Xerox Phaser 4600 User manual
Phaser® 4600/4620Laser Printer
Phaser® 4600/4620Service Manual
www MK-Electronic de
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Introduction...................................................................................................................... 5-3
Subsystem Information.................................................................................................... 5-4
Symbology....................................................................................................................... 5-5
5 Parts Lists
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Serial Number Ranges .................................................................................................... 5-7
PL 1.10 HVPS ................................................................................................................. 5-8
PL 1.15 Fuser Drive Board Assembly ............................................................................. 5-9
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PL 2.10 Control Panel ..................................................................................................... 5-10
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PL 3.10 Main PWB's ....................................................................................................... 5-11
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PL 4.10 Main Drives ........................................................................................................ 5-12
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PL 6.10 Laser Unit........................................................................................................... 5-13
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PL 7.10 Paper Tray (Tray 2 & Optional Feeder) ............................................................. 5-14
PL 7.15 Optional Feeder Main Covers ............................................................................ 5-15
PL 7.20 HCF Covers ....................................................................................................... 5-16
PL 7.25 HCF Assembly ................................................................................................... 5-17
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PL 8.10 Tray 1 Feeder Assembly.................................................................................... 5-19
PL 8.15 Tray 2 Pick-up Assembly ................................................................................... 5-20
PL 8.20 Optional Feeder Pick-up Assembly.................................................................... 5-21
PL 8.25 HCF Pick-up Assembly ...................................................................................... 5-22
PL 8.30 Optional Feeder Main Drives ............................................................................. 5-23
PL 8.35 Optional Feeder Lift Assembly........................................................................... 5-24
PL 8.40 Optional Feeder Feed Assembly ....................................................................... 5-25
PL 8.45 Registration Roller Assembly............................................................................. 5-26
PL 8.50 Middle Frame Assembly .................................................................................... 5-27
PL 8.55 Upper Frame Assembly ..................................................................................... 5-28
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PL 9.10 Toner/Drum Cartridges ...................................................................................... 5-30
PL 9.15 Waste Toner ...................................................................................................... 5-31
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PL 10.10 Fuser Assembly (1 of 2)................................................................................... 5-32
PL 10.11 Fuser Assembly (2 of 2)................................................................................... 5-33
PL 10.15 Upper Fuser Bracket Assembly ....................................................................... 5-34
PL 10.20 Lower Fuser Exit Guide Assembly................................................................... 5-35
PL 10.25 Duplex Unit Assembly...................................................................................... 5-36
PL 10.30 Exit Assembly .................................................................................................. 5-37
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PL 11.10 Mailbox Covers ................................................................................................ 5-38
PL 11.15 Mailbox Control Board ..................................................................................... 5-39
PL 11.20 Mailbox Drive Belts .......................................................................................... 5-40
PL 11.25 Mailbox Diverter Assembly .............................................................................. 5-41
PL 11.30 Mailbox Top Stacker Assembly........................................................................ 5-42
PL 11.35 Mailbox Actuator Shield Assembly................................................................... 5-43
