wsm BX1800 Instruction manual

BX1800,BX2200
WORKSHOP MANUAL
TRACTOR
KiSC issued 07, 2006 A

TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with
information on the mechanism, service and maintenance of KUBOTA Tractors BX1800
and BX2200. It is divided into two parts, “Mechanism” and “Servicing” for each section.
■Mechanism
Information on the construction and function are included. This part should be
understood before proceeding with troubleshooting, disassembling and servicing.
■Servicing
Under the heading “General” section comes general precautions, check and
maintenance and special tools. Other section, there are troubleshooting, servicing
specification lists, checking and adjusting, disassembling and assembling, and servicing
which cover procedures, precautions, factory specifications and allowable limits.
All information illustrations and specifications contained in this manual are based on
the latest product information available at the time of publication.
The right is reserved to make changes in all information at any time without notice.
January 2000
© KUBOTA Corporation 2000
KiSC issued 07, 2006 A

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BX1800 · BX2200, WSM SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
BEFORE SERVICING AND REPAIRING
• Read all instructions and safety instructions in this
manual and on your machine safety decals.
• Clean the work area and machine.
• Park the machine on a firm and level ground, and set
the parking brake.
• Lower the implement to the ground.
• Stop the engine, and remove the key.
• Disconnect the battery negative cable.
• Hang a “DO NOT OPERATE” tag in operator
station.
SAFETY FIRST
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on
the machine itself to warn of the possibility of personal injury. Read these instructions carefully.
It is essential that you read the instructions and safety regulations before you attempt to repair or use
this unit.
DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
■IMPORTANT : Indicates that equipment or property damage could result if instructions are not
followed.
■NOTE : Gives helpful information.
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BX1800 · BX2200, WSM SAFETY INSTRUCTIONS
SAFETY STARTING
• Do not start the engine by shorting across starter
terminals or bypassing the safety start switch.
• Do not alter or remove any part of machine safety
system.
• Before starting the engine, make sure that all shift
levers are in neutral positions or in disengaged
positions.
• Never start the engine while standing on ground.
Start the engine only from operator’s seat.
SAFETY WORKING
• Do not work on the machine while under the influence
of alcohol, medication, or other substances or while
fatigued.
• Wear close fitting clothing and safety equipment
appropriate to the job.
• Use tools appropriate to the work. Makeshift tools,
parts, and procedures are not recommended.
• When servicing is performed together by two or more
persons, take care to perform all work safely.
• Do not work under the machine that is supported
solely by a jack. Always support the machine by
safety stands.
• Do not touch the rotating or hot parts while the engine
is running.
• Never remove the radiator cap while the engine is
running, or immediately after stopping. Otherwise, hot
water will spout out from radiator. Only remove
radiator cap when cool enough to touch with bare
hands. Slowly loosen the cap to first stop to relieve
pressure before removing completely.
• Escaping fluid (fuel or hydraulic oil) under pressure
can penetrate the skin causing serious injury. Relieve
pressure before disconnecting hydraulic or fuel lines.
Tighten all connections before applying pressure.
AVOID FIRES
• Fuel is extremely flammable and explosive under
certain conditions. Do not smoke or allow flames or
sparks in your working area.
• To avoid sparks from an accidental short circuit,
always disconnect the battery negative cable first and
connect it last.
• Battery gas can explode. Keep sparks and open
flame away from the top of battery, especially when
charging the battery.
• Make sure that no fuel has been spilled on the engine.
KiSC issued 07, 2006 A

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BX1800 · BX2200, WSM SAFETY INSTRUCTIONS
VENTILATE WORK AREA
• If the engine must be running to do some work, make
sure the area is well ventilated. Never run the engine
in a closed area. The exhaust gas contains poisonous
carbon monoxide.
PREVENT ACID BURNS
• Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, clothing and cause
blindness if splashed into eyes. Keep electrolyte
away from eyes, hands and clothing. If you spill
electrolyte on yourself, flush with water, and get
medical attention immediately.
DISPOSE OF FLUIDS PROPERLY
• Do not pour fluids into the ground, down a drain, or
into a stream, pond, or lake. Observe relevant
environmental protection regulations when disposing
of oil, fuel, coolant, electrolyte and other harmful
waste.
PREPARE FOR EMERGENCIES
• Keep a first aid kit and fire extinguisher handy at all
times.
• Keep emergency numbers for doctors, ambulance
service, hospital and fire department near your
telephone.
KiSC issued 07, 2006 A

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BX1800 · BX2200, WSM SAFETY INSTRUCTIONS
The following safety decals are installed on the machine.
If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in
the parts list.
SAFETY DECALS
KiSC issued 07, 2006 A

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BX1800 · BX2200, WSM SAFETY INSTRUCTIONS
KiSC issued 07, 2006 A

