Woodpecker LBM1-200 User manual

TRANSLATION OF THE ORIGINAL VERSION
WOODPECKER
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [email protected] | Web: https://www.ichbinwoodpecker.de
Operating Manual
Slot Drilling and Mortising Machine
WOODPECKER LBM1-200
Machine Type:
LBM1-200

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Space for notes:

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HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne
Binger Straße 28 | Halle 120
DE 72488 Sigmaringen
Tel.: [phone]
Fax: [phone]
Handover Certificate
Machine type:
Machine no.:
Construction year:
Customer address (location of the machine):
Name:
Street:
Postcode/City:
Phone:
Fax:
E-mail:
Warranty:
On the basis of our Terms and Conditions of Sale, Delivery and Payment of the respective current status, we
assume a warranty of 12 months, calculated from the day of delivery, for material defects and defects of
title in connection with the delivery for the above-mentioned machine.
Warranty claims:
Warranty claims on the part of HOKUBEMA Maschinenbau GmbH only exist if we have received the signed
handover certificate and the machine has been properly commissioned. We therefore ask for immediate
return.
Important: Please read and follow the instructions in chapter 1 ”Liability and Warranty“.
Confirmation of the buyer:
✓The machine described above was purchased by me/us.
✓Together with this handover certificate, I have received the operating manual valid for the machine
(edition: ____________________________).
✓The operating instructions have been read and understood by me, as well as by all persons responsible
for operating the specified machine. I will ensure that persons working on the machine at a later date
are also instructed accordingly.
_________________________ ___________________ _______________________________
Name and position Date Signature of the customer
Address of the dealer (company stamp):
The machine, including the operating manual, was
handed over to the buyer and installed according to
the specifications in the operating manual.
________________ _________________________
Date Signature - Customer Service

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Space for notes:

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HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne
Binger Straße 28 | Halle 120
DE 72488 Sigmaringen
Tel.: [phone]
Fax: [phone]
Handover Certificate
Machine type:
Machine no.:
Construction year:
Customer address (location of the machine):
Name:
Street:
Postcode/City:
Phone:
Fax:
E-mail:
Warranty:
On the basis of our Terms and Conditions of Sale, Delivery and Payment of the respective current status, we
assume a warranty of 12 months, calculated from the day of delivery, for material defects and defects of
title in connection with the delivery for the above-mentioned machine.
Warranty claims:
Warranty claims on the part of HOKUBEMA Maschinenbau GmbH only exist if we have received the signed
handover certificate and the machine has been properly commissioned. We therefore ask for immediate
return.
Important: Please read and follow the instructions in chapter 1 ”Liability and Warranty“.
Confirmation of the buyer:
✓The machine described above was purchased by me/us.
✓Together with this handover certificate, I have received the operating manual valid for the machine
(edition: ____________________________).
✓The operating instructions have been read and understood by me, as well as by all persons responsible
for operating the specified machine. I will ensure that persons working on the machine at a later date
are also instructed accordingly.
_________________________ ___________________ _______________________________
Name and position Date Signature of the customer
Address of the dealer (company stamp):
The machine, including the operating manual, was
handed over to the buyer and installed according to
the specifications in the operating manual.
________________ _________________________
Date Signature - Customer Service

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Table of Contents
1Liability and Warranty .................................................................................................................................... 9
2Introduction.................................................................................................................................................. 10
2.1 Legal Notice .......................................................................................................................................................... 10
2.2 Figures .................................................................................................................................................................. 10
3Symbols ........................................................................................................................................................ 10
3.1 General Symbols ................................................................................................................................................... 10
3.2 Symbols in Safety Instructions.............................................................................................................................. 11
4General ......................................................................................................................................................... 12
4.1 Structure............................................................................................................................................................... 12
4.2 Standard Equipment............................................................................................................................................. 12
4.3 Options and Accessories....................................................................................................................................... 12
4.4 Purpose of the Slot Drilling and Mortising Machine............................................................................................. 13
4.4.1 General Scope of Application...........................................................................................................................................13
4.5 Target Group and Previous Experience................................................................................................................. 13
4.6 Requirements for the Operators .......................................................................................................................... 13
4.7 Training of Personnel............................................................................................................................................ 13
4.8 Accident Prevention.............................................................................................................................................. 14
4.9 General Safety Regulations................................................................................................................................... 14
5Safety............................................................................................................................................................ 15
5.1 Basic Safety Instructions ....................................................................................................................................... 15
5.1.1 Application Area and Intended Use .................................................................................................................................15
5.1.2 Modifications and Conversions to the Machine...............................................................................................................15
5.1.3 Residual Risks...................................................................................................................................................................16
5.1.4 Observe the Environmental Protection Regulations ........................................................................................................17
5.1.5 Organisational Measures .................................................................................................................................................17
5.1.6 Personnel Selection and Qualification - Basic Duties .......................................................................................................17
5.2 Safety Instructions for Specific Phases of Operation ............................................................................................ 18
5.2.1 Permitted Operations ......................................................................................................................................................18
5.2.2 Prohibited Operations......................................................................................................................................................18
5.2.3 Before Working................................................................................................................................................................18
5.2.4 Normal Operation............................................................................................................................................................19
5.2.5 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow ..............................20
5.2.6 After Work .......................................................................................................................................................................20
5.2.7 Operator Training.............................................................................................................................................................20
5.2.8 Stability ............................................................................................................................................................................20
5.2.9 Setting up and Adjusting the Machine.............................................................................................................................20
5.3 Construction-related Safety Equipment ............................................................................................................... 21
5.4 Electrical Safety Equipment .................................................................................................................................. 21
5.5 Hazardous Areas ................................................................................................................................................... 22
6Machine Data ............................................................................................................................................... 23
6.1 Technical Specifications........................................................................................................................................ 23

