the front
spindle when the drive handle is moved.
- Remove the screw that secures the housing cover (1).
Open the housing cover.FIG.6.8
- Remove the belt (2) from the housing cover if it is
broken. If it is not broken, but is too stretched to operate
correctly, work the belt off the drive (motor) spindle (3).
Then remove the belt from the front spindle (4).FIG.6.8
- Replace the belt by putting a new belt over the front
spindle (4) and carefully sliding the belt over the drive
(motor) spindle (3).FIG.6.8
See page 17 for information on the variable speed function of this bench drill press.
Do not change the drive speed when the bench drill press is turned off.
7.1 BENCH DRILL PRESS ON/OFF SWITCH
- To turn the drill press ON for starting.
- To turn the drill press OFF for stopping.
7.2 TO DRILL A HOLE
- Mark where you want to drill in workpiece by using a center punch or a sharp nail or turn ON Laser Line to mark
drilling point.
- Before tuming ON the bench drill press, turn the feed handles to bring the drill bit down. Line the drill bit tip up with the
mark. Clamp the workpiece in place.
- Tum ON the bench drill press and pull down on the feel handles with appropriate force needed to allow the drill bit to
drill material.
7 OPERATION
8 GENERAL DRILLING GUIDELINES
To prevent the workpiece and the backup material from slipping from your hand while drilling, position workpiece and
backup material to the left side of the column. If the workpiece and the backup material are not long enough to reach the
column, clamp workpiece and backup material to the table. Failure to do this could result in personal injury.
To drill a hole:
- Mark where you want to drill in workpiece by using a centre punch or a sharp nail or turn ON Laser Line to mark drilling
point.
- Before turning ON the bench drill press, turn the feed handles to bring the drill bit down. Line the drill bit tip up with the
mark. Clamp the workpiece in place.
- Turn ON the bench drill press and pull down on the feed handles with appropriate force needed to allow the drill bit to
drill material.

-14-
The depth gauge controls the maximum distance the drill
bit will move up or down.
To stop the drill bit at a pre-measured depth:
- Rotate the upper depth knob (2) until the bottom of the knob
is aligned with the desired depth mark (5) on the gauge scale.
FIG.8.1
- Rotate the depth scale lock knob (1) until it meets the lower
depth scale knob (2). The chuck will stop after travelling
downward to the selected distance.FIG.8.1
To adjust the upward distance the quill (shaft that moves
up and down) can travel:
- Turn the feed handles until the quill is at the desired
height and hold it there.
- Rotate the lower depth knob (3) until it rests against the
bottom of the metal gauge support (4).FIG.8.1
8.1 TO ADJUST DRILLING DEPTH
8.2 TO ADJUST QUILL (RETURN) HEIGHT
FIG.8.1
FIG.9.1
FIG.9.2
9.1 DEPTH SCALE METHOD
9.2 WORKPIECE METHOD
- Make sure the 0 (“ or mm) mark on the depth gauge
rests at the top edge of the metal support (3) when the
quill is fully retracted.FIG.9.1
- Put the workpiece on the table, and raise the table until the
tip of the drill bit just touches the top of the workpiece. Lock the
table in place.
- Determine the drill depth for this workpiece.
- Rotate the lower depth knob (2) until it is aligned with the
desired depth mark (4) (for example, 1”) on the gauge scale.
FIG.9.1
- Rotate the upper depth lock knob (1) until it meets the lower
depth knob (2). The chuck will be stopped at the distance
selected on the depth scale.FIG.8.1
- Mark the desired depth (5) of the drill hole on the side of
the workpiece.FIG.9.2
- With the bench drill press in the OFF position, bring the
drill bit (6) down until the tip is even with the mark.FIG.9.2
- Holding the feed handles at this position, rotate the
lower depth knob (2) until it meets the metal support.
FIG.9.1
- Rotate the upper (1) depth scale lock knob until it meets
the lower knob (2). The chuck and the drill bit will now
be stopped at the distance selected on the depth scale.
FIG.9.1
9 DRILLING BLIND HOLES
Drilling an unmeasured blind hole (not all the way through the workpiece) to a given depth can be done two ways: using the depth
scale method or workpiece method.

