Woodpecker LBM1-200 User manual

TRANSLATION OF THE ORIGINAL VERSION
WOODPECKER
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [email protected] | Web: https://www.ichbinwoodpecker.de
Operating Manual
Slot Drilling and Mortising Machine
WOODPECKER LBM1-200
Machine Type:
LBM1-200

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Space for notes:

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HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne
Binger Straße 28 | Halle 120
DE 72488 Sigmaringen
Tel.: [phone]
Fax: [phone]
Handover Certificate
Machine type:
Machine no.:
Construction year:
Customer address (location of the machine):
Name:
Street:
Postcode/City:
Phone:
Fax:
E-mail:
Warranty:
On the basis of our Terms and Conditions of Sale, Delivery and Payment of the respective current status, we
assume a warranty of 12 months, calculated from the day of delivery, for material defects and defects of
title in connection with the delivery for the above-mentioned machine.
Warranty claims:
Warranty claims on the part of HOKUBEMA Maschinenbau GmbH only exist if we have received the signed
handover certificate and the machine has been properly commissioned. We therefore ask for immediate
return.
Important: Please read and follow the instructions in chapter 1 ”Liability and Warranty“.
Confirmation of the buyer:
✓The machine described above was purchased by me/us.
✓Together with this handover certificate, I have received the operating manual valid for the machine
(edition: ____________________________).
✓The operating instructions have been read and understood by me, as well as by all persons responsible
for operating the specified machine. I will ensure that persons working on the machine at a later date
are also instructed accordingly.
_________________________ ___________________ _______________________________
Name and position Date Signature of the customer
Address of the dealer (company stamp):
The machine, including the operating manual, was
handed over to the buyer and installed according to
the specifications in the operating manual.
________________ _________________________
Date Signature - Customer Service

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Space for notes:

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HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne
Binger Straße 28 | Halle 120
DE 72488 Sigmaringen
Tel.: [phone]
Fax: [phone]
Handover Certificate
Machine type:
Machine no.:
Construction year:
Customer address (location of the machine):
Name:
Street:
Postcode/City:
Phone:
Fax:
E-mail:
Warranty:
On the basis of our Terms and Conditions of Sale, Delivery and Payment of the respective current status, we
assume a warranty of 12 months, calculated from the day of delivery, for material defects and defects of
title in connection with the delivery for the above-mentioned machine.
Warranty claims:
Warranty claims on the part of HOKUBEMA Maschinenbau GmbH only exist if we have received the signed
handover certificate and the machine has been properly commissioned. We therefore ask for immediate
return.
Important: Please read and follow the instructions in chapter 1 ”Liability and Warranty“.
Confirmation of the buyer:
✓The machine described above was purchased by me/us.
✓Together with this handover certificate, I have received the operating manual valid for the machine
(edition: ____________________________).
✓The operating instructions have been read and understood by me, as well as by all persons responsible
for operating the specified machine. I will ensure that persons working on the machine at a later date
are also instructed accordingly.
_________________________ ___________________ _______________________________
Name and position Date Signature of the customer
Address of the dealer (company stamp):
The machine, including the operating manual, was
handed over to the buyer and installed according to
the specifications in the operating manual.
________________ _________________________
Date Signature - Customer Service

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Table of Contents
1Liability and Warranty .................................................................................................................................... 9
2Introduction.................................................................................................................................................. 10
2.1 Legal Notice .......................................................................................................................................................... 10
2.2 Figures .................................................................................................................................................................. 10
3Symbols ........................................................................................................................................................ 10
3.1 General Symbols ................................................................................................................................................... 10
3.2 Symbols in Safety Instructions.............................................................................................................................. 11
4General ......................................................................................................................................................... 12
4.1 Structure............................................................................................................................................................... 12
4.2 Standard Equipment............................................................................................................................................. 12
4.3 Options and Accessories....................................................................................................................................... 12
4.4 Purpose of the Slot Drilling and Mortising Machine............................................................................................. 13
4.4.1 General Scope of Application...........................................................................................................................................13
4.5 Target Group and Previous Experience................................................................................................................. 13
4.6 Requirements for the Operators .......................................................................................................................... 13
4.7 Training of Personnel............................................................................................................................................ 13
4.8 Accident Prevention.............................................................................................................................................. 14
4.9 General Safety Regulations................................................................................................................................... 14
5Safety............................................................................................................................................................ 15
5.1 Basic Safety Instructions ....................................................................................................................................... 15
5.1.1 Application Area and Intended Use .................................................................................................................................15
5.1.2 Modifications and Conversions to the Machine...............................................................................................................15
5.1.3 Residual Risks...................................................................................................................................................................16
5.1.4 Observe the Environmental Protection Regulations ........................................................................................................17
5.1.5 Organisational Measures .................................................................................................................................................17
5.1.6 Personnel Selection and Qualification - Basic Duties .......................................................................................................17
5.2 Safety Instructions for Specific Phases of Operation ............................................................................................ 18
5.2.1 Permitted Operations ......................................................................................................................................................18
5.2.2 Prohibited Operations......................................................................................................................................................18
5.2.3 Before Working................................................................................................................................................................18
5.2.4 Normal Operation............................................................................................................................................................19
5.2.5 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow ..............................20
5.2.6 After Work .......................................................................................................................................................................20
5.2.7 Operator Training.............................................................................................................................................................20
5.2.8 Stability ............................................................................................................................................................................20
5.2.9 Setting up and Adjusting the Machine.............................................................................................................................20
5.3 Construction-related Safety Equipment ............................................................................................................... 21
5.4 Electrical Safety Equipment .................................................................................................................................. 21
5.5 Hazardous Areas ................................................................................................................................................... 22
6Machine Data ............................................................................................................................................... 23
6.1 Technical Specifications........................................................................................................................................ 23

