wsm ME8200 Instruction manual

WORKSHOP MANUAL
TRACTOR
ME8200,ME9000
KiSC issued 03, 2007 A

TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with
information on the mechanism, service and maintenance of KUBOTA tractor ME8200
and ME9000. It is divided into two parts, "Mechanism" and "Servicing" for each section.
■Mechanism
Information on the construction and function are included. This part should be
understood before proceeding with troubleshooting, disassembling and servicing.
Refer to Diesel engine / Tractor Mechanism Workshop Manual (Code No. 9Y021-
01872 / 9Y021-18200) for the one which has not been described to this workshop
manual.
■Servicing
The heading "General" section comes general precautions, check and maintenance
and special tools. Other section, there are troubleshooting, servicing specification lists,
checking and adjusting, disassembling and assembling, and servicing which cover
procedures, precautions, factory specifications and allowable limits.
All information illustrations and specifications contained in this manual are based on
the latest product information available at the time of publication.
The right is reserved to make changes in all information at any time without notice.
June 2003
© KUBOTA Corporation 2003
KiSC issued 03, 2007 A

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ME8200, ME9000, WSM SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
BEFORE SERVICING AND REPAIRING
• Read all instructions and safety instructions in this
manual and on your machine safety decals.
• Clean the work area and machine.
• Park the machine on a firm and level ground, and set
the parking brake.
• Lower the implement to the ground.
• Stop the engine, and remove the key.
• Disconnect the battery negative cable.
• Hang a “DO NOT OPERATE” tag in operator
station.
SAFETY FIRST
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on
the machine itself to warn of the possibility of personal injury. Read these instructions carefully.
It is essential that you read the instructions and safety regulations before you attempt to repair or use
this unit.
DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
■IMPORTANT : Indicates that equipment or property damage could result if instructions are not
followed.
■NOTE : Gives helpful information.
KiSC issued 03, 2007 A

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ME8200, ME9000, WSM SAFETY INSTRUCTIONS
SAFETY STARTING
• Do not start the engine by shorting across starter
terminals or bypassing the safety start switch.
• Do not alter or remove any part of machine safety
system.
• Before starting the engine, make sure that all shift
levers are in neutral positions or in disengaged
positions.
• Never start the engine while standing on ground.
Start the engine only from operator’s seat.
SAFETY WORKING
• Do not work on the machine while under the influence
of alcohol, medication, or other substances or while
fatigued.
• Wear close fitting clothing and safety equipment
appropriate to the job.
• Use tools appropriate to the work. Makeshift tools,
parts, and procedures are not recommended.
• When servicing is performed together by two or more
persons, take care to perform all work safely.
• Do not work under the machine that is supported
solely by a jack. Always support the machine by
safety stands.
• Do not touch the rotating or hot parts while the engine
is running.
• Never remove the radiator cap while the engine is
running, or immediately after stopping. Otherwise, hot
water will spout out from radiator. Only remove
radiator cap when cool enough to touch with bare
hands. Slowly loosen the cap to first stop to relieve
pressure before removing completely.
• Escaping fluid (fuel or hydraulic oil) under pressure
can penetrate the skin causing serious injury. Relieve
pressure before disconnecting hydraulic or fuel lines.
Tighten all connections before applying pressure.
AVOID FIRES
• Fuel is extremely flammable and explosive under
certain conditions. Do not smoke or allow flames or
sparks in your working area.
• To avoid sparks from an accidental short circuit,
always disconnect the battery negative cable first and
connect it last.
• Battery gas can explode. Keep sparks and open
flame away from the top of battery, especially when
charging the battery.
• Make sure that no fuel has been spilled on the engine.
KiSC issued 03, 2007 A

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ME8200, ME9000, WSM SAFETY INSTRUCTIONS
VENTILATE WORK AREA
• If the engine must be running to do some work, make
sure the area is well ventilated. Never run the engine
in a closed area. The exhaust gas contains poisonous
carbon monoxide.
PREVENT ACID BURNS
• Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, clothing and cause
blindness if splashed into eyes. Keep electrolyte
away from eyes, hands and clothing. If you spill
electrolyte on yourself, flush with water, and get
medical attention immediately.
DISPOSE OF FLUIDS PROPERLY
• Do not pour fluids into the ground, down a drain, or
into a stream, pond, or lake. Observe relevant
environmental protection regulations when disposing
of oil, fuel, coolant, electrolyte and other harmful
waste.
PREPARE FOR EMERGENCIES
• Keep a first aid kit and fire extinguisher handy at all
times.
• Keep emergency numbers for doctors, ambulance
service, hospital and fire department near your
telephone.
KiSC issued 03, 2007 A

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ME8200, ME9000, WSM SAFETY INSTRUCTIONS
The following safety decals are installed on the machine.
If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in
the parts list.
[ROPS TYPE]
SAFETY DECALS
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ME8200, ME9000, WSM SAFETY INSTRUCTIONS
KiSC issued 03, 2007 A

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ME8200, ME9000, WSM SAFETY INSTRUCTIONS
KiSC issued 03, 2007 A

