Woodstock Shop Fox W1805 User manual

MODEL W1805
161⁄2" DOVETAIL MACHINE
Phone: [phone] • Online Technical Support: [email protected]
COPYRIGHT © JULY, 2007 BY WOODSTOCK INTERNATIONAL, INC. REVISED APRIL, 2020 (JL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in Taiwan
#9341TR
OWNER'S MANUAL
(FOR MODELS MANUFACTURED 7/15)

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.

SET UPELECTRICAL MAINTENANCE SERVICE PARTS
OPERATIONS
SAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
Machine Specifications .......................... 3
Controls & Features ............................. 5
SAFETY ...............................................6
Standard Machinery Safety Instructions ...... 6
Additional Safety for Dovetail Machines...... 8
ELECTRICAL .........................................9
Circuit Requirements ............................ 9
Grounding Requirements...................... 10
Extension Cords ................................ 10
SETUP .............................................. 11
Unpacking ....................................... 11
Inventory ........................................ 11
Machine Placement ............................ 12
Cleaning Machine............................... 12
Lifting & Moving ................................ 13
Mounting to Shop Floor........................ 14
Assembly......................................... 14
Dust Collection ................................. 14
Air Connection.................................. 15
Test Run.......................................... 16
OPERATIONS....................................... 17
General .......................................... 17
Dovetail Terminology .......................... 17
Stock Preparation .............................. 18
Dovetail Setup .................................. 20
MAINTENANCE .................................... 30
Schedule ......................................... 30
Cleaning ......................................... 30
Lubrication ...................................... 30
SERVICE ............................................ 31
General .......................................... 31
Cutter Replacement ........................... 31
Belt Tension ..................................... 31
Belt Replacement .............................. 32
Electrical Safety Instructions................. 33
110V Wiring Diagram .......................... 34
220V Wiring Diagram (Prewired)............. 35
Troubleshooting................................. 36
PARTS .............................................. 38
Table ............................................. 38
Headstock ....................................... 40
Stand ............................................. 42
Label Placement ............................... 44
WARRANTY ........................................ 45

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Model W1805 (For Machines Mfd. Since 7/15)
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please
contact Woodstock International Technical Support at [phone] Ext. 2 or send e-mail to:
[e-mail]. Our knowledgeable staff will help you troubleshoot problems and pro-
cess warranty claims.
INTRODUCTION
If you need the latest edition, you can download it from http://www.woodstockint.com/manuals.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: [e-mail]

-3-
Model W1805 (For Machines Mfd. Since 7/15)
INTRODUCTION
Phone #: [phone] • Online Tech Support: [e-mail] • Web: www.shopfox.biz
MACHINE
SPECIFICATIONS
Motor
Type ......................................................................................... TEFC Capacitor Start Induction
Horsepower ................................................................................................................. 1 HP
Voltage ...............................................................................................................110V/220V
Prewired .................................................................................................................... 220V
Phase .......................................................................................................................Single
Amps .......................................................................................................................10/5 A
Speed .................................................................................................................. 3450 RPM
Cycle ........................................................................................................................ 60 Hz
Power Transfer .................................................................................................... V-Belt Drive
Bearings ............................................................................................... Sealed and Lubricated
Main Specifications
Cutting Capacities
Maximum Dovetail Height ............................................................................................3⁄4"
Minimum Dovetail Height ........................................................................................... 3⁄16"
Maximum Workpiece Thickness ................................................................................... 23⁄8"
Minimum Workpiece Thickness .................................................................................... 13⁄32"
Maximum Workpiece Size ............................................................................ 161⁄2" W x 59" L
Minimum Workpiece Size ............................................................................ 23⁄8" W x 77⁄8" L
Spindle & Bit Information
Number of Spindles ..................................................................................................... 1
Spindle Speed ................................................................................................18,500 RPM
Dovetail Shank Diameter .................................................................................. 1⁄2" (12mm)
Dovetail Bit ......................................................................... Angle 10° x 5⁄8" L, Single Cutter
Dovetail Templates ................................................................................. 1", 11⁄2", 2", 21⁄2"
Overall Dimensions
Machine Size .................................................................................. 355⁄8" W x 261⁄2" D x 567⁄8" H
Machine Weight ........................................................................................................440 Lbs.
Footprint ...................................................................................................... 37" W x 211⁄4" L
Table Height .............................................................................................................. 467⁄16"
Table Size ....................................................................................................... 24" W x 73⁄4" L
Construction Materials
Cabinet ...................................................................................................... Pre-Formed Steel
Carriage ...............................................................................................................Aluminum
Slide Way ...............................................................................Hardened & Ground Chromed Steel
Table .............................................................................................. Precision Ground Cast Iron
Sliding Guide .................................................................................... Ball Bearing Linear Guides
Paint ............................................................................................................ Powder Coated
MODEL W1805
16" PNEUMATIC CLAMPING DOVETAIL MACHINE
Model W1805 Machine Specifications, Page 1 of 2