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6.2 Emission Levels ..................................................................................................................................................... 24
6.2.1 Noise Information ............................................................................................................................................................24
6.2.2 Noise Emission Values......................................................................................................................................................24
6.3 Workplace Requirements ..................................................................................................................................... 24
7Installation and Connection.......................................................................................................................... 25
7.1 Check Delivery Conditions .................................................................................................................................... 25
7.2 Transport to the Installation Site .......................................................................................................................... 25
7.3 Machine Installation ............................................................................................................................................. 25
7.4 Temporary Storage ............................................................................................................................................... 26
7.5 Lashing in a Transport Vehicle .............................................................................................................................. 26
7.6 External Extraction Unit........................................................................................................................................ 26
8Electrical Connection.................................................................................................................................... 27
8.1.1 Supply Cable and External Fuse Protection......................................................................................................................27
8.1.2 Check Direction of Rotation .............................................................................................................................................27
9Components and Controls............................................................................................................................ 28
10 Mounting and Preparation........................................................................................................................... 29
10.1 Fitting the Stop Rod .............................................................................................................................................. 29
10.2 Fitting the Movement Handle............................................................................................................................... 29
10.3 Fitting the Eccentric Clamps.................................................................................................................................. 29
10.4 Fitting the Mitre Fence ......................................................................................................................................... 30
11 Commissioning ............................................................................................................................................. 30
11.1 Control Panel ........................................................................................................................................................ 30
11.2 Switching the Machine ON and OFF ..................................................................................................................... 30
11.3 Switching the Drill Spindle ON and OFF ................................................................................................................ 30
12 Adjustment and Operation........................................................................................................................... 31
12.1 Clamping and Replacing a Drilling Bit ................................................................................................................... 31
12.2 Pre-setting’s for Mortising.................................................................................................................................... 31
12.3 Operating the Eccentric Clamps............................................................................................................................ 31
12.4 Operating the Mitre Fence ................................................................................................................................... 32
12.5 Clamping Workpieces at the Mitre Fence............................................................................................................. 32
12.6 Height Setting via Handwheel............................................................................................................................... 32
12.7 Tilting the Drilling Unit.......................................................................................................................................... 33
12.8 Setting the Drilling Length and Drilling Depth Stops............................................................................................. 33
12.8.1 Set Drilling Length Stop....................................................................................................................................................33
12.8.2 Setting the Drilling Depth Stops.......................................................................................................................................33
12.9 Mortising............................................................................................................................................................... 34
12.10 Characteristic when drilling dowel holes at an angle to the wood fibre............................................................... 34
13 Dowel Indexing Device (Option)................................................................................................................... 35
13.1 Fitting the Dowel Indexing Device ........................................................................................................................ 35
13.2 Using the Dowel Indexing Device.......................................................................................................................... 35
14 Troubleshooting ........................................................................................................................................... 36
15 Maintenance and Inspection........................................................................................................................ 37

