Woodstock D2796 User manual

COPYRIGHT © BY WOODSTOCK INTERNATIONAL, INC. TX 4-085-998
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
REPRINTED APRIL 2001, PRINTED IN CHINA
DOVETAIL JIG
D2796 OPERATING MANUAL
P.O. Box 2309
Bellingham, WA 98227

- 1 -Woodstock Intl., Inc. D2796
ASSEMBLY OPERATIONS PARTS
ADJUSTMENTSSAFETYINTRODUCTION
TABLE OF CONTENTS
INTRODUCTION ............................................................................................................................................2
COMMENTARY..............................................................................................................................................2
SAFETY RULES FOR ALL TOOLS ............................................................................................................3
UNPACKING....................................................................................................................................................4
ASSEMBLY.......................................................................................................................................................4
HAND LEVERS ......................................................................................................................................4
MOUNTING ............................................................................................................................................4
CAPACITIES ..................................................................................................................................................5
PREPARATION ..............................................................................................................................................6
ADJUSTMENT LOCATIONS ......................................................................................................................7
CLAMP ADJUSTING ....................................................................................................................................8
SIDE STOP SET UP ........................................................................................................................................8
TEMPLATE ADJUSTMENT ......................................................................................................................10
FENCE ADJUSTMENT................................................................................................................................12
FENCE ADJUSTMENT TABLE ................................................................................................................13
OPERATIONS................................................................................................................................................14
HALF-BLIND JOINTS..........................................................................................................................14
RABBETED DRAWER FRONTS ........................................................................................................16
TROUBLESHOOTING ................................................................................................................................17
TEAR OUT ............................................................................................................................................17
EXCESSIVE FIT....................................................................................................................................17
INCOMPLETE FIT................................................................................................................................17
OFFSET EDGES....................................................................................................................................18
FIT TOO TIGHT OR TOO LOOSE......................................................................................................18
UNEVEN FIT ........................................................................................................................................19
WARRANTY...................................................................................................................................................20
CLOSURE.......................................................................................................................................................20
PARTS DIAGRAM...................................................................................................................................... 21
PARTS LIST....................................................................................................................................................22
TOOL DATA...................................................................................................................................................22
COPYRIGHT © BY WOODSTOCK INTERNATIONAL, INC. TX 4-085-998
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
REVISED APRIL 2001, PRINTED IN TAIWAN

- 2 - Woodstock Intl., Inc. D2796
INTRODUCTION
INTRODUCTION
Woodstock International, Inc. is proud to offer the
Model D2796 12" Dovetail Jig. Suitable for production
work or small scale dovetail joinery, the Model D2796
enables you to simultaneously cut 5/8" half-blind dove-
tails and pins with a router, 7/16" guide bushing, and 1/2",
14° dovetail bit. The dovetail jig handles stock up to
11/4" thick and 12" wide and mounts easily to your
bench top. Heavy, stamped steel construction provides
excellent rigidity and strength, while the horizontal and
vertical cam action clamps securely hold your wood in
place. Two optional templates are available for making
1⁄2" and 3⁄4" half-blind dovetails and pins.
Woodstock is committed to offering top quality prod-
ucts and supporting them through customer service and
technical documentation. The manual you are reading
represents our latest effort to produce the best docu-
mentation possible. If you have any criticisms or com-
ments you feel we should consider for our next printing,
please write us at the address below.
Manager, Technical Documentation
Woodstock International, Inc.
P.O. Box 2309
Bellingham, WA 98227
If you have any parts problems or requests, please con-
tact the dealer where the Model D2796 Dovetail Jig
was purchased or call Woodstock International at 1-
800-840-8420 between 8am and 5pm Pacific Standard
Time, Monday through Friday.
To operate this or any tool safely and efficiently, it is
essential to become as familiar with its characteristics
as possible. Take as much time as necessary to become
acquainted with the Model D2796 Dovetail Jig. The
time you invest before you use it will be time well
spent. Also, read and follow all of the safety procedures
noted in this manual. If you do not understand any of
the operations or safety guidelines discussed in this
manual, please get answers to all your questions before
attempting to use this jig. The specifications, drawings,
and photographs illustrated in this manual represent the
Model D2796 as supplied when the manual was pre-
pared. However, owing to Woodstock’s policy of con-
tinuous improvement, changes to the Model D2796
may occur at any time with no obligation on the part of
Woodstock. Should you receive a manual update,
please keep it with the manual for future reference.
The information in this manual has been obtained from
sources we believe to be as reliable and up-to-date as
possible. We have included some important safety mea-
sures which we believe to be essential to this tool’s safe
operation. While most safety measures are generally
universal, Woodstock reminds you that each work envi-
ronment is different and safety rules should be consid-
ered as they apply to your situation.
We also believe additional sources of information are
important to realize the full potential of this tool. Trade
journals, woodworking magazines, and your local
library are good places to find such information.
COMMENTARY
The Model D2796 was designed for making pre-
cise dovetails. It must never be modified and/or
used for any other purpose. Modifications or
improper use of this tool will void all warranties
and may cause serious personal injury. If you are
confused about any aspect of the jig, DO NOT
use it until you have resolved any questions you
might have.

