Xerox Phaser 7400 User manual

฀฀
฀Book 1: Print Engine
Service Manual (Book 1)
Options Manual (Book 2)
Book 2: Options
Updated 8/24/2015 DAW
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9
Section
Parts List
In this chapter...
■Serial Number Format
■Using the Parts List
■Print Engine
■Xerox Supplies and Accessories
Parts List 1.1 Main Assembly..................................
Parts List 2.1 Printer................................................
Parts List 3.1 LVPS.................................................
Parts List 4.1 Base Assembly..................................
Parts List 4.2 Feeder Assembly...............................
Parts List 5.1 Xerographics Drive............................
Parts List 6.1 Front Assemblies...............................
Parts List 7.1 Waste Toner Drive Assembly............
Parts List 8.1 Registration Assembly.......................
Parts List 9.1 Registration Sensor Assembly...........
Parts List 10.1 Tray 1 (MPT) Assembly...................
Parts List 11.1 Exit Assembly...................................
Parts List 12.1 LED Assembly..................................
Parts List 13.1 Job Offset Assembly.........................
Parts List 14.1 Basket Assembly..............................
Parts List 15.1 Duplex Unit.......................................
Xerox Supplies and Accessories..............................
534
538
544
546
548
552
556
558
560
564
566
570
574
577
579
583
587
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9-2 Phaser 7400 Color Printer Service Manual
Serial Number Format
Changes to Xerox products are made to accommodate improved components as they
become available. As improvements are made, part numbers may change from those
appearing in this section. To get the latest part, provide the following information
when ordering:
■Component's part number
■Product type or configuration number
■Serial number of the printer
The serial number is coded as follows:
■The text “S/N” followed by the serial number in the barcode.
■The barcode does not include a field identifier.
■The nine digit serial number format PPPRSSSSS where:
PPP - Is the alphanumeric Product Code
R- Is the numeric revision digit. Changes at major product updates or when
the serial number is reset to a starting value of 30001, 60001, or 95001 for
7400, and 30001, or 50001 for 7400V.
SSSSS - Is the five digit numeric serial number.
For example:
S/N WMY453072
WMY = Product code for the 7400, 110 V Printer
4= Revision level
53072 = Serial number for 7400 N
Product Configuration Voltage Product Code
7400 N, DN, DT, DX, DXF 110 V WMY
7400V N, DN, DT, DX, DXF 220 V WNC
S/N: WMY453072
Oct 2005
s7400-663
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Parts List 9-3
Using the Parts List
Only those parts listed with part numbers are available for order. Parts listed without
part numbers are only available as part of a parent assembly or Service Kit.
1. No.:The callout number from the exploded part diagram.
2. Part Number:The material part number used to order specific parts.
3. Name/Description:Name of the part and number supplied per order.
4. Parts throughout this manual are referenced PL#.#.#; For example, PL3.1.10
means the part is item 10 of Parts List 3.1.
5. A black triangle preceding a number followed by a parenthetical statement
indicates the item is a parent assembly, made up of the parts listed in parentheses
and enclosed by a dashed line.
6. The notation “(with X~Y)” following a part name indicates an assembly includes
components X through Y. For example, “1 (with 2~4)” means part 1 consists of
parts 2, 3, and 4.
7. The notation “J1<>J2 and P2” is attached to a wire harness. It indicates that
connector Jack 1 is attached to one end of the wire harness and connector J2 is
attached to the other end that is plugged into P2.