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15.1 Cleaning ................................................................................................................................................................ 37
15.2 Lubrication............................................................................................................................................................ 37
15.3 Checking the Safety Labels ................................................................................................................................... 38
15.4 Readjusting the Guide Play of the Cross-support ................................................................................................. 38
15.5 Taking the Machine out of Operation / Storage ................................................................................................... 38
15.6 Defects and their Remedy .................................................................................................................................... 38
15.7 Average Situations / Emergencies ........................................................................................................................ 38
16 Options and Accessories............................................................................................................................... 39
17 Disassembly and Scrapping .......................................................................................................................... 40
EU - Declaration of Conformity ............................................................................................................................. 41
List of Figures
Figure 1: Typical application ”mortising” .............................................................................................................. 10
Figure 2: LBM1-200 ............................................................................................................................................... 12
Figure 3: Name plate............................................................................................................................................. 23
Figure 4: Working area.......................................................................................................................................... 24
Figure 5: Transport pallet...................................................................................................................................... 25
Figure 6: Main switch housing............................................................................................................................... 27
Figure 7: Components and controls ...................................................................................................................... 28
Figure 8: Fitting the stop rod................................................................................................................................. 29
Figure 9: Fitting the movement handle................................................................................................................. 29
Figure 10: Fitting the eccentric clamps ................................................................................................................. 29
Figure 11: Fitting the mitre fence.......................................................................................................................... 30
Figure 12: Control switches................................................................................................................................... 30
Figure 13: Drill chuck with guard........................................................................................................................... 31
Figure 14: Operating the eccentric clamps ........................................................................................................... 31
Figure 15: Operating the mitre fence.................................................................................................................... 32
Figure 16: Clamping with mitre fence in 90° position ........................................................................................... 32
Figure 17: Height setting with handwheel and scale ............................................................................................ 32
Figure 18: Tilting lever with angle scale ................................................................................................................ 33
Figure 19: Drilling length stops.............................................................................................................................. 33
Figure 20: Drilling depth stops .............................................................................................................................. 33
Figure 21: Mortising sequence.............................................................................................................................. 34
Figure 22: Drilling out a mortise............................................................................................................................ 34
Figure 23: Fitting the dowel indexing device ........................................................................................................ 35
Figure 24: Mounting holes on the rear ................................................................................................................. 35
Figure 25: Using the dowel indexing device.......................................................................................................... 35
Revisions:
Revision
Editor
Modification
Date
000
AG
Original manual translated
14.09.2022
001
AG
Section 11.10 added.
09.01.2023

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1Liability and Warranty
When purchasing a machine or additional component (hereinafter referred to as “machine”), the General Terms
and Conditions of Sale and Delivery of HOKUBEMA Maschinenbau GmbH generally apply. These are provided to
the purchaser or operator at the latest when the contract is concluded.

IMPORTANT NOTE: Liability and warranty claims shall only commence from the point in time at
which the signed handover certificate (see  page 3 resp. 5) from the dealer and/or end cus-
tomer for the delivered machine has been submitted to HOKUBEMA Maschinenbau GmbH in
written form.
Liability and warranty claims for personal injury and property damage are generally excluded if they are due to
one or more of the following causes:
•Commissioning of the machine without prior machine instruction by an authorised and adequately trained
specialist who is familiar with the function and dangers of the machine.
•Electrical connection as well as repair and/or maintenance work on electrical components by personnel
who do not have the appropriate qualifications.
•Connection and repair and/or maintenance work on hydraulic or pneumatic components by personnel
who do not have the appropriate qualifications.
•Non-observance of the instructions in the operating manual, in particular the chapter “Safety”.
•Improper use or operation in an unauthorised area of application.
•Improper assembly, commissioning, operation and maintenance of the machine.
•Unauthorised conversions or modifications to the machine or additional components.
•Operating the machine without using all the protective equipment available for the operation.
•Inadequate monitoring and maintenance of the machine components and protective devices.
•Continuing to operate the machine when faults, damage or defects are present.
•Processing materials that do not correspond to the machine's area of application.
•Carrying out operations that are not permitted for the machine supplied.
•Use of tools that are not permitted for the machine supplied.
•Operating the machine outdoors or in damp, wet or potentially explosive environments.
•Operation of the machine outside permissible ambient temperatures or humidity.
•Grossly negligent behaviour when handling or operating the machine.
•Impact by foreign bodies, e.g. stones, metal parts, etc.
•Improperly carried out repairs.
•Catastrophic events due to force majeure.

