Xantrex Freedom SW 230V User manual

TM
TM
This guide for use by qualified installers only.
Freedom SW 230V
Sine Wave Inverter/Chargers
Installation Guide
FREEDOM SW 3524
FREEDOM SW 3524
FREEDOM SW 3524
FREEDOM SW 3524
CLEARFAULT
RESET
INVERTER
ENABLE
INVERTER
ENABLED ACIN FAULT
GEN
SUPPORT
CHARGING WARNING
CLEARFAULT
RESET
INVERTER
ENABLE
INVERTER
ENABLED ACIN FAULT
GEN
SUPPORT
CHARGING WARNING
Freedom SW 3524-230 shown.
Model Numbers
815-3524-02
815-2524-02
™
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975-0697-01-01 i
This guide for use by qualified installers only.
Copyright © 2013-2018 Schneider Electric. All Rights Reserved. All trademarks are
owned by Schneider Electric Industries SAS or its affiliated companies.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER
(A)MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;
(B)ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES,
WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE
OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY
AT THE USER’S RISK; AND
(C)REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE
ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH
LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.
Document Part Number
975-0697-01-01
Date and Revision
Aug 2018 Rev D
Product Numbers
815-3524-02 (Freedom SW 3524-230)
815-2524-02 (Freedom SW 2524-230)
Contact Information
Information About Your System
As soon as you open your product, record the following information and be sure to
keep your proof of purchase.
To view, download, or print the latest revision, visit the website shown under Contact
Information.
Telephone: [phone]
[phone]
Web: www.xantrex.com
Serial Number _________________________________
Product Number _________________________________
Purchased From _________________________________
Purchase Date _________________________________
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ii Freedom SW 230V Installation Guide
About This Guide
Purpose
The purpose of this Installation Guide is to provide explanations and
procedures for installing the Freedom SW 230V Inverter/Charger.
Scope
The Guide provides safety and installation guidelines as well as information
on tools and wiring. It does not provide details about particular brands of
batteries. You need to consult individual battery manufacturers for this
information.
Audience
The guide is intended for qualified installers and technicians of the
Freedom SW 230V Inverter/Charger.
Related Information
You can find more information about Xantrex-branded products and
services at www.xantrex.com.
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975-0697-01-01 iii
Important Safety Instructions
IMPORTANT: READ AND SAVE THIS INSTALLATION
GUIDE FOR FUTURE REFERENCE.
This chapter contains important safety and installation instructions for the
Freedom SW 230V Inverter/Charger (Freedom SW 230V). Each time,
before using the Freedom SW 230V, READ ALL instructions and
cautionary markings on or provided with the inverter/charger, the batteries,
and all appropriate sections of this guide.
NOTE: The Freedom SW 230V contains no user-serviceable parts.
The following special messages may appear throughout this bulletin or on
the equipment to warn of potential hazards or to call attention to
information that clarifies or simplifies a procedure.
The addition of either symbol to a “Danger” or “Warning” safety
label indicates that an electrical hazard exists which will result in
personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, can result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided, can result in moderate or minor injury.
NOTICE indicates a potentially hazardous situation, which, if not avoided,
can result in equipment damage.
IMPORTANT: These notes describe things which are important for you
to know, however, they are not as serious as a caution or warning.
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iv Freedom SW 230V Installation Guide
Safety Information
ELECTRICAL SHOCK HAZARD
• Do not expose the Freedom SW 230V to rain, snow, spray, or bilge
water. This inverter/charger is designed for marine applications only
when additional drip protection is installed in certain orientations.
See the installation guide for information.
• Do not operate the inverter/charger if it has received a sharp blow,
been dropped, has cracks or openings in the enclosure including if
the AC terminal cover has been lost, damaged, or will not close, or
otherwise damaged in any other way.
• Do not disassemble the inverter/charger. Internal capacitors remain
charged after all power is disconnected.
• Disconnect both AC and DC power from the inverter/charger before
attempting any maintenance or cleaning or working on any circuits
connected to the inverter/charger. The INVERTER ENABLE button
on the front panel does not function like a power switch that
energizes or de-energizes the unit arbitrarily. When AC and DC power
sources are connected and present, the unit is always energized.
• Do not operate the inverter/charger with damaged or substandard
wiring. Make sure that all wiring is in good condition and is not
undersized.
Failure to follow these instructions will result in death or serious injury.
FIRE AND BURN HAZARD
• Do not cover or obstruct the air intake vent openings and/or install in
a zero-clearance compartment.
• Do not use transformerless battery chargers in conjunction with the
inverter/charger due to overheating.
Failure to follow these instructions will result in death or serious injury.
EXPLOSION HAZARD
• Charge only properly rated (such as two 12 V in series for a 24 V
battery bank) lead-acid (GEL, AGM, Flooded, or lead-calcium)
rechargeable batteries because other battery types may explode.
• Do not work in the vicinity of lead-acid batteries. Batteries generate
explosive gases during normal operation. See note #1.
• Do not install and/or operate in compartments containing flammable
materials or in locations that require ignition-protected equipment.
See notes #2 and #3.