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6.2 Emission Levels ..................................................................................................................................................... 24
6.2.1 Noise Information ............................................................................................................................................................24
6.2.2 Noise Emission Values......................................................................................................................................................24
6.3 Workplace Requirements ..................................................................................................................................... 24
7Installation and Connection.......................................................................................................................... 25
7.1 Check Delivery Conditions .................................................................................................................................... 25
7.2 Transport to the Installation Site .......................................................................................................................... 25
7.3 Machine Installation ............................................................................................................................................. 25
7.4 Temporary Storage ............................................................................................................................................... 26
7.5 Lashing in a Transport Vehicle .............................................................................................................................. 26
7.6 External Extraction Unit........................................................................................................................................ 26
8Electrical Connection.................................................................................................................................... 27
8.1.1 Supply Cable and External Fuse Protection......................................................................................................................27
8.1.2 Check Direction of Rotation .............................................................................................................................................27
9Components and Controls............................................................................................................................ 28
10 Mounting and Preparation........................................................................................................................... 29
10.1 Fitting the Stop Rod .............................................................................................................................................. 29
10.2 Fitting the Movement Handle............................................................................................................................... 29
10.3 Fitting the Eccentric Clamps.................................................................................................................................. 29
10.4 Fitting the Mitre Fence ......................................................................................................................................... 30
11 Commissioning ............................................................................................................................................. 30
11.1 Control Panel ........................................................................................................................................................ 30
11.2 Switching the Machine ON and OFF ..................................................................................................................... 30
11.3 Switching the Drill Spindle ON and OFF ................................................................................................................ 30
12 Adjustment and Operation........................................................................................................................... 31
12.1 Clamping and Replacing a Drilling Bit ................................................................................................................... 31
12.2 Pre-setting’s for Mortising.................................................................................................................................... 31
12.3 Operating the Eccentric Clamps............................................................................................................................ 31
12.4 Operating the Mitre Fence ................................................................................................................................... 32
12.5 Clamping Workpieces at the Mitre Fence............................................................................................................. 32
12.6 Height Setting via Handwheel............................................................................................................................... 32
12.7 Tilting the Drilling Unit.......................................................................................................................................... 33
12.8 Setting the Drilling Length and Drilling Depth Stops............................................................................................. 33
12.8.1 Set Drilling Length Stop....................................................................................................................................................33
12.8.2 Setting the Drilling Depth Stops.......................................................................................................................................33
12.9 Mortising............................................................................................................................................................... 34
12.10 Characteristic when drilling dowel holes at an angle to the wood fibre............................................................... 34
13 Dowel Indexing Device (Option)................................................................................................................... 35
13.1 Fitting the Dowel Indexing Device ........................................................................................................................ 35
13.2 Using the Dowel Indexing Device.......................................................................................................................... 35
14 Troubleshooting ........................................................................................................................................... 36
15 Maintenance and Inspection........................................................................................................................ 37

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15.1 Cleaning ................................................................................................................................................................ 37
15.2 Lubrication............................................................................................................................................................ 37
15.3 Checking the Safety Labels ................................................................................................................................... 38
15.4 Readjusting the Guide Play of the Cross-support ................................................................................................. 38
15.5 Taking the Machine out of Operation / Storage ................................................................................................... 38
15.6 Defects and their Remedy .................................................................................................................................... 38
15.7 Average Situations / Emergencies ........................................................................................................................ 38
16 Options and Accessories............................................................................................................................... 39
17 Disassembly and Scrapping .......................................................................................................................... 40
EU - Declaration of Conformity ............................................................................................................................. 41
List of Figures
Figure 1: Typical application ”mortising” .............................................................................................................. 10
Figure 2: LBM1-200 ............................................................................................................................................... 12
Figure 3: Name plate............................................................................................................................................. 23
Figure 4: Working area.......................................................................................................................................... 24
Figure 5: Transport pallet...................................................................................................................................... 25
Figure 6: Main switch housing............................................................................................................................... 27
Figure 7: Components and controls ...................................................................................................................... 28
Figure 8: Fitting the stop rod................................................................................................................................. 29
Figure 9: Fitting the movement handle................................................................................................................. 29
Figure 10: Fitting the eccentric clamps ................................................................................................................. 29
Figure 11: Fitting the mitre fence.......................................................................................................................... 30
Figure 12: Control switches................................................................................................................................... 30
Figure 13: Drill chuck with guard........................................................................................................................... 31
Figure 14: Operating the eccentric clamps ........................................................................................................... 31
Figure 15: Operating the mitre fence.................................................................................................................... 32
Figure 16: Clamping with mitre fence in 90° position ........................................................................................... 32
Figure 17: Height setting with handwheel and scale ............................................................................................ 32
Figure 18: Tilting lever with angle scale ................................................................................................................ 33
Figure 19: Drilling length stops.............................................................................................................................. 33
Figure 20: Drilling depth stops .............................................................................................................................. 33
Figure 21: Mortising sequence.............................................................................................................................. 34
Figure 22: Drilling out a mortise............................................................................................................................ 34
Figure 23: Fitting the dowel indexing device ........................................................................................................ 35
Figure 24: Mounting holes on the rear ................................................................................................................. 35
Figure 25: Using the dowel indexing device.......................................................................................................... 35
Revisions:
Revision
Editor
Modification
Date
000
AG
Original manual translated
14.09.2022
001
AG
Section 11.10 added.
09.01.2023