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2Introduction
This operating manual applies to the slot drilling and mortising ma-
chine WOODPECKER Type LBM1-200. The purpose of this document
is to acquaint the user with the machine and enable him to use it to
the full extent of its intended capabilities. Additionally it contains
important information to operate the machine safely, properly and
economically.
Observance of the manual helps to avoid hazards, reduce repair
costs and downtimes and increase the reliability and service life of
the machine.
Figure 1: Typical application ”mortising”
Furthermore, this operating manual serves to supplement instructions based on national regulations for acci-
dent prevention and environmental protection.
This operating manual must always be available at the place of use of the machine. It must be
read and followed by every person who is assigned to work on the machine, e.g.
•during operation, including set-up, troubleshooting in the work process, removal of
production waste and maintenance,
•during maintenance (servicing, inspection, repair)
•and/or during transport.)
Apart from the operating manual and the legally binding accident prevention provisions applicable in the country
and place of use, the recognized technical regulations for safe and proper work must also be observed.
2.1 Legal Notice
WOODPECKER is a brand of Hokubema Maschinenbau GmbH. All contents of these operating instructions are
subject to the rights of use and copyright of HOKUBEMA Maschinenbau GmbH. Any reproduction, modification,
further use and publication in other electronic or printed media, as well as their online publication, requires the
prior written consent of HOKUBEMA Maschinenbau GmbH.
2.2 Figures
All photos, figures and graphics contained in this document are for illustration and better understanding only
and may differ from the current state of the product. Title photos and general views may also include optional
components and special accessories.
3Symbols
3.1 General Symbols
Symbol
Meaning

Indicates passages within this operating manual that must be particularly observed in order to
prevent malfunctions or damage to the machine.

Refers to chapters, sections, or figures within this document.

Refers to an external document or a third-party source.

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3.2 Symbols in Safety Instructions
Symbol
Safety Instruction
General danger symbol, which requires the highest attention!
Failure to observe may result in damage to the equipment, serious injury or even death.
Warning of possible danger from forklift traffic!
Non-observance may result in life-threatening injuries.
Warning indicates a possible hazard under suspended loads!
Non-observance may result in life-threatening injuries.
Warning indicates a possible fall hazard!
Non-observance of these instructions may result in serious injuries.
Warning indicates a possible cutting hazard!
Risk of personal injury and possibly additional damage to equipment.
Reference to the obligation to wear protective gloves!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear hearing protection!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear protective goggles!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear a respiratory protection mask!
Non-observance of these instructions may cause breathing difficulties and lung damage.
Reference to the obligation to wear safety shoes!
Non-observance of these instructions may result in personal injury.
Possible dangerous crushing hazard in the area of stationary objects!
Risk of personal injury and possibly additional equipment damage.
Reference to a possible crushing hazard!
Non-observance increases the risk of injury to hands and fingers!
This symbol warns of the dangers of electric voltage!
Failure to observe may result in damage to the equipment, serious injury or even death.
Fire hazard! Do not smoke and do not ignite open fire.
Access for unauthorized persons prohibited!
Risk of personal injury and possibly additional equipment damage.
This safety notice indicates a possible dangerous pull-in hazard!
Wearing loose clothing, jewellery as well as long untied hair is prohibited!
Risk of personal injury and possibly additional damage to property.

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4General
The solidly constructed and high quality WOODPECKER slot drilling
and mortising machine type LBM1-200 enables precise mortising and
is equally suitable for use in joineries, workshops, training centres as
well as in the do-it-yourself sector.
The machine is equipped with a cross-support that can be moved in
longitudinal and transverse direction. This allows a maximum drilling
depth of 205 mm and a maximum drilling length of 250 mm. The
movement in longitudinal and transverse direction is done by one-
hand operation.
The machine is already equipped with a mitre fence, a stop rod for
serial machining, tiltable drilling unit (± 45°), two eccentric clamps
and a Ø 0 - 20 mm Westcott drill chuck including a fixed saw blade
guard. With the optional dowel indexing device, precise dowel holes
can also be produced in the fixed grids 16, 22, 25 and 32 mm.
Figure 2: LBM1-200
4.1 Structure
•The table top made of sturdy cast iron is screwed to the machine stand.
•Two eccentric clamps supplied ensure secure workpiece fixing on the machine table.
•The stop rod, which can be mounted on both sides of the table top, facilitates series machining.
•The stop rail of the mitre fence supplied can be used on both sides and allows settings in the range of ±45°.
•The height adjustment (up to max. 150 mm) is carried out according to a scale with a handwheel.
•The drilling length and drilling depth can be limited by lateral stops.
•The speed of the drive motor is 2840 rpm.
4.2 Standard Equipment
•High-precision Westcott drill chuck (capacity 0 - 20 mm) including SW 8 spanner
•Stops for drilling depth and drilling length manually adjustable via knurled rings
•Mitre fence, usable on both sides of the stop rail, with variable ± 45° range and
22.5° / 45° / 0° fixed degree grid (pluggable to both sides via index bolt)
•Handwheel for height adjustment via laterally mounted millimetre scale
•Two robust hand lever eccentric clamps, infinitely adjustable in height
•Separate measuring scales for height and tilt adjustment
•Guard with clamping opening above the drill chuck
•Steplessly tiltable from -45° to +45° drilling unit
•Smooth-running one-handed lever operation
•Solid cast iron table 600 x 320 mm
•Laterally extendable stop rod
•Motor with 2.2 kW / 3.0 HP
4.3 Options and Accessories
Optionally available components and the corresponding article numbers for ordering can be found in the chap-
ter 16 “Options and Accessories”.