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This is a variable speed bench drill press. To increase or
decrease the speed when operating, raise or lower the
speed handle (1).
Use the following table to determine the recommended
speed for the drill size you are using and the type of
material you are to drill. While drilling, check the speed on
the digital speed readout (2) located at the front of the drill
press. FIG.10.1
10.1 MECHANICAL VARIABLE SPEED
10.2 RECOMMENDED SPEED FOR DILL SIZE & MATERIAL FIG.10.1
10 DRILLING SPEEDS
11 MAINTENANCE
Important factors when determining the best drilling speed:
- Material type
- Hole size
- Drill bit or cutter type
- Quality desired
Smaller drill bits require greater speed than large drill bits. Softer materials require greater speed than harder materials.
See right speadsheet for recommended speeds for the workpiece material.
For your own safety, turn the switch off and remove the plug from the power supply before maintaining or lubricating the
bench drill press.
Vacuum sawdust or metal shavings that accumulates in and on the motor, pulley housing, table, and work
surface.
Apply a light coat of paste wax to the column and table to help keep these surfaces clean and rust-free.
The ball bearings in the spindle and the V-belt pulley assembly are greased and permanently sealed. Pull the spindle
down and oil the spindle sleeve moderately every three months. Lubricate the table bracket and locking knobs if they
become difficult to use.
All servicing of the drill press should be performed by a qualified service technician.
CAUTION
CAUTION
SPEED RANGE(PRM)
WOOD ALUM ZINC BRASS IRON STEEL
IN MM IN MM IN MM
2000-2500 3/8 9.5 7/32 5.6 3/32 2.4
1400-2000 5/8 16.0 11/32 8.75 5/32 4.0
1000-1400 7/8 22.0 15/32 12.0 1/4 6.4
800-1000 1-1/4 31.75 11/16 17.5 3/8 9.5
400-800 1-5/8 41.4 3/4 19.0 5/8 16.0

-16-
12 TROUBLESHOOTING
PROBLEM PROBABLE CAUSE REMEDY
Noisy operation.
1.Incorrect belt tension.
2.Dry spindle.
3.Loose spindle pulley.
4.Loose motor pulley.
•Adjust the belt tension. See “To replace the
belt” in ADJUSTMENTS.
•Lubricate the spindle. See MAINTENANCE
section.
•Tighten the retaining nut on the pulley
insert.
•Tighten the set screw on the side of the
motor pulley.
The drill bit burns or smokes.
1.Drilling at the incorrect speed.
2.The wood chips are not coming out
of the hole.
3.Dull drill bit.
4.Feeding the workpiece too slowly.
5.Not lubricated.
•Change the speed. See “Variable speed” in
OPERATION.
•Retract the drill bit frequently to clear the
chips.
•Resharpen or replace the drill bit.
•Feed fast enough to cut the workpiece. See
“To drill a hole” in OPERATION.
•Lubricate the drill bit with cutting oil or motor
oil.
Excessive drill run-out
or wobble, drilled hole
is not round.
1.Bent drill bit.
2.Bit improperly installed in the chuck.
3.Worn spindle bearings.
4.Lengths of cutting flutes or angles
not appropriate for the hardness of the
wood grain.
5.Chuck not properly installed.
•Replace the drill bit.
•Reinstall the bit. See “To install drill bits” in
ADJUSTMENTS.
•Replace bearings. Take to a qualified
service technician.
•Resharpen the drill bit correctly or replace
with the appropriate type.
•Reinstall the chuck. See “To install the
chuck” in ASSEMBLY.
Drill bit binds in the workpiece. 1.The workpiece is pinching the bit.
2.Excessive feed pressure.
•Support or clamp the workpiece. See
“Position the table and workpiece” in
OPERATION.
•Feed more slowly. See “Feeding the drill bit”
in OPERATION.
Spindle returns too slowly or too
quickly. 1. Spring has improper tension. Adjust the spring tension. See “Spindle return spring” in ADJUSTMENTS.
Chuck falls off spindle. 1. Dirt, grease, or oil on the tapered
surface on the spindle or in the chuck.
Clean the tapered surface of both the chuck
and the spindle with a household detergent.
See “To install the chuck” in ASSEMBLY.
The workpiece splinters on the
underside.
1. No backup material under the
workpiece.
Always use a backup material. See “Position
the table and workpiece” in OPERATION.
The workpiece is slipping from
your hand. 1. Not supported or clamped properly.
Support workpiece using extension wing
or clamps. See “Position the table and
workpiece” in OPERATION.
Motor will not run.
1.Defective or broken switch.
2.Defective or damaged power cord.
3.Open circuit, loose connections, or
burned out motor.
4.Blown fuse or circuit breaker.
5.Low voltage.
•Take to a qualified service technician.
•Take to a qualified service technician.
•Take to a qualified service technician.
•Replace fuse or reset circuit breaker. Turn
off other machines on the same circuit.
•Check the power line for the proper voltage.
Use another circuit or have a qualified
electrician upgrade the service.

-17-
PROBLEM PROBABLE CAUSE REMEDY
Motor will not start and fuses or
circuit breakers blow.
1.Short circuit in motor or power cord.
2.Incorrect fuses or circuit breakers.
•Take to a qualified service technician.
•Replace with correct fuse or circuit breaker
for the circuit.
Motor fails to reach full power. 1.Overloaded circuit.
2.Improper extension cord.
•Turn off other machines and retry.
•Replace with proper size extension cord.
See ELECTRICAL INFORMATION.
Motor stalls.
1.Short circuit in motor.
2.Incorrect fuses or circuit breakers.
3.Overloaded circuit.
4.Low voltage.
•Take to a qualified service technician.
•Replace with correct fuse or circuit breaker
for the circuit.
•Turn off other machines and retry.
•Check the power line for the proper
voltage. Use another circuit or have a
qualified electrician upgrade the service.