PL 11.40 Mailbox Base Assembly................................................................................... 5-44
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PL 12.10 Finisher Covers................................................................................................ 5-45
PL 12.15 Finisher Control Board ..................................................................................... 5-46
PL 12.20 Finisher Stacker Shield Assembly ................................................................... 5-47
PL 12.25 Finisher Stacker Drive Assembly ..................................................................... 5-48
PL 12.30 Finisher Compile Tray Eject Assembly ............................................................ 5-49
PL 12.35 Finisher Compile Tray Assembly ..................................................................... 5-50
PL 12.40 Finisher Transport Drive Assembly.................................................................. 5-51
PL 12.45 Finisher Stapler Assembly ............................................................................... 5-52
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PL 28.10 Main Covers..................................................................................................... 5-53
PL 28.15 Top Cover Assembly........................................................................................ 5-54
PL 28.20 Front Cover Assembly ..................................................................................... 5-55
PL 28.25 Rear Door Assembly........................................................................................ 5-56
Supplies/Customer Replaceable Units............................................................................ 5-57
Part Number Index .......................................................................................................... 5-59
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02/2014
5-7
Phaser 4600/4620/4622 Printer Service Manual
5 Parts List
Revised
Serial Number Ranges
XLT 268501 to XLT 348500 - Phaser 4600 (110 VAC)
388 348501x to 388 378500x - Phaser 4600 (220 VAC)
XLV 886001 to XLV 887500 - Phaser 4620 (110 VAC)
324 887501x to 324 897500x - Phaser 4620 (220 VAC)
D6X 449501 - D6X 484500 - Phaser 4622 (110VAC)
322 484501x - 322 520500x - Phaser 4622 (220VAC)
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02/2014
5-8 Phaser 4600/4620/4622 Printer Service Manual
PL 1.10
Revised
5 Parts List
PL 1.10 HVPS
Item Part Description
1105N02193 HVPS (REP 1.4)
2 105N02157 SMPS (110V) (REP 1.5)
3 – HVPS shield (P/O PL 1.10 Item 6)
– 105N02158 SMPS (220V) (REP 1.5)
4 – HVPS insulation sheet (P/O PL
1.10 Item 6)
5 – Fuser connector (P/O PL 1.10 Item
6)
6 – HVPS assembly
7 – Bottom fuser bracket (Not Spared)
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02/2014
5-9
Phaser 4600/4620/4622 Printer Service Manual PL 1.15
5 Parts List
Revised
PL 1.15 Fuser Drive Board Assembly
Item Part Description
1– Fuser drive cover (P/O PL 1.15
Item 8)
2 140N63472 Fuser drive board (110V) (REP 1.3)
– 140N63473 Fuser drive board (220V) (REP 1.2)
3 – Back cover (P/O PL 1.15 Item 8)
4 – Main power switch (P/O PL 1.15
Item 8)
5 – Main power socket (P/O PL 1.15
Item 8)
6 127N07668 SMPS fan (MOT09-500) (REP 1.7)
7 – Fan duct (Not Spared)
8 001N00525 Fuser drive board assembly (110V)
(REP 1.3)
– 140N63538 Fuser drive board assembly (220V)
9 127N07584 Fan-DC
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02/2014
5-10 Phaser 4600/4620/4622 Printer Service Manual
PL 2.10
Revised
5 Parts List
PL 2.10 Control Panel
Item Part Description
1002N02990 Control panel assembly (4600)
(REP 2.1)
– 002N02989 Control panel assembly (4620)
(REP 2.1)
– 109N00774 Control panel assembly (4622)
(REP 2.1)
2 – Decoration cover (P/O PL 2.10 Item
1)
3 – Top cover housing (P/O PL 2.10
Item 1)
4 – UI top cover (P/O PL 2.10 Item 1)
5 – Help key (P/O PL 2.10 Item 1)
6 – Power key (P/O PL 2.10 Item 1)
7 – Stop key (P/O PL 2.10 Item 1)
8 140N63466 Main UI board (4600/4620) (REP
2.2)
– 140N63688 Main UI board (4622) (REP 2.2)
9 – Lower cover (P/O PL 2.10 Item 1)
10 – LCD screen housing (P/O PL 2.10
Item 1)
11 – LCD ground (P/O PL 2.10 Item 1)
12 – LCD screen (P/O PL 2.10 Item 1)
13 – Rubber stop (P/O PL 2.10 Item 1)
14 – Number keys (P/O PL 2.10 Item 1)
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02/2014
5-11
Phaser 4600/4620/4622 Printer Service Manual PL 3.10
5 Parts List
Revised
PL 3.10 Main PWB's
Item Part Description
1– IP board cage (Not Spared) (REP
3.5)
2 140N63662 IP board (4600) (REP 3.6)
– 140N63681 IP board (4620) (REP 3.6)
– 140N63686 IP board (4622) (REP 3.6)
3 140N63467 MCU board (4600/4620) (REP 3.4)
– 140N63687 MCU board (4622) (REP 3.4)
4 – MCU board bracket (Not Spared)
(REP 3.4)
5 – Lower option connector (Not
Spared) (REP 10.5)
6 – Configuration card (Not Spared)
(See NOTE 2)
7 113N01312 Configuration card holder
8 128K01770 Memory card
9 007N01703 160Gb Hard disk (4600/4620)
– – 320Gb Hard disk (4622) (Not
Spared) (See NOTE 3)
10 – Tray 2 size switch (Not Spared)
(See NOTE 1)
11 117N01902 Ribbon cable
12 120K03640 Wireless network adapter
NOTE: 1. Tray 2 size switch is not spared but available as
part of the 520- Sheet Feeder (050K74180).