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4.4 Purpose of the Slot Drilling and Mortising Machine
The WOODPECKER LBM1-200 slot drilling and mortising machine is used exclusively for drilling holes and mor-
tises up to Ø 20 mm in solid wood and wood-like board materials. Metallic materials as well as materials and
woods containing metal parts must not be machined with the slot drilling machine.
Improper use can lead to danger to persons and to a defect or damage to the machine.
Please also read the section 5 “Application Area and Intended Use”.
4.4.1 General Scope of Application
The general fields of application of the slot drilling and mortising machine are very versatile, for example
•in joineries and carpentry workshops,
•in industrial and craft enterprises,
•in schools and training centres,
•in model construction
•and in the do-it-yourself sector.
4.5 Target Group and Previous Experience
This operating manual is intended for the operating and maintenance personnel of the machine. The operating
personnel is to be determined by the operator and must further meet the following requirements:
•Basic technical knowledge (e.g. apprenticeship as carpenter, machine fitter, etc. and/or practice in operat-
ing tilting spindle moulders resp. woodworking machines)
•Reading and understanding these operating and maintenance instructions
In order to acquire the knowledge required to operate this machine, the operator must ensure the following
measures:
•Product training for every operator (also possible external personnel)
•Regular safety instruction
4.6 Requirements for the Operators
•The machine may only be operated by trained personnel who have also read this manual.
•Inspection, maintenance, cleaning and repair may only be performed by technical specialists
with product-specific training and mechanical and/or electrical training.
•Specialists with product-specific training are to be commissioned and held responsible for
planning and checking the work.
•The national protective regulations for employees must be observed.
•The operator is responsible for the safe use of the machine.
•The legal minimum age must be observed.
4.7 Training of Personnel
All machine operators must be adequately trained in the operation and maintenance of the machine. In particu-
lar, the training must include the following:
•General rules for the use of the machine, proper operation, correct adjustment of the machine, clamping
devices, fences, stop systems, cross-support and all protective devices.
•Proper handling of the workpieces during the machining process. Correct working position to the machine,
to the workpiece and to the drill chuck during and after machining.
•The personnel must be informed about hazards, risks and appropriate protective measures.
•The personnel must be trained in the area of regular checks of the guards and protective devices.
•The personnel must be trained in the use of the guards and protective device.

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4.8 Accident Prevention
•To avoid accidents, the following rules must be observed for operation:
•Prevent unauthorized persons from gaining access to the machine.
•Keep unauthorized persons away from the danger areas.
•Repeatedly inform present other persons about existing residual risks (refer to section 5.1.3).
•Conduct and record regular training & instruction for persons who must be in the area of the machine.
•New employees must be trained internally to work on a thickener and this training must be documented.
4.9 General Safety Regulations
Generell gelten im Umgang mit der Maschine folgende Sicherheitsbestimmungen und Verpflichtungen:
A slot drilling and mortising machine may only be operated in a technically perfect and clean condition.
It is prohibited to remove, modify or bypass any protective, safety or monitoring equipment.
It is forbidden to modify or alter the machine without the written approval of the manufacturer / supplier.
Faults or damage must be reported to the operator immediately, eliminated without delay and repaired if
necessary.
For repairs, only original spare parts may be used.
All protective, safety and monitoring devices must be regularly checked and maintained by the operator.
Only instructed, trained or qualified persons may work on this machine.
Maintenance work must be carried out and documented in accordance with the maintenance instructions.
After maintenance or repair, the machine may only be started with all protective devices fitted. A respon-
sible person must be defined for this purpose, who checks that the guards have been properly installed.
For the operation of a slot drilling and mortising machine, the respective national safety regulations for
employees as well as the national safety and accident prevention regulations apply.

