Workhorse ODYSSEY O4400F User manual

Owner’s Manual
ODYSSEY FLOOR MODEL
3730 E. Southern Avenue, Phoenix, AZ 85040 USA
800-778-8779 Workhorseproducts.com 1
O-6400-F shown
67-1455 rev 118

Table of Contents
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I. Introducon & Safety Informaon……………………………………….…………………………………3
II. Specicaons …………………………………………………………………………………………………………4
III. Parts for Assembly………………………………………………………………………………………………….5
IV. Disassembling Press for Small Entryways………………………………………………………………..7
V. Assembly
Step 1: Installing the Spring Assemblies……………………………………………………………..8
Step 2: Installing the Pallet Arms………………………………………………………………………10
Step 3: Installing the Pallets…………………………………………………………………………..…11
Step 4: Leveling the Press…………………………………………………………………………………12
V. Print Head and Micro Adjustments……………………………………………………………………….14
VI. Maintenance and Troubleshoong……………………………………………………………………….17
VII. Limited Warranty…………………………………………………………………………………………………19

Introducon & Safety
3730 E. Southern Avenue, Phoenix, AZ 85040 USA
800-778-8779 Workhorseproducts.com 3
Congratulaons on your purchase of the Odyssey Manual Prinng Press. We’d like to thank
you for choosing Workhorse Products!
Please check the contents of the packaging for damages immediately. While our packaging has been
designed to handle normal shipping condions, we cannot foresee damages caused by the carrier and are
not responsible for damages that occur during transportaon.
If shipping damage has occurred, immediately contact the carrier to le a claim and contact Workhorse
Products at 800-778-8779.
The Importance of the Owner’s Manual:
The purpose of the Owner’s Manual is to familiarize you with the parts and operaons of the Odyssey Floor
Model. There are step-by-step instrucons to assemble the press as well as troubleshoong informaon.
Also included are explanaons of the product’s key features and addional informaon that will help with
the maintenance of your press.
Safety
The Odyssey Manual Prinng Press is intended to be used for manual screen prinng of texles.
To avoid damage or injury, please be sure to use only for the purpose it was designed for.
 Anybody operang the press should rst read through this owner’s manual to ensure a full
understanding of how to properly use and maintain the Odyssey.
 Do not sit, stand, or apply excess weight on press.
 Do not place foreign objects on press.
 Be sure print heads are in their upright posion when installing and removing screens.
 Keep small children and pets out of reach of the press.
 Be sure the area around the press is free of cluer, spills, or debris.

Specicaons
3730 E. Southern Avenue, Phoenix, AZ 85040 USA
800-778-8779 Workhorseproducts.com 4
4 Color, 4 Staon
Max Screen: 44" (112 cm)
Dimensions: 90” x 34-36” (229 cm x 86-91 cm)
O4400F
6 Color, 4 Staon
Max Screen: 25" (64 cm)
Dimensions: 90” x 34-36” (229 cm x 86-91 cm)
O6400F

3730 E. Southern Avenue, Phoenix, AZ 85040 USA
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QTY
O-4400F
QTY
O-6400-F
PART NUMBER DESCRIPTIONITEM #
11OD-44–MP or OD-64-MP MAIN ASSEMBLY (AS SHIPPED)1
4621016 SPRING PACKS2
4421017 PALLET ARMS3
4475-20-1618 PALLETS 16 X 18 4
4641-HB-M10-60 HEX BOLTS5
4642-NYL-M10-10 NYLON LOCK NUTS6
812 43-FIT-M10-10 FLAT WASHERS7
16 16 41-HTB-3125-15 HEX TAP BOLTS8
16 16 43-LOK-3125-20 LOCK WASHERS9
Parts for Assembly
*Quanty of parts depends on model purchased. Reference your Model Number in table above for correct quanty of parts.
5
9
8
2
6
7
O-6400-F shown
1
3
4

Parts for Assembly
3730 E. Southern Avenue, Phoenix, AZ 85040 USA
800-778-8779 Workhorseproducts.com 6
The Odyssey is shipped parally disassembled to prevent damage to unit during transportaon.
O-4400-FO-6400-F
FULLY ASSEMBLED FULLY ASSEMBLED
Order of Assembly:
1. Installaon of spring packs in swing arms
2. Aaching pallet arms to lower wheel
3. Aaching pallets to pallet arms
4. Leveling unit
All parts are labeled on page 5 and will be referred to in the following steps. Any parts and
tools that are necessary for assembly will be listed on each step. Please be sure you are
using the correct tools and parts to assemble your press.

Breaking Down for Small Entryway
3730 E. Southern Avenue, Phoenix, AZ 85040 USA
800-778-8779 Workhorseproducts.com 7
In some circumstances, it may be necessary to disassemble the press to t through a small
entryway. If you are having diculty moving your press through a small door or entryway,
follow these simple instrucons, otherwise turn to page 8.
1. Take a wrench and remove the bolt that sits on
top of the cap on the upper carousel wheel. Li
cap o to expose center sha.
2. Li the upper carousel wheel o of the center
sha. Set aside and remove the lower wheel o
of the center sha as well.
3. Odyssey should be in 3 smaller pieces and will
now easily t through a small doorway.
4. Once through the door, return the lower wheel
and the upper wheel back on the center sha.
Place the cap on top of the upper wheel and
secure the bolt in place with a wrench.

Assembly
3730 E. Southern Avenue, Phoenix, AZ 85040 USA
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Step 1: Installing the Springs PARTS NEEDED TOOLS NEEDED
SPRING PACKS (Item #2) 13 MM WRENCH
HEX BOLTS (Item #5)
FLAT WASHERS (Item #7)
NYLON LOCK NUTS (Item #6)
1. Li up swing arm and locate empty
grooves on the boom of the swing
arm. Place boom of spring assembly
into grooves as shown, then insert
the top of the spring pack into the top
grooves.
2. While Spring Pack is resng in place,
lower swing arm onto top of spring
assembly.
3. Aer installing spring assembly, push
swing arm down and hold in place.
*quanty of parts depends on model being assembled
TOP OF SPRING
ASSEMBLY
BOTTOM OF SPRING
ASSEMBLY
Grooves for
Spring Pack
Push down

Assembly
3730 E. Southern Avenue, Phoenix, AZ 85040 USA
800-778-8779 Workhorseproducts.com 9
Step 1: Installing the Springs PARTS NEEDED TOOLS NEEDED
HEX BOLTS (Item #5) 13 MM WRENCH
FLAT WASHERS (Item #7)
NYLON LOCK NUTS (Item #6)
4. Install hex bolt with one washer from
the side of swing arm.
5. Carefully release swing arm unl it
rests against the hex bolt.
6. Install nylon lock nut and washer on
other side of bolt. Tighten with
wrench.
7. Repeat with all swing arms.
*quanty of parts depends on model being assembled
7
75
6

Assembly
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Step 2: Installing the Pallet Arms PARTS NEEDED TOOLS NEEDED
PALLET ARMS (Item #3) 1/2” WRENCH
HEX TAP BOLTS (Item #8)
LOCK WASHERS (item #9)
*quanty of parts depends on model being assembled
1. Match up number on pallet arm to
number on lower wheel bracket. Place
pallet arm into the lower wheel bracket.
Line up pre-drilled holes on pallet arm
to pre-drilled holes on the boom of
bracket.
2. Locate pre-drilled holes at the boom
of the bracket and use four hex tap
bolts and four lock washers to secure
one pallet arm into place. Tighten bolts
using 1/2” wrench.
3. Repeat for each addional arm.
**Do NOT use hex nuts to hold in place or
you could bend the pallet arm.**
8
9