Xerox DocuColor 5000 Service manual

DocuColor5000
Administrator
Guide
Version 2.0
March 2007

©Copyright 2007 by Xerox Corporation. All Rights Reserved.
Copyright protection claimed includes all forms and matters of copyrighted material and information now allowed by statutory or
judicial law or hereinafter granted, including without limitation, material generated from the software programs that are displayed on
the screen such as styles, templates, icons, screen displays, looks, etc.
Xerox®and all Xerox product names and product numbers mentioned in this publication are trademarks of XEROX CORPORATION.
Other company brands and product names may be trademarks or registered trademarks of the respective companies and are also
acknowledged.
This product includes software developed by the Apache Software Foundation (http://www.apache.org/).

DocuColor 5000 Administrator Guide i
Table of contents
Conventions v
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Safety notices vii
Electrical safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Disconnect device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix
Laser safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
North America. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Europe (EU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
Safety standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
North America. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Europe (EU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Maintenance safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Operational safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiii
Ozone safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiv
Notices xv
Radio frequency emissions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
FCC in the USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
In Canada (ICES-003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xvi
Regulatory information for RFID . . . . . . . . . . . . . . . . . . . . . .xvi
Safety extra low voltage approval. . . . . . . . . . . . . . . . . . . . . . . .xvi
Certifications in Europe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
It’s illegal in the USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
It’s illegal in Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx
Environmental notices for Canada . . . . . . . . . . . . . . . . . . . . . . xxii
Product recycling and disposal . . . . . . . . . . . . . . . . . . . . . . . . . xxiii

DocuColor 5000 Administrator Guide
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Table of contents
North America. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiii
European union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xxiv
Other countries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
1. Administrator overview 1-1
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Logging on as Administrator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Finishing System Profiles overview . . . . . . . . . . . . . . . . . . . . . 1-3
2. System Settings 2-1
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Fault Details window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Change Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Setting the Date & Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Productivity Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Productivity charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Single Paper Weight . . . . . . . . . . . . . . . . . . . . . . . 2-11
Mixed Paper Weight . . . . . . . . . . . . . . . . . . . . . . . 2-12
Power Saver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Exit Power Saver . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Auto Resume After . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Fault Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Pause . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Job Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Auto Logoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
NVM Read/Write. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Tray Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Auto Tray Switching, Auto Paper Selection, and Do Not
Include . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Paper Tray Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Tray Priority. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28

DocuColor 5000 Administrator Guide iii
Table of contents
3. Profiles 3-1
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Alignment Adjustment Profile procedure. . . . . . . . . . . . . . . 3-4
Creating an Alignment profile . . . . . . . . . . . . . . . . . . . . 3-6
Selecting the Registration options . . . . . . . . . . . . . . . . 3-7
Selecting the Perpendicularity options . . . . . . . . . . . . . 3-8
Selecting the Skew options. . . . . . . . . . . . . . . . . . . . . . 3-9
Selecting the Magnification options . . . . . . . . . . . . . . 3-10
Running test prints . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Editing an existing Alignment profile . . . . . . . . . . . . . . 3-13
Custom Paper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Custom Paper procedure . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Creating an Custom Paper profile. . . . . . . . . . . . . . . . 3-16
Selecting the desired paper type . . . . . . . . . . . . . . . . 3-17
Selecting the desired paper weight. . . . . . . . . . . . . . . 3-18
Selecting other options for your Custom Paper profile 3-19
Running test prints . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Editing a Custom Paper profile . . . . . . . . . . . . . . . . . . 3-25
Second Bias Transfer Belt . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Aligner Roll Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Paper Tray Air Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Decurler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Decurler specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Decurler settings A-D . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Evaluate your print output for paper curl. . . . . . . . . . . . . . 3-35
Decurler Profile options. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Downward/Upward Values . . . . . . . . . . . . . . . . . . . . . 3-39
Decurler Profile procedure . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Selecting the Decurler tab. . . . . . . . . . . . . . . . . . . . . . 3-40
Creating a Decurler profile . . . . . . . . . . . . . . . . . . . . . 3-41
Entering your curl calculations . . . . . . . . . . . . . . . . . . 3-42
Running test prints . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43