• When using Lithium-Ion batteries, ensure that the battery pack being
used includes a certified Battery Management System (BMS) with
safety controls.
Failure to follow these instructions will result in death or serious injury.
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975-0697-01-01 v
This guide for use by qualified installers only.
NOTES:
1. Follow these instructions and those published by the battery
manufacturer and the manufacturer of any equipment you intend to use
in the vicinity of the battery. Review cautionary markings on these
products and on the engine.
2. This inverter/charger contains components which tend to produce arcs
or sparks.
3. Locations include any space containing gasoline-powered machinery,
fuel tanks, as well as joints, fittings, or other connections between
components of the fuel system.
Precautions When Working With Batteries
NOTES:
1. Mount and place the Freedom SW 230V Inverter/Charger unit away
from batteries in a well ventilated compartment.
2. Always have someone within range of your voice or close enough to
come to your aid when you work near a lead-acid battery.
3. Always have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
PHYSICAL INJURY HAZARD
This Freedom SW 230V is not intended for use by persons (including
children) with reduced physical, sensory, or mental capabilities or lack of
experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for
their safety. Children should be supervised to ensure that they do not play
with the appliance.
Failure to follow these instructions can result in minor or moderate injury.
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND
EXPLOSION FROM VENTED GASES HAZARDS
• Always wear proper, non-absorbent gloves, complete eye protection,
and clothing protection. Avoid touching your eyes and wiping your
forehead while working near batteries. See note #4.
• Remove all personal metal items, like rings, bracelets, and watches
when working with batteries. See notes #5 and #6 below.
• Never smoke or allow a spark or flame near the engine or batteries.
• Never charge a frozen battery.
• Always remove the negative terminal from the battery first for
systems with grounded negative when replacing a battery. If it is
grounded positive, remove the positive terminal first. Make sure all
loads connected to the battery and all accessories are off to avoid
causing an arc.
Failure to follow these instructions can result in death or serious injury.
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vi Freedom SW 230V Installation Guide
4. If battery acid contacts skin or clothing, wash immediately with soap
and water. If acid enters your eye, immediately flood it with running
cold water for at least twenty minutes and get medical attention
immediately.
5. Use extra caution to reduce the risk or dropping a metal tool on the
battery. It could spark or short circuit the battery or other electrical
parts and could cause an explosion.
6. Batteries can produce a short circuit current high enough to weld a ring
or metal bracelet or the like to the battery terminal, causing a severe
burn.
Precautions When Preparing to Charge
NOTES:
• Study and follow all of the battery manufacturer's specific precautions, such
as removing or not removing cell caps while charging, whether equalization
is acceptable for your battery, and recommended rates of charge.
• For flooded non-sealed batteries, add distilled water in each cell until
battery acid reaches the level specified by the battery manufacturer.
This helps to purge excessive gas from cells. Do not overfill. For a
battery without removable cell caps, carefully follow manufacturer's
instructions.
Precautions When Placing the Inverter/Charger
EXPOSURE TO CHEMICALS AND GASES HAZARD
• Make sure the area around the battery is well ventilated.
• Make sure the voltage of the batteries matches the output voltage of
the inverter/charger.
• Be careful to keep corrosion from coming into contact with your eyes
and skin when cleaning battery terminals.
Failure to follow these instructions can result in death or serious injury.
RISK OF DAMAGE TO THE INVERTER/CHARGER
• Never allow battery acid to drip on the inverter/charger when reading
gravity, or filling battery.
• Never place the Freedom SW 230V Inverter/Charger unit directly
above batteries; gases from a battery will corrode and damage the
inverter/charger.
• Do not place a battery on top of the inverter/charger.
Failure to follow these instructions can damage the unit and/or damage
other equipment.
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975-0697-01-01 vii
This guide for use by qualified installers only.
Regulatory
The Freedom SW 230V Inverter/Charger is certified to appropriate
European (CE) and Australian (RCM) standards. For more information see
“Regulatory Approvals” on page 67.
The Freedom SW 230V Inverter/Charger is intended to be used for mobile
or commercial applications. This inverter/charger is designed for marine
applications only when additional drip protection is installed in certain
orientations. Refer to this guide for installation instructions.
It is not intended for other applications as it may not comply with the
additional safety code requirements needed for those other applications. See
“Limitations On Use” below.
End of Life Disposal
The Freedom SW 230V is designed with environmental awareness and
sustainability in mind. At the end of its useful life, the Freedom SW 230V
can be decommissioned and disassembled. Components which can be
recycled must be recycled and those that cannot be recycled must be
disposed of according to local, regional, or national environmental
regulations.
Many of the electrical components used in the Freedom SW 230V are made
of recyclable material like steel, copper, aluminum, and other alloys. These
materials can be auctioned off to traditional scrap metal recycling
companies who resell reusable scraps.
Electronic equipment such as the circuit boards, connectors, and fuses can
be broken down and recycled by specialized recycling companies whose
goal is to avoid having these components end up in the landfill.
For more information on disposal, contact Xantrex.
LIMITATIONS ON USE
Do not use in connection with life support systems or other medical
equipment or devices.
Failure to follow these instructions can result in death or serious injury.
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