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Model W1805 (For Machines Mfd. Since 7/15)
INTRODUCTION
Shipping Dimensions
Shipping Crate Size .................................................................................... 42" W x 30" L x 64" H
Shipping Weight ........................................................................................................539 Lbs.
Electrical
Switch ......................................................................................................... Magnetic Switch
Cord Length ................................................................................................................. 9 ft.
Cord Gauge ............................................................................................................ 14 gauge
Recommended Circuit Size at 220V .................................................................................15 amp
Recommended Circuit Size at 110V .................................................................................15 amp
Recommended Plug Type for 220V ..................................................................................... 6-15
Recommended Plug Type for 110V ..................................................................................... 5-15
Other
Number of Dust Ports ......................................................................................................... 1
Dust Port Size ................................................................................................................. 4"
Approximate Assembly Time ......................................................................................15 Minutes
Warranty .................................................................................................................. 2 Year
Country of Origin ....................................................................................................... Taiwan
Machine Highlights
Dual pneumatic clamps for lightning-fast workpiece loading/unloading
1HP, 110V/220V, Motor (prewired 220V)
Included 1", 11⁄2", 2", and 21⁄2" dovetail templates
Micro-adjustable cutter controls for precision-fit dovetails
Handles workpieces as large as 23⁄8"H x 161⁄2"W x 59"L
Once setup, can create a dovetail joined box in under 40 seconds!
Model W1805 Machine Specifications, Page 2 of 2

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Model W1805 (For Machines Mfd. Since 7/15)
INTRODUCTION
Controls & Features
Lifting Eye Bolt
Lifting Eye Bolt
Vertical Fence
Vertical Clamps
Clamp Activation Handles
Magnetic Switch
Horizontal Clamps Horizontal
Fence
Clamp
Activation
Handles
Air Supply
Unit
Headstock
Headstock
Indicator Plate
Template Bar
4" Dust Port

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Model W1805 (For Machines Mfd. Since 7/15)
SAFETY
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the equipment or a situation that may cause
damage to the machinery.
NOTICE
SAFETY
OWNER’S MANUAL.
Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY.
Untrained operators
have a higher risk of being hurt or killed. Only
allow trained/supervised people to use this
machine. When machine is not being used,
disconnect power, remove switch keys, or
lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
DANGEROUS ENVIRONMENTS.
Do not use
machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increases the risk of
accidents and injury.
MENTAL ALERTNESS REQUIRED.
Full mental
alertness is required for safe operation of
machinery. Never operate under the influence
of drugs or alcohol, when tired, or when
distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow an
electrician or qualified service personnel to
do electrical installation or repair work, and
always disconnect power before accessing or
exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making
adjustments, changing tooling, or servicing
machine. This eliminates the risk of injury
from unintended startup or contact with live
electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
Standard Machinery Safety Instructions
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident prevention mea-
sures—this responsibility is ultimately up to the operator!
SAFETY
Standard Machinery Safety Instructions

-7-
Model W1805 (For Machines Mfd. Since 7/15)
SAFETY
WEARING PROPER APPAREL. Do not wear
clothing, apparel,or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips, which could cause loss
of workpiece control.
HAZARDOUS
DUST. Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
HEARING PROTECTION.
Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
REMOVE ADJUSTING TOOLS.
Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys,
wrenches, or any other tools on machine.
Always verify removal before starting!
INTENDED USAGE.
Only use machine for its
intended purpose—never make modifications
without prior approval from Woodstock
International. Modifying machine or using
it differently than intended will void the
warranty and may result in malfunction or
mechanical failure that leadsto serious
personal injury or death!
AWKWARD POSITIONS.
Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
CHILDREN & BYSTANDERS.
Keep children and
bystanders at a safe distance from the work
area. Stop using machine if they become a
distraction.
GUARDS & COVERS.
Guards and covers reduce
accidental contact with moving parts or flying
debris—make sure they are properly installed,
undamaged, and working correctly.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
loss of control. Before starting, verify machine
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and
ensure all moving parts completely stop
before walking away. Never leave machine
running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. A
machine that is improperly maintained could
malfunction, leading to serious personal injury
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect
safe operation. Immediately repair or replace
damaged or mis-adjusted parts before
operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside, resulting
in a short. Do not handle cord/plug with wet
hands. Avoid cord damage by keeping it away
from heated surfaces, high traffic areas, harsh
chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the
intended operation, stop using the machine!
Contact Technical Support at [phone].