NOTE: 2. Configuration cards cannot be ordered through the
normal spares ordering process. Please contact 2nd level
support to order.
NOTE: 3. Order the 320Gb Hard disk (4622) using Sales part
number 097N02157.
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02/2014
5-12 Phaser 4600/4620/4622 Printer Service Manual
PL 4.10
Revised
5 Parts List
PL 4.10 Main Drives
Item Part Description
1007N01663 Main drive assembly (REP 4.1)
2 127N07590 Right side chassis fan (MOT06-
300) (REP 4.5)
3 007N01664 Fuser release drive assembly (REP
10.17)
4 007N01659 Fuser drive assembly (REP 10.8)
5 007N01661 Duplex drive assembly (REP 10.9)
6 007N01662 Feed drive assembly (REP 4.4)
7 005N01128 Registration clutch (CL08-
850)(REP 4.3)/Tray 2 feed clutch
(CL08-820)(REP 4.2)
8 – Registration clutch bracket (Not
Spared)
9 – Not Used
10 – Feed clutch bracket (Not Spared)
11 127N07688 Tray 2 lift motor (REP 7.7)
12 007N01665 Tray 2 lift gear (REP 7.8)
13 019N01081 Lift motor housing
14 – Spring (Not Spared)
15 007N01658 Pick-up drive
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02/2014
5-14 Phaser 4600/4620/4622 Printer Service Manual
PL 7.10
Revised
5 Parts List
PL 7.10 Paper Tray (Tray 2 & Optional
Feeder)
Item Part Description
1– Front cover (P/O PL 7.10 Item 23)
(REP 7.22)
2 – Tray frame (P/O PL 7.10 Item 23)
3 – Tray lift plate (P/O PL 7.10 Item 23)
4 – Left width paper guide (P/O PL 7.10
Item 23)
5 – Right width paper guide (P/O PL
7.10 Item 23)
6 – Separator roller (P/O PL 7.10 Item
23) (REP 7.20)
7 022N02231 Separator clutch (REP 7.21)
8 017N00259 Torque limiter
9 – Shaft (P/O PL 7.10 Item 23)
10 – Bearing (P/O PL 7.10 Item 23)
11 – Idle shaft (P/O PL 7.10 Item 23)
12 – Lift plate shaft (P/O PL 7.10 Item
23)
13 – Lift shaft plate (P/O PL 7.10 Item
23)
14 – Pad (P/O PL 7.10 Item 23)
15 – Pick-up mounting bracket (P/O PL
7.10 Item 23)
16 – Rack guide (P/O PL 7.10 Item 23)
17 – Rack drive gear (P/O PL 7.10 Item
23)
18 – Sector gear (P/O PL 7.10 Item 23)
19 – Pick-up gear (P/O PL 7.10 Item 23)
20 – Pick-up idle gear (P/O PL 7.10 Item
23)
21 – Tray guide roller (P/O PL 7.10 Item
23)
22 – Media level indicator (P/O PL 7.10
Item 23) (REP 7.23)
23 050N00562 Tray assembly
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02/2014
5-15
Phaser 4600/4620/4622 Printer Service Manual PL 7.15
5 Parts List
Revised
PL 7.15 Optional Feeder Main Covers
Item Part Description
1– Left cover (Not Spared) (REP 7.26)
2 – Left side frame (Not Spared) (REP
7.33)
3 – Front cover (Not Spared) (REP
7.24)
4 – Rear tray cover (Not Spared)
5 – Rear cover (Not Spared) (REP
7.27)
6 – Right side frame (Not Spared) (REP
7.34)
7 – Right cover (Not Spared) (REP
7.25)
8 – Clutch cover (Not Spared)
NOTE: Order the entire 520-Sheet Feeder using Service part
number 050K74180 or Sales part number 097N01874.