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BX1800 · BX2200, WSM SPECIFICATIONS
SPECIFICATIONS
NOTE: * Manufacture’s estimate
The company reserves the right to change the specifications without notice. W1028103
Model BX1800 BX2200
PTO power 10.2 kW (13.7 HP)* 12.4 kW (16.7 HP)*
Engine
Maker KUBOTA
Model D722-E-BX D905-E-BX
Type Indirect Injection. Vertical, water-cooled, 4-cycle diesel
Number of cylinders 3
Bore and stroke 67 ×68 mm (2.64 ×2.68 in.) 72 ×73.6 mm (2.83 ×2.90 in.)
Total displacement 719 cm3(43.9 cu.in.) 898 cm3(54.8 cu.in.)
Engine gross power (DIN) 13.4 kW (18.0 HP) 16.4 kW (22.0 HP)
Rated revolution 53.3 r/s [3200 min-1 (rpm)]
Maximum torque 41.5 N·m (4.23 kgf·m, 30.6 ft-lbs) / 36.7
to 43.3 r/s [2200 to 2600 min-1 (rpm)] 54.9 N·m (5.6 kgf·m, 40.5 ft-lbs) / 36.7
to 43.3 r/s [2200 to 2600 min-1 (rpm)]
Battery 12 V, CCA : 435 A, RC : 62 min. 12 V, CCA : 535 A, RC : 80 min.
Starting system Electric starting with cell starter, 12 V, 1.4 kW
Lubrication system Forced lubrication by trochoidal pump
Cooling system Pressurized radiator, forced circulation with water pump
Fuel Diesel fuel No. 2-D [above −10 °C (14 °F)], Diesel fuel No. 1 [below −10 °C (14 °F)]
Capacities
Fuel tank 21 L (5.5 U.S.gals, 4.6 Imp.gals.)
Engine crankcase (with filter) 1.9 L (2.01 U.S.qts., 1.67 Imp.qts.) 2.5 L (2.64 U.S.qts., 2.20 Imp.qts.)
Engine coolant (with recovery tank) 2.9 L (3.06 U.S.qts., 2.55 Imp.qts.) 3.5 L (3.70 U.S.qts., 3.08 Imp.qts.)
Transmission case 10.1 L (2.7 U.S.gals, 2.2 Imp.gals.)
Front axle case 4.7 L (4.97 U.S.qts., 4.14 Imp.qts.)
Dimensions
Overall length (without 3P) 2025 mm (79.7 in.)
Overall width 1145 mm (45.1 in.)
Overall height (with ROPS) 1800 mm (70.9 in.)
Overall height (top of steering wheel) 1200 mm (47.2 in.)
Wheel base 1400 mm (55.1 in.)
Minimum ground clearance (bottom of
hitch bracket) 170 mm (6.7 in.)
Tread Front 910 mm (35.8 in.)
Rear 820 mm (32.2 in.)
Weight 570 kg (1257 lbs) 590 kg (1301 lbs)
Travelling
system
Tires Front 18 ×8.50 – 8 (Turf)
Rear 26 ×12.00 – 12 (Turf)
Steering Hydrostatic power steering
Transmission Main-hydrostatic transmission, Range gear shift (2 forward and 2 reverse)
Brake Wet disc type
Min. turning radius (without brake) 2.3 m (7.5 feet)
Differential Bevel gear
Hydraulic
system
Hydraulic control system Directional control, auto-return lever system
Pump capacity 21.0 L/min. (5.5 U.S.gals./min., 4.6 Imp.gals./min.)
Three point hitch SAE Category I
Max. lift force (24 in. behind lift points) 3040 N (310 kg, 684 lbs)
PTO system
Clutch Wet type, multiple discs
Mid PTO shaft USA No. 5 (KUBOTA 10-tooth) involute spline
Revolution 41.7 r/s [2500 min-1 (rpm)] / engine 52.1 r/s [3125 min-1 (rpm)]
Rear PTO shaft SAE 1-3/8, 6 splines
Revolution 9.0 r/s [540 min-1 (rpm)] / engine 51.1 r/s [3068 min-1 (rpm)]
KiSC issued 07, 2006 A

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BX1800 · BX2200, WSM TRAVELLING SPEEDS
TRAVELLING SPEEDS
The company reserves the right to change the specifications without notice. W1035065
Model BX1800, BX2200
Tire size (Rear) 26 ×12.00 – 12
Range gear shift
lever km/h mile/h
Forward Low 0 to 5.9 0 to 3.7
High 0 to 13.0 0 to 8.1
Reverse Low 0 to 4.5 0 to 2.8
High 0 to 10.0 0 to 6.2
KiSC issued 07, 2006 A

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BX1800 · BX2200, WSM DIMENSIONS
DIMENSIONS
KiSC issued 07, 2006 A