- 3 -Woodstock Intl., Inc. D2796
SAFETY
1. KNOW YOUR POWER TOOL. Read the
owner’s manual carefully. Learn the tool’s appli-
cations and limitations, as well as its particular
hazards.
2. KEEP ALL GUARDS IN PLACE and in work-
ing order.
3. GROUND ALL TOOLS. If an adapter is used to
accommodate a two-prong receptacle, the adapter
plug must be attached to a known ground. Never
remove the grounding prong.
4. REMOVE ADJUSTING KEYS AND
WRENCHES. Make it a habit to check that keys
and adjusting wrenches are removed from the
machine before turning it on.
5. KEEP WORK AREA CLEAN. Cluttered areas
and benches invite accidents.
6. AVOID DANGEROUS ENVIRONMENTS. Do
not use power tools in damp or wet locations or
expose them to rain. Keep your work area well
lighted.
7. KEEP CHILDREN AND VISITORS AWAY.
All children and visitors should be kept a safe dis-
tance away from your work area.
8. MAKE WORKSHOP CHILD-PROOF with
padlocks, master switches, or by removing starter
keys.
9. DO NOT FORCE TOOL. Tools work better and
more safely when they are allowed to work at their
own speed.
10. WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, or jewelry that might
get caught in moving parts. Non-slip footwear
should be worn. Wear a hat or other protective
head wear if your hair is long.
11. NEVER STAND OR LEAN ON TOOL.
12. USE SAFETY GLASSES AND EAR PRO-
TECTION. Also use a DUST MASK if the cut-
ting operation is dusty.
13. DO NOT OVERREACH. Keep proper footing
and balance at all times.
14. MAINTAIN TOOLS IN TOP CONDITION.
Keep tools sharp and clean for best and safest per-
formance. Follow instructions for lubricating and
changing accessories.
15. DISCONNECT TOOLS FROM POWER
before servicing and when changing accessories,
such as blades, bits, and cutters.
16. AVOID ACCIDENTAL STARTING. Make
sure the switch is in the “OFF” position before
plugging in the cord.
17. CHECK DAMAGED PARTS. Do not operate
the machine until you are certain it is in perfect
running condition.
18. NEVER LEAVE THE TOOL RUNNING
UNATTENDED - TURN POWER OFF. Do not
leave the tool until it comes to a full stop.
19. DO NOT OPERATE THE TOOL IF USING
DRUGS, ALCOHOL, OR MEDICATION.
20. DO NOT WORK IN HASTE or operate machine
if you are mentally or physically fatigued.
21. IF THERE IS SOMETHING YOU DO NOT
KNOW OR UNDERSTAND, DO NOT OPER-
ATE MACHINE! Ask for help first. Confusion
can be dangerous.
22. BAD HABITS ARE DANGEROUS. Review all
safety procedures often.
23. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES performing the intended
operation, stop using the machine! Then contact
our service department or ask a qualified expert
how the operation should be performed.
SAFETY RULES FOR ALL TOOLS