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9-4 Phaser 7400 Color Printer Service Manual
Print Engine Parts
Parts List 1.1 Main Assembly
s7400-198
29~35
23~28
20
21
40
10
10
59
71
60or61
68or70
8
72
911
11
7
4
38
6
5
22
41
39
1
2
3
3
12~19
43
72
36
SIMM/Configuration Card
(237E23831 )is not pictured
45
44
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Parts List 9-5
Parts List 1.1 Main Assembly- Service Parts List
No. Part Number Name/Description
1. 802E99390 Cover-Blank (Dup)
2. 107K02330 LED Head-Unit-53MXF
3. 809E77450 Spring-Head
4. 960K27532 OR-S2V (Engine Control Board)
5. 114K01930 Code-Clump (Cable Clamp, Card Cage)
6. Plate-Clump-HCB (Cable Clamp Retainer)
7. 815E34450 Plate-Beam
8. 815E33950 Plate-Shield
9. 815E33960 Plate-Cover
10. Shaft-Shield
11. 003E77740 Screw-Knob
12. 032E29850 Block-Lockout-723
13. 032E29860 Block-Lockout-723-2
14. Block-Lockout-723-3
15. Block-Lockout-723-4
16. Block-Lockout-723-5
17. Block-Lockout-723-6
18. 014E61250 Block-Lockout-723-9
19. 032E29870 Block-Lockout-723-10
20. Transfer Unit {See Supplies and Accesories (page 9-58)}
21. Fuser 110 V {See Supplies and Accesories (page 9-58)}
Fuser 220 V
22. Waste Toner Reservoir {See Supplies and Accesories (page 9-58)}
23. Imaging Unit Type C7 C {See Supplies and Accesories (page 9-58)}
24. Imaging Unit Type C7 M {See Supplies and Accesories (page 9-58)}
25. Imaging Unit Type C7 Y {See Supplies and Accesories (page 9-58)}
26. Imaging Unit Type C7 K {See Supplies and Accesories (page 9-58)}
29. Toner-Cart Type C7 Y{See Supplies and Accesories (page 9-58)}
30. Toner-Cart Type C7 M{See Supplies and Accesories (page 9-58)}
31. Toner-Cart Type C7 C{See Supplies and Accesories (page 9-58)}
32. Toner-Cart Type C7 K{See Supplies and Accesories (page 9-58)}
36. Cup_Screw (S Tight M3)
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9-6 Phaser 7400 Color Printer Service Manual
37. Cup_Screw A
38. 835E10830 Gasket-HCB
39. Indicator-Paper-Size(OKI)
40. 003E77960 Stopper-Paper
41. 802K93850 Case-Cassette-Assy. (Universal Tray)
42. 237E23831 SIMM/Configuration Card (not pictured)
43. 671537283 IP Board (without Memory or Configuration Card)
44. 237E23660 EEPROM(CU) (Image Processor Board EEPROM)
45. 537E66620 EEPROM(CU), (Engine Control Board EEPROM)
46. BIOSROM
47. BT100
48. Board-OWF
49. Board-OWF
50. Board-HMY
51. Board-HMY
52. Board-HMY
53. Board-Memory 128MB
54. 856000300 Board-Memory 256MB
55. 856000400 Board-Memory 512MB
61. 121K44690 HDD Assy 20GB (Hard Drive)
62. Compact Flash
63. Nylon Stud
64. Plate-Interface Caulking
65. Plate-Interface Caulking
66. Guide-Rail
67. Plate-Support-PCI
68. Plate-Blank
69. Plate-Blank-N
70. Plate-Blank-W
71. 003E77740 Screw-Knob
72. Cup_Screw (S Tight M3)
73. Screw
Parts List 1.1 Main Assembly- Service Parts List
No. Part Number Name/Description
EEPROM(CU), (Engine Control Board EEPROM)
EEPROM(CU) (Image Processor Board EEPROM)
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Parts List 9-7
74. 127E15360 Motor-Fan(CU) (IP Fan)
75. Motor-Fan(CU)
76. Motor-Fan(CU)
77. Bracket-Fan-CU1
78. Bracket-Fan-CU2
79. Screw-PSW3
80. Gasket-Interface-A
81. Gasket-Interface-B
82. Connector Cover
83. EEPROM(CU)
84. Board-BYN
85. 0494 001NR
86. TFC-20/TFT-102010N (Core of LAN cable)
Parts List 1.1 Main Assembly- Service Parts List
No. Part Number Name/Description
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9-8 Phaser 7400 Color Printer Service Manual
Parts List 2.1 Printer
s7400-042
B
B
A
A
120
95
96
121
93
148
158
159
167
135
122
112
108 109
161 111
110
113
114
10199
100
105
98
154
115
103
102
106
107
104
4-30
28 31
4-29
24
19 19
7
5
4
3
150
151
130
156
4-157
6
52
33
36 37 34
34
149
35
26
153
51
41
50
47
44
48
4645
43
43
49
42
18
40
160
119
117
118
20
128
27
(62)
25
10
8
9
116
155
139
21
21
22
126
125
132 133
147
123
86 23
162
164
165
166
61
129
131
127
87
124
88
92
94
93
91
(92)
90
89
97
152
164
163
165
166
(53-60)
94
88
93
92
89
88
89
90
89
(92)
90
91
(92)
91
(92)
26
8
9
10
111
52
(53-60)
147
25
25
25
25
Fuser Power harness
(604K54480)
is not pictured.