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Table of contents

DocuColor 5000 Administrator Guide v
Conventions
Standardized conventions have been used in this manual to assist
you in visually locating and identifying information quickly.
Symbols
CAUTION: This symbol alerts you to an action that may cause
damage to hardware, software, or result in the loss of data.
WARNING: Warnings mark alert users to areas of the machine
where there is a possibility of personal injury.
WARNING: This symbol identifies an area on the machine that is
HOT and should not be touched.
WARNING: This symbol indicates a laser is being used in the
machine and alerts you to refer to the appropriate safety
information.
TIP: This symbol identifies information that is being emphasized
and is important for you to remember.
The 1 2 3... symbol indicates the beginning of a task or work
process you should use to complete a procedure and is followed
by the first step of a numbered procedure, task, or work process.

DocuColor 5000 Administrator Guide
vi
Conventions
NOTE: This symbol calls your attention to information that is
helpful, but not essential to complete a procedure or task.
This symbol indicates that there is additional information from
another source, such as a web site or manual.

DocuColor 5000 Administrator Guide vii
Safety notices
This Xerox digital press and the recommended supplies are
designed and tested to meet strict safety requirements. These
include safety agency approval and compliance to established
environmental standards. Please read the following instructions
carefully before operating the product, and refer to them as
needed to ensure the continued safe operation of your digital
press.
TIP: The safety testing and performance of this product have
been verified using Xerox materials only.
WARNING: Any unauthorized alteration, which may include the
addition of new functions or connection of external devices, may
impact the product certification. Please contact your authorized
local dealer for more information.
Electrical safety
• Use only the power cord supplied with this equipment.
• Plug the power cord directly into a correctly grounded
electrical outlet. Do not use an extension cord. If you do not
know whether or not an outlet is grounded, consult a qualified
electrician.
• Do not use a ground adapter plug to connect this equipment to
an electrical outlet that lacks a ground connection terminal.

DocuColor 5000 Administrator Guide
viii
Safety notices
WARNING: You may incur a severe electrical shock if the outlet is
not grounded correctly.
• Do not place the press where people may step or trip on the
power cord. Do not place objects on the power cord.
• Do not override or disable electrical or mechanical interlocks.
• Do not obstruct the ventilation openings. These openings
prevent overheating of the machine.
WARNING: Never push objects of any kind into slots or openings
on this equipment. Making a contact with a voltage point or
shorting out a part may result in fire or electrical shock.
If any of the following conditions occur, immediately switch off the
power to the machine and disconnect the power cord from the
electrical outlet. Call an authorized Xerox service representative
to correct the problem.
• The machine emits unusual noises or odors.
• The power cord is damaged or frayed.
• A wall panel circuit breaker, fuse, or other safety device is
tripped.
• Liquid is spilled into the press.
• The machine is exposed to water.
• Any part of the machine is damaged.

DocuColor 5000 Administrator Guide ix
Safety notices
Disconnect device
The power cable is the disconnect device for this equipment and is
attached to the back of the machine as a plug-in device. To
remove all electrical power from the machine, disconnect the
power cable from the electrical outlet.
WARNING: This product must be connected to a protective earth
current.

DocuColor 5000 Administrator Guide
x
Safety notices
Laser safety
North America
This product complies with safety standards and is certified as a
Class 1 Laser product under the Center for Devices and
Radiological Health (CDRH) of the United States Food and Drug
Administration (FDA) implemented regulations for laser
products. This product complies with FDA 21 CFR 1940.10 and
1040.11 except for deviations pursuant to Laser Notice No. 50,
dated July 26, 2001. These regulations apply to laser products
marketed in the United States. The label on the machine indicates
compliance with CDRH regulations and must be attached to laser
products marketed in the United States. This product does not
emit hazardous laser radiation.
CAUTION: Use of controls or adjustments or performance of
procedures other than those specified herein may result in
hazardous exposure of laser light.
Since radiation emitted inside this product is completely confined
within the protective housing and external covers, the laser beam
cannot escape from the machine during any phase of the user
operation.
This product contains laser warning labels. These labels are
intended for use by the Xerox Service Representative and are
placed on or near panels or shields that require special tools for
removal. Do not remove any of the panels. There are no operator
serviceable areas in these covers.