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02/2014
5-16 Phaser 4600/4620/4622 Printer Service Manual
PL 7.20
Revised
5 Parts List
PL 7.20 HCF Covers
Item Part Description
1– Paper feed assembly (Not Spared)
2 – Rear cover (Not Spared) (REP
7.38)
3 – Right cover (Not Spared) (REP
7.39)
4 – Front cover assembly (Not Spared)
5 – Left cover (Not Spared) (REP 7.40)
6 002N02988 Front cover dummy
7 – Retard cover (Not Spared)
NOTE: Order the entire 2000-Sheet Feeder using Service
part number 059K77920 or Sales part number 097N01875.
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02/2014
5-17
Phaser 4600/4620/4622 Printer Service Manual PL 7.25
5 Parts List
Revised
PL 7.25 HCF Assembly
Item Part Description
1 – Base unit (P/O PL 7.25 Item 26)
2 017N00295 Caster (REP 7.41)
3 017N00294 Locking caster
4 – Sensor bracket (P/O PL 7.25 Item 26)
5 110K14300 Size 1 sensor / Size 2 sensor / Size 3
sensor (see NOTE)
6 – Safety cover (P/O PL 7.25 Item 26)
7 007N01669 Reduction gear assembly (REP 7.42)
8 – Lift plate housing (P/O PL 7.25 Item
26)
9 – Left side plate (P/O PL 7.25 Item 26)
10 022N02481 Paper feeder
11 – Lift plate (lower) (P/O PL 7.25 Item
26)
12 – Lift plate (upper) (P/O PL 7.25 Item
26)
13 – Top plate (P/O PL 7.25 Item 26) (REP
7.49)
14 – Harness mount (P/O PL 7.25 Item 26)
15 – Harness (P/O PL 7.25 Item 26)
16 – Rear plate (P/O PL 7.25 Item 26)
17 – Right side plate (P/O PL 7.25 Item 26)
18 140N63469 HCF control board (REP 7.44)
19 127N07669 Lift motor (see NOTE) (REP 7.45)
20 127N07588 Feed motor (see NOTE) (REP 7.48)
21 – Feed motor gear bracket (P/O PL
7.25 Item 28)
22 – Clutch bracket assembly (P/O PL 7.25
Item 27)
23 – Bearing (P/O PL 7.25 Item 27)
24 121N01206 Feed clutch (see NOTE) (REP 7.46)
25 – Clutch shaft (P/O PL 7.25 Item 27)
26 059K77920 HCF assembly
27 121N01205 Clutch assembly
28 007N01667 Feed drive assembly (REP 7.47)
29 110N01452 Front door interlock switch (see
NOTE) (REP 7.43)
30 140N63395 Jumper board
31 – Feed sensor (P/O PL 7.25 Item 26)
(see NOTE)
NOTE: The component control codes are dependent on the
machine configuration.