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Parts List 9-9
Parts List 2.1 Printer - Service Parts List
No. Part Number Name/Description
1. 032K04400 Cover-Guide-1st-Assy (Door B)
2. Guide-Paper
3. Plate-Stay-A
4. Plate-Stay-B
5. Plate-Support-A
6. Plate-Support-B-Assy
7. Plate-Support-C
8. 127E15200 Motor-DC (Imaging Unit Motor [CMYK])
9. 127E15190 Motor-DC (Fuser Motor)
10. 960K34910 OR-S2M (Motor Driver Board)
11. CONN Cord-HIROSE6P-H2P,H4P
12. CONN Cord-JST2P-JST2P
13. CONN Cord-AMP11P-AMP11P
14. CONN Cord-AMP4P-AMP4P
15. CONN Cord-JST5P-JST4P
16. TW-VF-16-0.1X0.8-420 CONN PAR- -
17. SMCD-40-160BD(1.0) CONN PAR- -
18. SMCD-30-160BD(1.0) CONN PAR- -
19. Film-Guide FFC
20. Shaft-LiftUp
21. Bush
22. 115K02510 Planet Assy.-F
23. Frame-Holder
24. Plate-HV-Base
25. 068K46570 Bracket-HV-Assy (Housing Bias Assembly)
26. 105K29311 PWR unit-(HIGH VOLTAGE) (HVPS)
27. 802K93920 Cover-HV- Assy (with 28~32) (HVPS Cover)
28. Cover-HV
29. Contact-TR
30. Cover-Contact-TR
31. Spring-Fuse-Belt
Motor-DC (Imaging Unit Motor [CMYK])
Motor-DC (Fuser Motor)
CONN Cord-HIROSE6P-H2P,H4P
OR-S2M (Motor Driver Board)
9. 127E15190
8. 127E15200
10. 960K34910
10. 960K34910
10. 960K34910
10. 960K34910
Motor-DC (Imaging Unit Motor [CMYK])
PWR unit-(HIGH VOLTAGE) (HVPS)
26.
Bracket-HV-Assy (Housing Bias Assembly)
25.
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9-10 Phaser 7400 Color Printer Service Manual
32. TappingScrew-B2 L=8
33. Plate-Heat
34. Clamp-Cable
35. Stad-Shoulder
36. Photo-Interrupter (Fuser Release Sensor)
37. Cover-Cable-Heat A
38. 605K54480 Fuser Power Harness (not pictured)
39. CONN Cord-JST12P-JST6P,JST7P (FSRSNR Harness)
40. Plate-Guide-ID
41. 054K37700 Gear-Duct-ID- Assy (with 42~50)
42. Bracket-D-Caulking
43. Gear-Bevel
44. Gear-Idle-D
45. Bracket-B-Caulking
46. Gear-Idle
47. Holder-Hall-Duct (Waste Toner Auger Rotation Sensor Holder)
48. Ring
49. Ring
50. Cup_Screw (S Tight M3)
51. Guide-Tube-L (Auger Tube Guide)
52. 007K14061 Duct-Gear-Assy (with 53 -60) (Waste Toner Auger Assembly)
53. Duct- Assy.-Toner
54. Plate-BKT-Duct A Caulking
55. Plate-BKT-Duct B
56. Gear-Reduction-Tube
57. Gear-Idle-BBD
58. Gear-Idle-D
59. Gear-WT-Z20-Z21
60. Cup_Screw (S Tight M3)
61. 015K77480 Plate Assy.-MPT Lock (Door A Latch Assy)
86. 023E30870 Motor-Pulse-Belt (Transfer Unit Motor)
87. Gear-Idle-Belt
Parts List 2.1 Printer - Service Parts List
No. Part Number Name/Description
38. 605K54480
Fuser Power Harness (not pictured)
Duct-Gear-Assy (with 53 -60) (Waste Toner Auger Assembly)
52.