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Model W1805 (For Machines Mfd. Since 7/15)
SAFETY
Additional Safety for Dovetail Machines
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.
READ and understand this
entire instruction manual
before using this machine.
Serious personal injury
may occur if safety and
operational information is
not understood and fol-
lowed. DO NOT risk your
safety by not reading!
GUARD. The guard helps protect the operator
from the spinning cutter and flying debris
during operation. Never operate the dovetail
machine or allow it to be connected to
power when the guard is removed or serious
personal injury may occur.
BOARD EJECTION. The machine may eject
boards in the horizontal position if they are
not clamped securely. Never allow others to
stand directly behind the dovetail machine
during operation or serious injury may occur.
SAFETY GLASSES. Even with the guard in
place, occasional chips may be ejected from
the machine. Operator and bystanders MUST
wear ANSI approved safety glasses to prevent
eye injuries.
CUTTER STARTING POSITION. Starting the
machine with the cutter against a workpiece
or fence may eject debris from the machine
and most likely will ruin the workpiece or
cutter. Move the cutter clear of any contact
before starting the machine!
DISCONNECT POWER BEFORE ANY
ADJUSTMENTS. This machine requires the
operator to work near the exposed cutter
during setup. Always disconnect power
BEFORE making adjustments to the machine
or serious personal injury may occur.
LOOSE CUTTER. Starting the machine with a
loose cutter may eject the cutter from the
machine at a high rate of speed, causing
serious personal injury to the operator or
bystanders. Always double-check that the
cutter is tight after adjusting.
REMOVE ADJUSTMENT TOOLS. Starting the
machine with a wrench left in the spindle
adjustment screw can result in serious
personal injury. Always remove any wrenches
or other adjustment tools from the machine
after adjustments have been made and
before starting the machine.
DUST COLLECTION. Using dust collection when
operating this machine greatly reduces flying
debris and fine airborne dust, which reduces
the risk of personal injury from these
hazards. Always use a dust collection system
when operating this machine.

-9-
Model W1805 (For Machines Mfd. Since 7/15)
ELECTRICAL
ELECTRICAL
Circuit Requirements
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the full-
load current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
Circuit Requirements for 110V
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
Full-Load Current Rating
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
Full-Load Current Rating at 220V ....................5 Amps
Full-Load Current Rating at 110V .................. 10 Amps
The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instructed to do so later
in this manual.
Incorrectly wiring or grounding this
machine can cause electrocution, fire,
or machine damage. To reduce this risk,
only an electrician or qualified service
personnel should do any required
electrical work on this machine.
NOTICE
The circuit requirements listed in this
manual apply to a dedicated circuit—
where only one machine will be running
at a time. If this machine will be
connected to a shared circuit where
multiple machines will be running at the
same time, consult with an electrician
to ensure that the circuit is properly
sized for safe operation.
Circuit Requirements for 220V (Prewired)
This machine is prewired to operate on a power supply
circuit that has a verified ground and meets the following
requirements:
Nominal Voltage ................. 208V, 220V, 230V, 240V
Cycle ........................................................60 Hz
Phase .................................................... 1-Phase
Power Supply Circuit ................................ 15 Amps
Plug/Receptacle ................................... NEMA 6-15
Cord .................“S”-Type, 3-Wire, 14 AWG, 300 VAC
This machine can be converted to operate on a power
supply circuit that has a verified ground and meets the
requirements listed below. (Refer to 110V Wiring Diagram
on Page 34 for details.)