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02/2014
5-18 Phaser 4600/4620/4622 Printer Service Manual
PL 8.10
Revised
5 Parts List
PL 8.10 Tray 1 Feeder Assembly
Item Part Description
1– Bottom frame (P/O PL 8.10 Item
14)
2 – Top frame (P/O PL 8.10 Item 14)
3 022N02480 Pick assembly (REP 7.3)
4 022N02479 Seperator roller assembly (REP
7.5)
5 – Envelope guide (P/O PL 8.10 Item
14)
6 – Release guide (P/O PL 8.10 Item
14)
7 – Top ground (P/O PL 8.10 Item 14)
8 – Ground (P/O PL 8.10 Item 14)
9 – Release ground (P/O PL 8.10 Item
14)
10 130N01628 No paper sensor (Q07-110) (REP
7.15)
11 – Feed clutch (CL08-810) (P/O PL
8.10 Item 14) (REP 7.16)
12 – Bearing (P/O PL 8.10 Item 14)
13 – Actuator arm (P/O PL 8.10 Item 14)
14 038N00539 Tray 1 feeder assembly (REP 7.0)
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02/2014
5-19
Phaser 4600/4620/4622 Printer Service Manual PL 8.15
5 Parts List
Revised
PL 8.15 Tray 2 Pick-up Assembly
Item Part Description
1– Baseplate (P/O PL 8.15 Item 21)
2 – Holder (P/O PL 8.15 Item 21)
3 – Housing (P/O PL 8.15 Item 21)
4 120N00541 No paper sensor actuator
5 – Duplex feed sensor actuator (P/O
PL 8.15 Item 21)
6 – Drive gear (P/O PL 8.15 Item 21)
7 – Paper guide (P/O PL 8.15 Item 21)
8 – Shaft (P/O PL 8.15 Item 21)
9 – Static eliminator (P/O PL 8.15 Item
21)
10 022N02232 Feed roller
11 – Idle forward roller (P/O PL 8.15
Item 21)
12 – One way gear (P/O PL 8.15 Item
21)
13 – Feed idle gear (P/O PL 8.15 Item
21)
14 – Feed joint gear (P/O PL 8.15 Item
21)
15 – Spring (P/O PL 8.15 Item 21)
16 – Bearing (P/O PL 8.15 Item 21)
17 – Bearing (P/O PL 8.15 Item 21)
18 – Tray up limit switch (P/O PL 8.15
Item 21)
19 130N01628 Duplex feed sensor (Q08-700)/
Registration sensor (Q07-250)/ No
paper sensor (Q07-210)
20 – Not Used
21 001N00527 Feed assembly
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02/2014
5-20 Phaser 4600/4620/4622 Printer Service Manual
PL 8.20
Revised
5 Parts List
PL 8.20 Optional Feeder Pick-up
Assembly
Item Part Description
1– Feed roll frame (P/O PL 8.20 Item
17)
2 130N01628 Tray 3 no paper sensor (Q07-310),
Tray 4 no paper sensor (Q07-410),
Tray 5 no paper sensor (Q07-501),
Tray 6 (Q07-610) (REP 7.35)/Tray
3 level sensor (Q07-350), Tray 4
level sensor (Q07-450), Tray 5 level
sensor (Q07-550), Tray 6 Level
sensor (Q07-650) (REP 7.37) (see
NOTE 2)
3 – No paper sensor actuator (P/O PL
8.20 Item 17) (REP 7.36)
4 022N02232 Feed roller
5 – Idle gear (P/O PL 8.20 Item 17)
6 – One way gear (P/O PL 8.20 Item
17)
7 – Bearing (P/O PL 8.20 Item 17)
8 – Feed roll shaft (P/O PL 8.20 Item
17)
9 – Static eliminator (P/O PL 8.20 Item
17)
10 – Ground strip (P/O PL 8.20 Item 17)
11 – Feed joint gear (P/O PL 8.20 Item
17)
12 – Idle gear (P/O PL 8.20 Item 17)
13 – Not used
14 – Housing (P/O PL 8.20 Item 17)
15 – Tray up limit switch (P/O PL 8.20
Item 17) (see NOTE 2)
16 – Bearing (P/O PL 8.20 Item 17)
17 – Feed assembly
NOTE: 1. Order the entire 520-Sheet Feeder using Service
part number 050K74180 or Sales part number 097N01874.
NOTE: 2. The component control codes are dependent on
the machine configuration.