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5Safety
5.1 Basic Safety Instructions
Woodworking machines can be dangerous if used improperly. Therefore, observe the safety instructions listed
in this chapter and the accident prevention regulations of your employer's liability insurance association!
The manufacturer accepts no liability for damage and malfunctions resulting from failure to
observe these operating instructions.
5.1.1 Application Area and Intended Use
•The slot drilling and mortising machine WOODPECKER LBM1-200 is used exclusively for
drilling holes and mortises up to Ø 20 mm in solid wood and wood-like board materials.
•Metallic materials or wood containing metal parts must not be machined with the slot
drilling and mortising machine!
•This machine may only be operated on a level, paved surface with a sufficient load ca-
pacity (net weight approx. 180 kg)!
Any processing of other materials requires prior consultation with and approval of the manufacturer.
Improper use can lead to danger to persons and to a defect or damage to the machine.
Only workpieces that can be safely placed and guided may be machined.
Metallic materials must not be machined.
The machine is not suitable for operation outdoors or in potentially explosive areas.
•Permissible altitude: max. 1000 m above sea level
•Permissible ambient temperature: +1 … +40° C
•Permissible humidity: max. 90 %
Intended use includes wearing a dust mask or, if possible, connecting the machine to an ad-
equately dimensioned external extraction unit.
In addition, all operating, maintenance and servicing conditions prescribed in the operating manual must be
complied with.
5.1.2 Modifications and Conversions to the Machine

Unauthorised conversions and modifications to the machine are strictly prohibited for safety
reasons. This will invalidate the CE declaration of conformity! The manufacturer is not liable
for any resulting damage. The risk for this is borne exclusively by the operator/user.

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5.1.3 Residual Risks
The machine is built according to the latest state of the art and the recognised safety rules. Nevertheless, the
use of the machine may cause danger to life and limb of the user or third parties or damage to the machine and
other equipment. Due to the construction of the machine, the following residual risks can occur even when used
as intended and despite compliance with all relevant safety regulations:
Reading and applying the operating manual is mandatory for the operating personnel.
Be alert to possible crushing hazards:
a) when transporting the machine by forklift truck →between forks & pallet / machine
b) when picking up the machine →between machine / pallet and floor
c) when lowering the machine →between machine and fixed equipment
Be alert to possible crushing hazards when lowering the machine (from the cargo pallet to the
floor) with a forklift truck or overhead crane.
Make sure that no objects fall from the forklift truck / crane.
Do not leave any objects / tools on the machine.
It is strictly prohibited to ride on the machine during a lifting operation (with the indoor crane or
forklift). There is a danger of falling!
Unauthorised persons are not allowed to enter the installation area of the machine
(responsibility of the operator).
Be aware of possible tripping and slipping hazards on the floor. Prevent possible hazards by keep-
ing the floor dry and clean and by using anti-slip floor coverings around the machine.
Be aware of the danger from falling objects such as workpieces, tools or similar. Therefore, wear
safety shoes, especially when transporting and setting down the machine.
Pay attention to the existing danger of cuts on the drilling bit. Never reach into the running drilling
bit! Wear protective gloves when changing the tool.
Be aware of the danger of cutting through chips and splinters and never remove them from the
danger area by hand and/or while the machine is running. Use suitable aids, e.g. hand brushes.
Danger of being drawn in and increased risk of injury when wearing watches and jewellery.
Wearing watches and jewellery is prohibited on the slot drilling and mortising machine.
Be aware of a possible danger of being drawn in by moving machine parts or tools. This can cause
pieces of clothing or hair to be caught. Always wear tight-fitting clothing or avoid loose clothing
and wear a hair net if necessary.
Danger from electric shock! There are hazards when working on the electrical system.
This work must only be carried out by qualified personnel!
Danger from electric shock! It is strictly forbidden to bypass safety devices (e.g. safety switches).
Electrical equipment must be maintained and cleaned regularly.
Pay attention to the danger of crushing on workpiece guides and moving machine parts.
Make sure that no unauthorised persons are in the area of the machine.
Be aware of the risk of injury from flying tool parts in the event of tool breakage.
Therefore wear protective goggles.
Be aware of the risk of injury from flying workpiece parts and chips, splinters and dust coming out
of the machine. Therefore wear protective goggles.
Be aware of the increased noise emission and wear hearing protection.
Pay attention to the increased dust formation and generally wear a dust protection mask.
In addition, the machine can be connected to an external extraction unit.
The emergency stop buttons must always be freely accessible. They must not be moved, e.g. with
hopper boxes. Check the function of the emergency stop buttons daily (before starting work).
Fire hazard due to wood dust in connection with flying sparks and/or open fire!
Electrical equipment must be maintained and cleaned regularly.