DocuColor 5000 Administrator Guide xi
Safety notices
Europe (EU)
This product complies with IEC’s safety standard 60825-1 (Edition
1.2) issued August 2001.
The equipment complies with laser product performance
standards set by governmental, national, and international
agencies as a Class 1 Laser Product. It does not emit hazardous
radiation as the beam is totally enclosed during all phases of
customer operation and maintenance.
CAUTION: Use of controls or adjustments or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.
This product contains laser warning labels. These labels are
intended for use by the Xerox Service Representative and are
placed on or near panels or shields that require special tools for
removal. Do not remove any of the panels. There are no operator
serviceable areas inside these covers.
If you need additional safety information concerning the product or
Xerox supplied materials, you may call the following number:
[phone]

DocuColor 5000 Administrator Guide
xii
Safety notices
Safety standards
North America
This Xerox product is safety certified by Underwriters Laboratories
Incorporated to Standards UL60950, third edition (2000), and CSA
International CAN/CSA C22.2 No. 60950-00 third edition.
Europe (EU)
This Xerox product is Safety Certified by NEMKO to publication
IEC60950-1 (2001) First Edition.
Maintenance safety
• Do not attempt any maintenance procedure that is not
specifically described in the documentation supplied with your
digital press.
• Do not use aerosol cleaners. The use of supplies that are not
approved may cause poor performance of the press and could
create a dangerous condition.
• Use the supplies and cleaning materials only as directed in
this manual. Keep all materials out of the reach of children.
• Do not remove the covers or guards that are fastened with
screws. There are no parts behind these covers that you can
maintain or service.
Do not perform any maintenance procedures unless you have
been trained to do them by a Xerox representative, or unless a
procedure is specifically described in one of the manuals included
with your press.

DocuColor 5000 Administrator Guide xiii
Safety notices
Operational safety
Your Xerox equipment and supplies were designed and tested to
meet strict safety requirements. These include safety agency
examination, approval, and compliance with established
environmental standards.
Your attention to the following safety guidelines will help ensure
the continued safe operation of your digital press:
• Use the materials and supplies specifically designed for your
digital press. The use of unsuitable materials may result in
poor performance of the machine and possibly a hazardous
situation.
• Follow all warnings and instructions that are marked on or
supplied with the machine.
• Place the machine in a room that provides adequate space for
ventilation and servicing.
• Place the machine on a level, solid surface (not on a thick pile
carpet) that has adequate strength to support the weight of the
machine.
• Do not attempt to move the machine. A leveling device that
was lowered when your machine was installed may damage
the carpet or floor.
• Do not set up the machine near a heat source.
• Do not set up the machine in direct sunlight.

DocuColor 5000 Administrator Guide
xiv
Safety notices
• Do not set up the machine in line with the cold air flow from an
air conditioning system.
• Do not place containers of coffee or other liquid on the
machine.
• Do not block or cover the slots and openings on the machine.
• Do not attempt to override any electrical or mechanical
interlock devices.
WARNING: Be careful when working in areas identified with this
warning symbol. These areas may be very hot and should not be
touched.
If you need any additional safety information concerning the
machine or materials, contact your Xerox representative.
Ozone safety
This product produces ozone during normal operation. The ozone
is heavier than air, and the quantity is dependent on print volume.
Providing the correct environmental parameters, as specified in
the Xerox installation procedures, ensures that concentration
levels meet safe limits.
If you need additional information about ozone, request the Xerox
publication, OZONE, 600P83222, by calling 1-800-828-6571 in
the USA. For a French language version, call 1-800-828-6571 in
the USA, then press 2.