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1Liability and Warranty
When purchasing a machine or additional component (hereinafter referred to as “machine”), the General Terms
and Conditions of Sale and Delivery of HOKUBEMA Maschinenbau GmbH generally apply. These are provided to
the purchaser or operator at the latest when the contract is concluded.

IMPORTANT NOTE: Liability and warranty claims shall only commence from the point in time at
which the signed handover certificate (see  page 3 resp. 5) from the dealer and/or end cus-
tomer for the delivered machine has been submitted to HOKUBEMA Maschinenbau GmbH in
written form.
Liability and warranty claims for personal injury and property damage are generally excluded if they are due to
one or more of the following causes:
•Commissioning of the machine without prior machine instruction by an authorised and adequately trained
specialist who is familiar with the function and dangers of the machine.
•Electrical connection as well as repair and/or maintenance work on electrical components by personnel
who do not have the appropriate qualifications.
•Connection and repair and/or maintenance work on hydraulic or pneumatic components by personnel
who do not have the appropriate qualifications.
•Non-observance of the instructions in the operating manual, in particular the chapter “Safety”.
•Improper use or operation in an unauthorised area of application.
•Improper assembly, commissioning, operation and maintenance of the machine.
•Unauthorised conversions or modifications to the machine or additional components.
•Operating the machine without using all the protective equipment available for the operation.
•Inadequate monitoring and maintenance of the machine components and protective devices.
•Continuing to operate the machine when faults, damage or defects are present.
•Processing materials that do not correspond to the machine's area of application.
•Carrying out operations that are not permitted for the machine supplied.
•Use of tools that are not permitted for the machine supplied.
•Operating the machine outdoors or in damp, wet or potentially explosive environments.
•Operation of the machine outside permissible ambient temperatures or humidity.
•Grossly negligent behaviour when handling or operating the machine.
•Impact by foreign bodies, e.g. stones, metal parts, etc.
•Improperly carried out repairs.
•Catastrophic events due to force majeure.

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2Introduction
This operating manual applies to the slot drilling and mortising ma-
chine WOODPECKER Type LBM1-200. The purpose of this document
is to acquaint the user with the machine and enable him to use it to
the full extent of its intended capabilities. Additionally it contains
important information to operate the machine safely, properly and
economically.
Observance of the manual helps to avoid hazards, reduce repair
costs and downtimes and increase the reliability and service life of
the machine.
Figure 1: Typical application ”mortising”
Furthermore, this operating manual serves to supplement instructions based on national regulations for acci-
dent prevention and environmental protection.
This operating manual must always be available at the place of use of the machine. It must be
read and followed by every person who is assigned to work on the machine, e.g.
•during operation, including set-up, troubleshooting in the work process, removal of
production waste and maintenance,
•during maintenance (servicing, inspection, repair)
•and/or during transport.)
Apart from the operating manual and the legally binding accident prevention provisions applicable in the country
and place of use, the recognized technical regulations for safe and proper work must also be observed.
2.1 Legal Notice
WOODPECKER is a brand of Hokubema Maschinenbau GmbH. All contents of these operating instructions are
subject to the rights of use and copyright of HOKUBEMA Maschinenbau GmbH. Any reproduction, modification,
further use and publication in other electronic or printed media, as well as their online publication, requires the
prior written consent of HOKUBEMA Maschinenbau GmbH.
2.2 Figures
All photos, figures and graphics contained in this document are for illustration and better understanding only
and may differ from the current state of the product. Title photos and general views may also include optional
components and special accessories.
3Symbols
3.1 General Symbols
Symbol
Meaning

Indicates passages within this operating manual that must be particularly observed in order to
prevent malfunctions or damage to the machine.

Refers to chapters, sections, or figures within this document.

Refers to an external document or a third-party source.