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Model W1805 (For Machines Mfd. Since 7/15)
ELECTRICAL
Grounding Requirements
Extension Cords
This machine MUST be grounded. In the event of certain
types of
malfunctionsor breakdowns, grounding provides
a path of least resistance for electric current
to travel—in
order
to reduce the risk of electric shock.
Improper connection of the equipment-grounding
wire
will
increase
the risk of electric shock. The wire with green
insulation
(with/without yellow stripes)is the equipment-
grounding
wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipment-
grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel
if
you do not understand these grounding requirements,
or if
you are in doubt about whether the tool is
properly grounded.
If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
Grounding Pin
Current Carrying Prongs
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
220V
Figure 1. NEMA 6-15 plug & receptacle.
Figure 2. NEMA 5-15 plug & receptacle.
For 220V Connection (Prewired)
A NEMA 5-15 plug has a grounding prong that must be
attached to the equipment-grounding wire inside the
included power cord.
The plug must only be inserted
into a matching
receptacle (see Figure) that is properly
installed and grounded in accordance with all local codes
and ordinances.
For 110V Connection (Must be Rewired)
We do not recommend using an extension cord with
this machine. Extension cords cause voltage drop, which
may damage electrical components and shorten motor
life. Voltage drop increases with longer extension cords
and smaller gauge sizes (higher gauge numbers indicate
smaller sizes).
Any extension cord used with this machine must contain a
ground wire, match the required
plug and receptacle, and
meet the following requirements:
The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instructed to do so later
in this manual.
Minimum Gauge Size at 220V ...................... 14 AWG
Maximum Length (Shorter is Better) ................50 ft.
No adapter should be used with the
required plug. If the plug does not fit
the available receptacle or the machine
must be reconnected to a different
type of circuit, the reconnection must
be made by an electrician or qualified
service personnel and it must comply
with all local codes and ordinances.
The power cord and plug specified under “Circuit
Requirements for 220V” on the previous page has an
equipment-grounding wire and a grounding prong. The
plug must only be inserted into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances (see
figure).
Grounding Pin
Neutral Hot
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
110V

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Model W1805 (For Machines Mfd. Since 7/15)
SETUP
Keep machine disconnected from
power until instructed otherwise.
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
Unpacking
SETUP
The following is a description of the main components
shipped with the Model W1805. Lay the components out
to inventory them.
Note: If you can't find an item on this list, check the
mounting location on the machine or examine the
packaging materials carefully. Occasionally we pre-install
certain components for safer shipping.
Box Inventory: (Figure 3) Qty
A. Hex Bolts M8-1.25 x 20 ...................................4
B. Flat Washers 8mm .........................................4
C. Fixed Chaser 21⁄2".........................................1
D. Fixed Chaser 3" ............................................1
E. Indicator Bar 11⁄2" and 21⁄2".............................1
F. Hex Wrench Set
(1.5-6mm) ........................................... 1 Each
G. Combo Wrench Set
(8-10, 11-13, 12-14, and 17-19mm) ............. 1 Each
H. Extra Vertical HDPE Fence ...............................1
I. Extra Horizontal HDPE Fence............................1
J. Open-End Offset Wrench 30mm.........................1
Inventory
Figure 3. Model W1805 inventory.
AB
C
D
EF
GH
I
J

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Model W1805 (For Machines Mfd. Since 7/15)
SETUP
• Floor Load: This machine distributes a
heavy load in a small footprint. Some
residential floors may require additional
bracing to support both machine and
operator.
• Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your machine.
• Lighting: Lighting should be bright enough
to eliminate shadow and prevent eye strain.
• Electrical: Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
MAKE your shop “child
safe.” Ensure that your
workplace is inaccessible
to children by closing and
locking all entrances when
you are away. NEVER allow
untrained visitors in your
shop when assembling,
adjusting or operating
equipment.
Cleaning Machine
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but
it will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper
care of your machine's unpainted surfaces.
There are many ways to remove this rust
preventative, but the following steps work well
in a wide variety of situations. Always follow the
manufacturer’s instructions with any cleaning
product you use and make sure you work in a
well-ventilated area to minimize exposure to
toxic fumes.
Before cleaning, gather the following:
• Disposable rags
• Cleaner/degreaser (WD•40 works well)
• Safety glasses & disposable gloves
• Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1. Put on safety glasses.
2. Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it
soak for 5–10 minutes.
3. Wipe off the surfaces. If your cleaner/
degreaser is effective, the rust
preventative will wipe off easily. If you
have a plastic paint scraper, scrape off as
much as you can first, then wipe off the
rest with the rag.
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a
quality metal protectant to prevent rust.
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces.
Machine Placement
USE helpers or power lift-
ing equipment to lift this
161⁄2" Dovetail Machine.
Otherwise, serious per-
sonal injury may occur.