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ME8200, ME9000, WSM SAFETY INSTRUCTIONS
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ME8200, ME9000, WSM SAFETY INSTRUCTIONS
KiSC issued 03, 2007 A

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ME8200, ME9000, WSM SAFETY INSTRUCTIONS
[CABIN TYPE]
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ME8200, ME9000, WSM SAFETY INSTRUCTIONS
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ME8200, ME9000, WSM SAFETY INSTRUCTIONS
KiSC issued 03, 2007 A

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ME8200, ME9000, WSM SPECIFICATIONS
SPECIFICATIONS
NOTE : * Manufacture's estimate.
The company reserves the right to change the specifications without notice.
W10281170
Model ME8200
ROPS TYPE CABIN TYPE
Engine
Model V3300-EA
Type Vertical, water-cooled, 4-cycle diesel engine
No. of cylinder 4
Total displacement 3318 cm3(202.5 cu.in.)
Bore and stroke 98 ×110 mm (3.9 x 4.3 in.)
Net power 61.2 kW (82 HP)*
PTO power (factory observed) 54.5 kW (73 HP)* / 2600 min−1(rpm)
Maximum torque 285 N·m (29.1 kgf·m, 210.2 lbf·ft) / 1300 to 1500 min−1(rpm)
Battery 12 V, CCA : 799 A
Fuel Diesel fuel No.1 [below −10 °C (14 °F), Diesel fuel No.2-D [above −10 °C (14 °F)]
Fuel tank 90 L (23.8 U.S.gals, 19.8 Imp.gals) 110 L (29.1 U.S.gals, 24.2 Imp.gals)
Engine crankcase 10.7 L (11.3 U.S.qts, 9.4 Imp.qts)
Engine coolant 9.0 L (9.5 U.S.qts, 7.9 Imp.qts)
Dimensions
Overall length 3890 mm (153.1 in.)
Overall width (Minimum tread) 1950 mm (78.0 in.)
Overall height 2510 mm (98.8 in.) (with ROPS) 2540 mm (100.0 in.) (with CABIN)
Wheel base 2250 mm (88.6 in.)
Tread Front 1455 mm, 1565 mm (57.3 in., 61.6 in.)
Rear 1575 to 1870 mm (62.0 to 73.6 in.)
Minimum ground clearance 445 mm (17.5 in.) (BRACKET DRAWBAR) 445 mm (17.5 in.) (COVER TANK)
Weight 2865 kg (6317 lbs) 3115 kg (6869 lbs)
Traveling
system
Standard
tire size Front 11.2R24
Rear 18.4R30
Clutch Multiple wet disc hydraulic
Steering Full hydraulic power steering
Transmission Hydraulic shuttle shift, fully synchronized main shift, 18F/18R
Brake Travelling Wet type multiple discs (hydraulic)
Parking Wet type multiple discs (mechanical)
Differential Bevel gears with differential lock (Front, Rear)
Hydraulic
system
Hydraulic control system Position, draft and mix control
Pump capacity 41.6 L/min. (44.0 U.S.gals/min., 36.6 Imp.gals/min.)
Three point hitch Category II
Max. lifting
force
At lifting point 2500 kg (5560 lbs) at lower link end with link horizontal
24 in. behind
lifting point 2100 kg (4630 lbs) at 610 mm (24 in.) behind lifting point
System pressure 19.6 MPa (200 kgf/cm2, 2847 psi)
PTO system
Independent clutch Wet type, multiple discs
Live PTO Direction of
turning Clockwise, viewed from tractor rear
PTO speed 540 min-1 (rpm) at 2035 engine min-1(rpm), 540E min-1 (rpm) at 1519 engine min-1(rpm)
Traction system Swing drawbar, adjustable in direction
KiSC issued 03, 2007 A