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5.1.4 Observe the Environmental Protection Regulations
During all work with the machine, the environmental protection regulations, obligations and laws for waste
avoidance and proper recycling and/or disposal applicable at the place of use must be observed. This applies in
particular to installation, repair and maintenance work involving substances that could pollute the groundwater
(e.g. hydraulic oils and cleaning agents and liquids containing solvents). In any case, prevent them from seeping
into the ground or entering the sewage system.
Store and transport the above-mentioned hazardous substances only in suitable con-
tainers. Avoid leakage of hazardous substances by using suitable collection containers.
Ensure that the above-mentioned substances are disposed of by a qualified disposal
company.
5.1.5 Organisational Measures
Always keep this operating manual within easy reach and at the place of use of the machine.
In addition to the operating manual, observe and instruct on generally applicable legal and other binding
regulations for accident prevention and environmental protection.
Supplement the operating manual with further instructions, including supervisory and reporting duties, to
take account of special operational features (e.g. with regard to work organisation, work processes, per-
sonnel employed).
Before starting work on the machine, the person responsible for its operation must have read and under-
stood the operating instructions, especially the chapter 5 “Safety”. This applies in particular to person-
nel who only occasionally work on the machine.
Check that work is carried out in a safety-conscious and hazard-conscious manner and in compliance with
the operating manual.
Operators must not wear open long hair, loose clothing or jewellery (including rings). There is a risk of in-
jury, e.g. by getting caught or drawn in.
Observe the safety instructions and danger warnings on the machine and keep them complete and in legi-
ble condition.
In case of safety-relevant changes to the machine or its operating behaviour, shut down the entire system
immediately and report the fault to the responsible office/person.
Use personal protective equipment as necessary or required by regulations.
Do not make any modifications, additional attachments or conversions to the machine without the manu-
facturer's approval! This will compromise safety and invalidate the manufacturer's warranty and any lia-
bility claim.
Spare parts must meet the technical requirements specified by the manufacturer. The exclusive use of
original spare parts ensures this. Therefore, only use original spare parts from the manufacturer.
Observe the fire alarm and firefighting possibilities. Make the location and operation of fire extinguishers
(fire class ABC) known. Do not use water!
5.1.6 Personnel Selection and Qualification - Basic Duties
The machine design and operation is intended for right-handers.
Work on and with the machine may only be carried out by reliable personnel.
Observe the legal minimum age!
Only use trained or instructed personnel. Clearly define the responsibilities of the personnel for operating,
setting up, maintaining and repairing!
Ensure that only authorised personnel work on the machine!
If personnel to be trained or apprenticed have to work on the machine, this may only be done under the
constant supervision of an experienced resp. qualified person.
Work on the electrical equipment of the machine may only be carried out by a qualified electrician or by
untrained persons under the direction and supervision of a qualified electrician in accordance with the
electrotechnical regulations.

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5.2 Safety Instructions for Specific Phases of Operation
Defects and damage to the machine are to be reported immediately after detection.
Any mode of operation that compromises safety is prohibited!
Sufficient lighting around the machine must be ensured (at least 500 Lux)!
5.2.1 Permitted Operations
Only the following operations are permitted with the slot drilling and mortising machine:
✓Drilling through holes
✓Drilling blind holes
✓Drilling mortises, slots and oblong holes in solid woods
✓Producing dowel holes
✓Boring and tenoning of knotholes
5.2.2 Prohibited Operations
The following operations are prohibited with the slot drilling and mortising machine:
XMilling work of any kind with pure milling tools
XGrinding and sawing work of any kind
5.2.3 Before Working
Wear personal protective equipment (safety goggles, safety shoes, ear protection, dust mask), close-fitting
clothing and a hair net if necessary! Take off watches, necklaces and other jewellery.
Before starting work, check tools for operational safety (function and visual check). Protective devices
must not be bypassed, removed or made inactive.
Clean the machine table from dirt and chips and provide containers for waste pieces.
Only use tools in perfect, sharpened condition and with clean clamping surfaces.
Only clamp permitted (approved) tools in the drill chuck.
Before starting the drill spindle, remove the drill chuck spanner.
Switch on and off only via the machine switch, not with the connector.
Always check workpieces to be machined for foreign objects, cracks and loose knots.
Only carry out adjustment work on the machine and the stop systems when the machine is at a standstill.
Use the necessary aids such as clamping devices, stop systems or mitre fences.
Place workpieces securely on the table top and on the fences / stops and clamp them firmly.
Remove any objects lying on the table (tools, loose parts, etc.) before drilling.
Observe the correct direction of rotation of the drilling bit.
Keep the floor in the area of movement around the machine free of tripping hazards.
Always wear a dust mask. In addition, it is recommended to equip the machine with a separate extraction
unit (can be found in specialist shops for woodworking machines).
Wear tight-fitting clothing and safety shoes and use safety goggles and ear protection.
Take off scarves, watches, necklaces, hand and arm jewellery.
Secure longer hair with a hair tie, cap or hair net.
Do not wear gloves when working with a running slot drilling machine.