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Model W1805 (For Machines Mfd. Since 7/15)
SETUP
The Model W1805 is designed to be lifted from two eye
bolts mounted near the top of the machine, on both
sides, using a forklift with lifting straps. The lifting straps
can be connected to the eye bolts with metal shackles.
To lift the Model W1805 with a forklift, do these steps:
1. Unbolt the base of the dovetail machine from the
shipping pallet (Figure 4), so it can be removed for
placement.
2. Connect the lifting straps to the eye bolts, using
shackles, as shown in Figure 5.
3. Lift the machine and place it in your desired
location.
4. Remove the forklift straps.
Lifting & Moving
Figure 4. Example of where machine is
bolted to the pallet (shows only one side;
machine is also bolted on other side).
Figure 5. Lifting machine from eyes.
The Model W1805 is a
heavy machine. Serious
personal injury may occur
if safe moving meth-
ods are not used. To be
safe, get assistance and
use power equipment to
move the shipping crate
and remove the machine
from the crate.

-14-
Model W1805 (For Machines Mfd. Since 7/15)
SETUP
Although not required, we recommend mounting your new
machine to the floor. Since this is an optional step and
floor materials may vary, floor mounting hardware is not
included.
Bolting to Concrete Floors
Lag shield anchors used with lag bolts (Figure 6) and
anchor studs (Figure 7) are two popular choices for
anchoring an object to a concrete floor. We suggest you
research the many options and methods for mounting
your machine and choose the best that fits your specific
application.
Mounting to Shop Floor
NOTICE
Anchor studs are stronger and more permanent
alternatives to lag shield anchors; however, they will
stick out of floor, which may cause a tripping hazard
if you decide to move your machine at a later point.
Figure 6. Typical lag shield anchor and lag
bolt.
Figure 7. Typical anchor stud.
To assemble the dovetail machine, attach the dust hose
to the guard, as shown in Figure 8.
Assembly
Figure 8. Dust hose attached to guard.
Attach the dust port to your dust collection system with a
4" hose, as shown in Figure 9.
Recommended CFM at Dust Port: ................ 400 CFM
Do not confuse this CFM recommendation with the rating
of the dust collector. To determine the CFM at the
dust port, you must take into account many variables,
including the CFM rating of the dust collector, the length
of hose between the dust collector and the machine, the
amount of branches or Y's, and the amount of other open
lines throughout the system. Explaining this calculation
is beyond the scope of this manual. If you are unsure of
your system, consult an expert or purchase a good dust
collection "how-to" book.
Dust Collection
Figure 9. Dust collection hose attached to
dust port.

-15-
Model W1805 (For Machines Mfd. Since 7/15)
SETUP
Air Connection
The air supply unit features a regulator, a filter, and a
lubricator (Figure 10 & 11). Each of these components
must be setup properly before operating the machine.
To prepare the air supply unit for operation, do these
steps:
1. Connect your air hose to the air supply unit with a
standard 1⁄4" NPT female quick-release coupler.
— If air leaks from the bottom of the filter, the
filter drain plug may be in "drain" mode. Move
the adjustment at the bottom of the filter to the
other side to put it in "plug" mode.
2. Check the air pressure reading on the gauge. The
correct setting is 40 psi.
— If the setting is correct, skip to Step 4.
— If the setting is not correct, proceed to the next
step.
3. Pull up on the regulator knob, rotate it in the
direction necessary until the gauge reads 40 psi,
then push the knob down to lock it.
4. Adjust the lubricator by turning the lubrication
dial clockwise until it stops, then turning it
counterclockwise one full turn. (Further adjustments
can be made later as necessary.)
Figure 10. Air regulator and filter
Figure 11. Air lubricator features.
Regulator Knob
Filter
Filter Drain Plug
Lubrication
Rate Dial
Fill Plug
Lubrication
Rate
Window