DocuColor 5000 Administrator Guide xv
Notices
Radio frequency emissions
FCC in the USA
This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the
Federal Communications Commission (FCC) Rules. These limits
are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his/her
own expense.
Changes or modifications to this equipment not specifically
approved by the Xerox Corporation may void the user’s authority
to operate this equipment.
Shielded cables must be used with this equipment to maintain
compliance with FCC regulations.

DocuColor 5000 Administrator Guide
xvi
Notices
In Canada (ICES-003)
This Class “A” digital apparatus complies with Canadian ICES-
003.
Cet appareil numérique de la classe “A” est conforme á la norme
NMB-003 du Canada.
Regulatory information for RFID
This product generates 13.56 MHz using an Inductive Loop
System as a Radio Frequency IDentification system device
(RFID). This system is certified in compliance with European
Council Directive 99/5/EC and applicable local laws or regulations
as applicable.
Safety extra low voltage approval
This Xerox digital press is in compliance with various
governmental agencies and national safety regulations. All system
ports meet the Safety Extra Low Voltage (SELV) circuits for
connection to customer-owned devices and networks. Additions of
customer-owned or third-party accessories that are attached to
the press must meet or exceed the requirements previously listed.
All modules that require external connection must be installed per
the installation procedure.

DocuColor 5000 Administrator Guide xvii
Notices
Certifications in Europe
The CE marking that is applied to this product symbolizes Xerox
Declaration of Conformity with the following applicable Directives
of the European Union as of the dates indicated:
January 1, 1995: Council Directive 73/23/EEC amended by Council Directive 93/68/
EEC, approximation of the laws of the member states related to
low voltage equipment.
January 1, 1996: Council Directive 89/336/EEC, approximation of the laws of the
member states related to electromagnetic compatibility.
March 9, 1999 Council Directive 99/5/EC on radio equipment and
telecommunications terminal equipment and the mutual
recognition of their conformity.
A full declaration, defining the relevant directives and referenced
standards, can be obtained from your Xerox Limited
representative or by contacting:
Environment, Health and Safety
The Document Company Xerox
Bessemer Road
Welwyn Garden City
Herts
AL7 1HE
England
Tel Number [phone]
WARNING: This system is certified manufactured and tested in
compliance with strict safety and radio frequency interference
regulations. Any unauthorized alteration which includes the
addition of new functions or the connection of external devices
may impact this certification. Please contact your local Xerox
Limited representative for a list of approved accessories.

DocuColor 5000 Administrator Guide
xviii
Notices
WARNING: In order to allow this equipment to operate in
proximity to Industrial, Scientific, and Medical (ISM) equipment,
the external radiation from the ISM equipment may have limited or
special mitigation measures taken.
WARNING: This is a Class A product in a domestic
environment. This product may cause radio frequency
interference in which case the user may be required to take
adequate measures.
Shielded cables must be used with this equipment to maintain
compliance with Council Directive 89/336/EEC.
It’s illegal in the USA
Congress, by statute, has forbidden the reproduction of the
following subjects under certain circumstances. Penalties of fine
or imprisonment may be imposed on those guilty of making such
reproductions.
1.Obligations or Securities of the United States Government,
such as:
Certificates of Indebtedness National Bank Currency
Coupons from Bonds Federal Reserve Bank Notes
Silver Certificates Gold Certificates
United States Bonds Treasury Notes
Federal Reserve Notes Fractional Notes
Certificates of Deposit Paper Money
Bonds and Obligations of certain agencies of the government,
such as FHA, etc.
Bonds. (U.S. Savings Bonds may be photographed only for
publicity purposes in connection with the campaign for the sale
of such bonds.)
Internal Revenue Stamps. (If it is necessary to reproduce a
legal document on which there is a canceled revenue stamp,
this may be done provided the reproduction of the document is
performed for lawful purposes.)
Postage Stamps, canceled or uncanceled. (For philatelic
purposes, Postage Stamps may be photographed, provided
the reproduction is in black and white and is less than 75% or
more than 150% of the linear dimensions of the original.)
Postal Money Orders.
Bills, Checks, or Drafts of money drawn by or upon authorized
officers of the United States.
Stamps and other representatives of value, of whatever
denomination, which have been or may be issued under any
Act of Congress.