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5.2.4 Normal Operation
Protective devices: Take measures to ensure that the machine can only be operated in a safe and functional
condition. Only operate the machine when all guards and safety-related devices such as detachable guards,
sound insulation etc. are present and in working order. Always work with all available protection devices!
Workpiece check: Before machining, inspect the workpiece for foreign inclusions, knots, twists, objects
and other irregularities.
Working area: An obstacle-free work area around the machine is essential for safe operation. The floor
should be level, well maintained and free from debris such as chips and cut-off workpieces.
Drilling bit: The drilling bit must correspond to the machine direction of rotation and the respective opera-
tion. Do not start drilling until the motor has reached full speed.
Drilling range during operation: Never attempt to remove splinters, chips or other parts from the cutting
area while the machine is running! Never remove splinters and chips by hand! Clamp the drilling bit as deep
as possible.
Special tools: For certain operating phases and operations it is necessary to use special tools, e.g. workpiece
stop, frame stop, mitre fence and dowel drilling unit.
Single pieces / samples: Always use all protective devices and appropriate tools!
Workpiece machining: Only process workpieces that can be safely placed and clamped on the table top.
Workpiece clamping: The eccentric clamp or the optional pneumatic safety clamping cylinder must be used
for all drilling work. The eccentric clamp must be clamped as close to the bore as possible.
Tilt setting: The tilt setting of the drilling unit may only be carried out using the tilt lever provided for this
purpose (see section 12.7).
Eccentric clamp: Place the clamping pad of the eccentric clamping device max. 2 mm above the workpiece
to achieve an optimum clamping stroke.
Clamping round workpieces: Attach a template with guide trough to the machine table; clamp and machine
the workpiece.
Clamping long workpieces: For the safe support of long workpieces, the appropriate equipment (e.g. sup-
port facilities such as roller blocks or table extensions) must be used for all drilling work.
Drilling depth / mortise length: Only set the drilling depth and drilling length when the tool is at standstill
and with the aid of suitable measuring equipment or by marking on the workpiece.
External extraction: It is recommended to equip the machine with an external extraction unit. This must
allow a flow rate of at least 20 m/s for dry chips and 28 m/s for moist chips (moisture 18 % or more).
Machine condition: Check the machine for externally visible damage and defects at least once per shift! Any
changes that have occurred (including those in the operating behaviour) must be reported immediately to
the responsible office or person! If necessary, stop and secure the machine immediately!
Damage: Damaged parts must be replaced immediately. Repair work may only be carried out by authorised
specialists and with the main switch locked.
Work interruptions: Switch off the machine even during short interruptions! Never leave the machine run-
ning unattended!

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5.2.5 Special work within the Scope of Maintenance Work as well as Troubleshooting
in the Workflow
Observe maintenance and inspection activities prescribed in the operating manual!
These activities, as well as all other repair work, may only be carried out by qualified personnel!
For all work concerning operation, production adjustment, conversion or setting of the machine and its
safety-related equipment as well as maintenance and repair, observe switch-on and switch-off procedures
according to the operating manual and instructions for maintenance work!
Secure the machine against unexpected restarting during maintenance and repair work.
➔Lock the main switch with a padlock!
Always tighten screw connections that have been loosened during maintenance and repair work!
If it is necessary to dismantle safety equipment during set-up, maintenance and repair, the safety equip-
ment must be reassembled and checked immediately after completion of the maintenance and repair
work!
Ensure safe and environmentally friendly disposal of operating and auxiliary materials (e.g. oils) and re-
placement parts (e.g. electronic components). See chapter 17 “Disassembly and Scraping“.
5.2.6 After Work
Before leaving the machine, switch off the main switch and lock it with a padlock.
Secure the machine against unauthorised use and never leave it unattended in an unsecured condition.
Clean the machine with an industrial hoover (avoid compressed air!).
5.2.7 Operator Training
It is important that all users of table milling machines are adequately instructed in the use, setting and operation.
This concerns in detail:
Possible hazards that may occur when working with the machine.
The basics of machine operation, correct setting and use of the fences, templates, aids and guards.
The correct selection of the tool for the respective processing.
The safe workpiece guidance and feeding.
The correct hand position and safe stacking and unstacking of the workpieces before and after machining.
5.2.8 Stability
For safe operation of the machine, it is necessary that it is placed in a stable position on a level, well-main-
tained and clean floor.
5.2.9 Setting up and Adjusting the Machine
Before starting the adjustment, the machine must be disconnected from the mains supply.
For tool clamping, refer to the recommendations of the tool manufacturer.
To ensure safe and effective machining, the tool must be suitable for the material to be machined.
Tools must be sharp and mounted on carefully balanced tool holders.