Woodstock Shop Fox D4792 User manual

Model D4792
Mobile Base Extension Kit
Instruction Sheet
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COPYRIGHT © MARCH, 2018 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in USA
#19526TK
Specifications
• Minimum Extension Length ................ 18"
• Maximum Extension Length ................ 44"
• Maximum Weight Capacity ........... 400 lbs.
Items Needed for Assembly
• Open-End Wrench or Socket 13mm..........1
• Open-End Wrench or Socket 17mm..........1
• Measuring Tape..................................1
• Hacksaw or Metal-Cutting Bandsaw .........1
Introduction
This Model D4792 Mobile Base Extension Kit
installson the Model D4666 Mobile Base to
provide a stable support platform for a machine
with an extension table, such as a table saw.
Figure 1. Assembled D4792 Extension Kit
attached to D4666 Mobile Base.
D4666
D4792
Description ....................................... Qty
A. Leg Support Channel Bracket................ 1
B. Extension Bar................................... 1
C. Adapter Bracket ............................... 1
D. Extension Bar Bracket ........................ 1
E. Foot Pedal Plungers ........................... 2
F. Foot Pedal Springs............................. 2
G. Foot Pedals ..................................... 2
H. Rubber Feet w/Hex Nuts M10-1.5 .......... 2
I. 3" Swivel Casters .............................. 2
J. Hardware (Not Shown)
—Hex Bolts M8-1.25 x 16 ................... 15
—Lock Nuts M8-1.25.......................... 12
—Shoulder Screw M8-1.25 x 8, 8 x 50 ...... 2
—Flat Washers 8mm ........................... 2
Inventory
Figure 2.Inventory.
A
C
B
D
E
F
GH
I
Operating machinery on an unsecured
mobile base may allow machine to shift
unexpectedly, which could result in kickback
or accidental contact with blade, cutter, or
other moving parts. Always secure all parts
of mobile base before operating machine.

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D4792 Mobile Base Extension Kit (Mfd. 1/18)
5. Attach swivel casters to each side of leg
support channel bracket using (8) M8-1.25 x
16 hex bolts and (8) M8-1.25 lock nuts
(see Figure 5).
6. Install foot pedal plunger and foot pedal
spring into each side of support bracket
(see Figure 6), and attach a rubber foot
with M10-1.5 hex nut to the bottom of each
foot pedal plunger.
Assembling Extension Kit
Follow the assembly instructions that came with
your Model D4666 Mobile Base before preparing
and assembling the D4792 Extension Kit.
To assemble extension kit, do these steps:
1. Loosen (4) hex bolts to separate D4666
Mobile Base bracket assembly from side
rails (see Figure 3).
Figure 6.Installing foot pedal plunger, spring,
and rubber foot.
Spring
Rubber
Foot
Figure 5.Swivel casters attached to leg support
channel bracket.
x 4
2. Slide adapter bracket over rail between
fixed wheels, then center and secure
bracket with M8-1.25 x 16 hex bolt
(see Figure 4).
4. Place machine on mobile base without
extension table. Refer to Model D4666
Instruction Sheet for details.
3. Re-assemble Model D4666 base and secure
hex bolts from Step 1.
Figure 4.Adapter bracket attached to rail
between fixed wheels.
Adapter
Bracket
Rail
Figure 3.Model D4666 frame separated.
Rails
Base
Bracket
Assembly
Casters
Do not load machine onto mobile base until
all bolts are tightened. Improper tightening
or only using one bolt can lead to collapse
or tipping, resulting in crushing injuries or
property damage.
Hex Bolts
Foot Pedal
Plunger

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D4792 Mobile Base Extension Kit (Mfd. 1/18)
7. Attach foot pedal to each side of support
bracket using (1) M8-1.25 x 50 shoulder
screw and (1) M8-1.25 lock nut (see
Figure 7).
8. Install extension table onto machine. Place
legs into channel bracket and center legs
along length of channel (see Figure 8).
9. Slide extension bar into adapter bracket
and lay it towards (or over the top of) leg
support channel bracket to determine if
you need to cut the extension bar (see
Figure 9).
— If extension bar does not overlap leg
support channel bracket, proceed to
Step 10.
— If extension bar does overlap leg support
channel bracket, then it is too long and
must be cut to length. To do this, mark
and cut the bar exactly where it crosses
the channel support bracket. Leave
enough length so both ends of bar engage
bolts in adapter bracket and extension
bar bracket.
Figure 8.Extension table legs placed in support
channel bracket.
Extension
Table Leg
Support
Channel
Bracket
Leg Support
Channel Bracket
Mark & CutBase
Extension
Bar
Figure 7.Pedals attached to support brackets.
x 2 10. Slide extension bar bracket over extension
bar, then attach bracket to center of leg
support channel bracket with (2) M8-1.25 x
16 hex bolts, (2) 8mm flat washers, and (2)
M8-1.25 lock nuts (see Figure 10).
11. Center extension bar between both
brackets and attach with (4) M8-1.25 x 16
hex bolts. The extension kit should now
look like the one shown in Figure 11.
Figure 11.Extension kit attached to Model
D4666 Mobile Base.
x 4
Figure 9.Extension bar and bracket placed
between base and leg support channel bracket.
Figure 10.Extension bar bracket attached.
Extension Bar
Extension
Bar
Bracket
x 2
Foot
Pedal
Adapter
Bracket

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D4792 Mobile Base Extension Kit (Mfd. 1/18)
1
2
3
4
5
6
7
8
9
10
11
12
10
11
11
12
6
7
8
9
13
11
10
10
10
13
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 XD4792001 LEG SUPPORT CHANNEL BRACKET 8 XD4792008 COMPRESSION SPRING 1.5 X 22 X 61
2 XD4792002 EXTENSION BAR BRACKET 9 XD4792009 FOOT M10-1.5 X 30 (RUBBER)
3 XD4792003 ADAPTER BRACKET 10 XD4792010 HEX BOLT M8-1.25 X 16
4 XD4792004 EXTENSION BAR 11 XD4792011 LOCK NUT M8-1.25
5 XD4792005 SWIVEL CASTER 3" 12 XD4792012 SHOULDER SCREW M8-1.25 X 8, 8 X 50
6 XD4792006 FOOT PEDAL 13 XD4792013 HEX NUT M10-1.5
7 XD4792007 FOOT PEDAL PLUNGER
Parts Breakdown & List