-16-
Model W1805 (For Machines Mfd. Since 7/15)
SETUP
Once the assembly is complete, test run your machine to
make sure it runs properly and is ready for operation.
The test run consists of verifying the following: 1) The
motor powers up and runs correctly, 2) the motor turns the
correct direction (the motor included with this machine is
bi-directional), and 3) the safety disabling mechanism on
the switch works correctly.
If, during the test run, you cannot easily locate the source
of an unusual noise or vibration, stop using the machine
immediately, then review Troubleshooting on Page 36.
To test run the machine, do these steps:
1. Make sure you have read the safety instructions at
the beginning of the manual and that the machine is
setup properly.
2. Make sure all tools and objects used during setup are
cleared away from the machine.
3. Connect the machine to the power source.
4. Push the stop button in, then twist it clockwise so it
pops out.
5. Verify that the machine is operating correctly by
turning it ON.
— When operating correctly, the machine runs
smoothly with little or no vibration or rubbing
noises.
— Investigate and correct strange or unusual noises
or vibrations before operating the machine further.
Always disconnect the machine from power before
investigating or correcting potential problems.
6. Turn the machine OFF.
7. Push the STOP button in to make sure it is NOT
popped out.
8. Press the green ON button.
—If the machine starts, immediately stop it.
The switch disabling feature is not working
correctly. This safety feature must work properly
before proceeding with regular operations. Call
Tech Support.
Test Run
Projectiles thrown from the machine
could cause serious eye injury. Wear
safety glasses to reduce the risk of
injury.
—If the machine does not start, the
switch disabling feature is working
as designed.
9. Verify that the cutter is turning the
correct direction by starting the
motor, then stopping the motor while
watching the cutter through the guard
window.
— If the cutter turns counterclockwise,
it is turning in the correct direction.
Proceed to Step 10.
— If the cutter turns clockwise, it
is turning in the wrong direction.
Contact our Technical Support for
help.
10. Test the clamps. The clamps should
clamp down when the switch is turned
ON and they should raise up when the
switch is turned OFF.
—If the clamps work as stated,
no additional adjustments are
necessary.
— If the clamps do not work as stated,
troubleshoot and correct the
clamping system. Contact Technical
Support for help.

-17-
Model W1805 (For Machines Mfd. Since 7/15)
OPERATIONS
OPERATIONS
General
This machine will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed incor-
rectly.
The instructions in this section are written with the under-
standing that the operator has the necessary knowledge
and skills to operate this machine. If at any time you are
experiencing difficulties performing any operation, stop
using the machine!
If you are an inexperienced operator, we strongly recom-
mend that you read books, trade articles, or seek training
from an experienced dovetail machine operator before
performing any unfamiliar operations. Above all, your
safety should come first!
Always wear safety glasses when oper-
ating this machine. Failure to comply
may result in serious personal injury.
DO NOT investigate problems or adjust
the machine while it is running. Wait
until the machine is turned OFF,
unplugged and all working parts
have come to a complete stop before
proceeding!
READ and understand this entire instruc-
tion manual before using this machine.
Serious personal injury may occur if
safety and operational information is not
understood and followed. DO NOT risk
your safety by not reading!
Dovetail Terminology
Take a moment to review the dovetail terminology shown
in Figure 12. These terms will be used throughout this
section and knowing their meaning is important to fully
understand the controls of the machine.
Tail
Pin
Half Pin
Socket
Drawer
Front
Drawer
Side
Figure 12. Dovetail terminology.

-18-
Model W1805 (For Machines Mfd. Since 7/15)
OPERATIONS
Stock Preparation
Stock preparation is one of the most important steps for
cutting dovetails. Stock must be properly squared up or
the dovetails will not fit in the sockets tightly or evenly.
With proper planning and preparation, you can achieve
perfect results.
Stock Size
When selecting your stock, make sure that the stock size
is within the minimum and maximum dimensions that this
machine is capable of processing (see Figure 13).
The first consideration when preparing your stock is to
determine the width (height of drawer). The dovetail
machine includes a 4-sided template with the following
sizes: 1", 11⁄2", 2", and 21⁄2".
To achieve perfect dovetail spacing from edge-to-edge,
the stock width should be a multiple of the template size.
For example, when using a 11⁄2" template, the stock width
should divisible by 11⁄2". Refer to Figure 14 for more
examples.
Note: If you do not have control over the stock width, you
can still use the machine, but the half-pins on each edge
will not be the same size.
23⁄8"
59"
161⁄2"
Maximum
Stock Size
13⁄32"
23⁄8"
Minimum
Stock Size
77⁄8"
Figure 13. Model W1805 stock size limits.
Template
Size
Common Stock Width used
with Template Sizes
1" 3" 4" 5" 6"
11⁄2"41⁄2"6" 71⁄2"9"
2" 4" 6" 8" 10"
21⁄2"5" 71⁄2"10"
Figure 14. Common width sizes used with
the available template sizes.