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ME8200, ME9000, WSM SPECIFICATIONS
NOTE : * Manufacture's estimate.
The company reserves the right to change the specifications without notice.
W10295170
Model ME9000
ROPS TYPE CABIN TYPE
Engine
Model V3300-TIE
Type Vertical, water-cooled, 4-cycle diesel engine
No. of cylinder 4
Total displacement 3318 cm3(202.5 cu.in.)
Bore and stroke 98 ×110 mm (3.9 x 4.3 in.)
Net power 67.2 kW (90 HP)*
PTO power (factory observed) 59.7 kW (80 HP)* / 2600 min−1(rpm)
Maximum torque 311 N·m (31.7 kgf·m, 229.4 lbf·ft) / 1400 to 1600 min−1(rpm)
Battery 12 V, CCA : 799 A
Fuel Diesel fuel No.1 [below −10 °C (14 °F), Diesel fuel No.2-D [above −10 °C (14 °F)]
Fuel tank 90 L (23.8 U.S.gals, 19.8 Imp.gals) 110 L (29.1 U.S.gals, 24.2 Imp.gals)
Engine crankcase 10.7 L (11.3 U.S.qts, 9.4 Imp.qts)
Engine coolant 9.0 L (9.5 U.S.qts, 7.9 Imp.qts)
Dimensions
Overall length 3890 mm (153.1 in.)
Overall width (Minimum tread) 1950 mm (78.0 in.)
Overall height 2530 mm (99.6 in.) (with ROPS) 2560 mm (100.8 in.) (with CABIN)
Wheel base 2250 mm (88.6 in.)
Tread Front 1505 mm, 1615 mm (59.3 in., 63.6 in.)
Rear 1580 to 1870 mm (62.2 to 73.6 in.)
Minimum ground clearance 146 mm (18.3 in.) (BRACKET DRAWBAR)
Weight 2915 kg (6428 lbs) 3180 kg (7012 lbs)
Traveling
system
Standard
tire size Front 12.4R24
Rear 16.9R34
Clutch Multiple wet disc hydraulic
Steering Full hydraulic power steering
Transmission Hydraulic shuttle shift, fully synchronized main shift, 18F/18R
Brake Travelling Wet type multiple discs (hydraulic)
Parking Wet type multiple discs (mechanical)
Differential Bevel gears with differential lock (Front, Rear)
Hydraulic
system
Hydraulic control system Position, draft and mix control
Pump capacity 64.3 L/min. (67.9 U.S.gals/min., 56.6 Imp.gals/min.)
Three point hitch Category II
Max. lifting
force
At lifting point 2500 kg (5560 lbs) at lower link end with link horizontal
24 in. behind
lifting point 2100 kg (4630 lbs) at 610 mm (24 in.) behind lifting point
System pressure 19.6 MPa (200 kgf/cm2, 2847 psi)
PTO system
Independent clutch Wet type, multiple discs
Live PTO Direction of
turning Clockwise, viewed from tractor rear
PTO speed 540 min-1 (rpm) at 2035 engine min-1(rpm), 540E min-1 (rpm) at 1519 engine min-1(rpm)
Traction system Swing drawbar, adjustable in direction
KiSC issued 03, 2007 A

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ME8200, ME9000, WSM DIMENSIONS
DIMENSIONS
[ROPS TYPE]
KiSC issued 03, 2007 A

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ME8200, ME9000, WSM DIMENSIONS
[CABIN TYPE]
KiSC issued 03, 2007 A

G GENERAL
KiSC issued 03, 2007 A

CONTENTS
GENERAL
1. TRACTOR IDENTIFICATION ......................................................................... G-1
2. GENERAL PRECAUTIONS ............................................................................ G-2
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING.. G-3
[1] WIRING...................................................................................................... G-3
[2] BATTERY................................................................................................... G-5
[3] FUSE.......................................................................................................... G-5
[4] CONNECTOR............................................................................................ G-6
[5] HANDLING OF CIRCUIT TESTER......................................................... G-7
4. LUBRICANTS, FUEL AND COOLANT ......................................................... G-8
5. TIGHTENING TORQUES ............................................................................. G-10
[1] GENERAL USE SCREWS, BOLT AND NUTS................................... G-10
[2] STUD BOLTS.......................................................................................... G-10
6. MAINTENANCE ............................................................................................. G-11
7. CHECK AND MAINTENANCE..................................................................... G-14
[1] DAILY CHECK........................................................................................ G-14
[2] CHECK POINTS OF INITIAL 50 HOURS........................................... G-15
[3] CHECK POINTS OF EVERY 50 HOURS........................................... G-18
[4] CHECK POINTS OF EVERY 100 HOURS......................................... G-19
[5] CHECK POINTS OF EVERY 200 HOURS......................................... G-24
[6] CHECK POINT OF EVERY 300 HOURS ........................................... G-27
[7] CHECK POINTS OF EVERY 400 HOURS......................................... G-27
[8] CHECK POINTS OF EVERY 600 HOURS......................................... G-27
[9] CHECK POINT OF EVERY 800 HOURS ........................................... G-29
[10]CHECK POINTS OF EVERY 1 YEAR ................................................ G-29
[11]CHECK POINTS OF EVERY 2 YEARS.............................................. G-30
[12]OTHERS.................................................................................................. G-33
8. SPECIAL TOOLS.......................................................................................... G-39
[1] SPECIAL TOOLS FOR ENGINE .......................................................... G-39
[2] SPECIAL TOOLS FOR TRACTOR....................................................... G-53
9. TIRES............................................................................................................. G-65
[1] TYPE OF TIRES.................................................................................... G-65
[2] TREAD ADJUSTMENT........................................................................... G-66
(1) Front Wheels...................................................................................... G-66
(2) Rear Wheels ...................................................................................... G-67
[3] WHEEL HUB............................................................................................ G-67
[4] TIRE PRESSURE................................................................................... G-68
[5] TIRE LIQUID INJECTION...................................................................... G-68
10. IMPLEMENT LIMITATIONS.......................................................................... G-72
KiSC issued 03, 2007 A

G-1
ME8200, ME9000, WSM G GENERAL
1. TRACTOR IDENTIFICATION
When contacting your local KUBOTA distributor, always specify
engine serial number, tractor serial number, CABIN serial number
and hour meter reading.
W1010593
(1) Tractor Identification Plate
(2) Tractor Serial Number
(3) Engine Serial Number
(4) CABIN Identification Plate
(CABIN Serial Number)
KiSC issued 03, 2007 A