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02/2014
5-21
Phaser 4600/4620/4622 Printer Service Manual PL 8.25
5 Parts List
Revised
PL 8.25 HCF Pick-up Assembly
Item Part Description
1– Feed roll frame (P/O PL 8.25 Item
16)
2 130N01628 No paper sensor (A)(REP 8.50)/
Feed sensor (B)(REP 8.51) (see
NOTE)
3 – No paper sensor actuator (P/O PL
8.25 Item 16) (REP 7.36)
4 022N02232 Feed roller
5 – Idle gear (P/O PL 8.25 Item 16)
6 – One way gear (P/O PL 8.25 Item
16)
7 – Bearing (P/O PL 8.25 Item 16)
8 – Feed roll shaft (P/O PL 8.25 Item
16)
9 – Static eliminator (P/O PL 8.25 Item
16)
10 – Ground strip (P/O PL 8.25 Item 16)
11 – Feed joint gear (P/O PL 8.25 Item
16)
12 – Idle gear (P/O PL 8.25 Item 16)
13 – Housing (P/O PL 8.25 Item 16)
14 – Tray up limit switch (P/O PL 8.25
Item 16) (see NOTE)
15 – Bearing (P/O PL 8.25 Item 16)
16 – Feed assembly (REP 8.47)
NOTE: The component control codes are dependent on the
machine configuration.
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02/2014
5-22 Phaser 4600/4620/4622 Printer Service Manual
PL 8.30
Revised
5 Parts List
PL 8.30 Optional Feeder Main Drives
Item Part Description
1007N01666 Feed drive assembly (REP 8.42)
2 005N01116 Tray 3 feed clutch (CL08-830), Tray
4 feed clutch (CL08-840), Tray 5
feed clutch (CL08-855), Tray 6 feed
clutch (CL08-856) (see NOTE)
(REP 8.41)
3 – Bracket (Not Spared)
4 – Bearing (Not Spared)
5 005N01085 Take away clutch (see NOTE) (REP
8.40)
6 – Bracket (Not Spared)
7 140N63468 Feeder board (REP 7.28)
8 – Take away roller (Not Spared) (REP
8.45)
9 – Size switch (Not Spared) (see
NOTE) (REP 7.30)
10 – Upper option harness (Not Spared)
(REP 7.31)
11 – Lower option harness (Not Spared)
(REP 7.32)
NOTE: The component control codes are dependent on the
machine configuration.
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02/2014
5-23
Phaser 4600/4620/4622 Printer Service Manual PL 8.35
5 Parts List
Revised
PL 8.35 Optional Feeder Lift
Assembly
Item Part Description
1120N00537 Lift motor (see NOTE) (REP 7.29)
2 – Lift motor bracket (Not Spared)
3 – Swing housing (Not Spared)
4 – Lift gear (Not Spared)
NOTE: The component control codes are dependent on the
machine configuration.
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02/2014
5-24 Phaser 4600/4620/4622 Printer Service Manual
PL 8.40
Revised
5 Parts List
PL 8.40 Optional Feeder Feed
Assembly
Item Part Description
1– Feed guide frame (P/O PL 8.40
Item 10)
2 – Idle roller assembly (P/O PL 8.40
Item 10)
3 – Feed guide plate (P/O PL 8.40 Item
10)
4 – Paper guide plate (P/O PL 8.40
Item 10)
5 – Mylar guide (P/O PL 8.40 Item 10)
6 – Ground strip (P/O PL 8.40 Item 10)
7 130N01628 Tray 3 take away sensor (Q08-
300), Tray 4 take away sensor
(Q08-400), Tray 5 take away
sensor (Q08-550), Tray 6 take
away sensor (see NOTE) (REP
8.44)
8 – Spring (P/O PL 8.40 Item 10)
9 – Take away sensor actuator (P/O PL
8.40 Item 10) (REP 8.43)
10 – Feed assembly (Not Spared) (REP
8.46)
NOTE: The component control codes are dependent on the
machine configuration. The code for tray 6 was not known at
time of publication
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