See Sensor Kit
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Parts List 9-11
88. Holder-ANT
89. Spring-ANT
90. Bracket-ANT
91. Cover-ANT
92. RFID read witer system (CRUM Reader Board)
93. SMCD-9-560BD(1.0) CONN PAR (RFID harness)
94. Plate-Shield-RFID (CRUM Reader Board Cover)
95. 802K93870 Cover Assy.-Top(Sub) (Top Output Chute)
96. Cover-Duct(L)
97. Plate-Shaft-Base
98. Code-Guide
99. Plate-Damper-TCL-Caulking
100. Damper-L
101. Plate-Damper-TCL-SUB
102. Plate-Damper-TCR-Caulking
103. Damper-R
104. Plate-Damper-TCR-SUB
105. Spring-Torsion-Top-L
106. Spring-Torsion-Top-R
107. Shaft-Top
108. Plate-Support(Top)
109. Collar
110. Frame-Duct (Fuser Fan Duct)
111. 127E15170 Motor-Fan (Fuser Fan)
112. Gear-BKL2 (included in Gear Kit)
113. Gear-BKR2 (included in Gear Kit)
114. Spring-Torsion-BAS-L
115. Spring-Torsion-BAS-R
116. 055K36690 Plate-Shield-Box- Assy. (Card Cage)
117. Holder-Duct-FAN-PCB
118. 127E15170 Motor-Fan (Card Cage Fan)
119. DUCT-FAN-PCB (Card Cage Fan Duct)
Parts List 2.1 Printer - Service Parts List
No. Part Number Name/Description
111. 127E15170
Motor-Fan (Fuser Fan)
90.
Bracket-ANT
91.
Cover-ANT
92.
RFID read witer system (CRUM Reader Board)
93.
SMCD-9-560BD(1.0) CONN PAR (RFID harness)
94.
Plate-Shield-RFID (CRUM Reader Board Cover)
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9-12 Phaser 7400 Color Printer Service Manual
120. 802K95170 Cover Assy.-Top
121. Spring-Comp(Joboff)
122. Cover-Duct (R)
123. 802K93890 Cover Assy.-Front (Front Door)
124. 802K93900 Cover Assy.-FU (Side Output Tray)
125. Cover-Guard (L) (Left Front Cover)
126. Cover-Guard(Front) (Upper Front Cover)
127. Cover-Side(L) (Left Side Cover)
128. Cover-Side(L)Rear (Left Rear Cover)
129. Cover-Side(R) (Right Side Cover)
130. Cover-Side(R)Rear (Right Rear Cover)
131. Cover-Rear (Lower Rear Cover)
132. 848K06331 Cover Assy.-OP Panel
133. Film-FG
134. TW-VF-6-0.1X0.8-930 CONN PAR- -
135. Guard-R (Basket Assembly Right Support Rail Cover)
136. Cup_Screw (S Tight M3)
137. Cup_Screw A
138. TappingScrew-B2 L=8
139. Stay-Rear-MPT (Rear Door A Hinge)
140. Ring
141. Ring
142. SMCD-20-370-AD-P1.0 CONN PAR- -
143. CONN Cord-AMP10P-AMP9P
144. 292254-9 Connector-Plug-
145. CONN Cord-JST3P-JST3P
146. Not pictured
147. 056E05420 Control Panel Bezel
148. Limiter-Screw
149. Cover-Cable-Heat B
150. Guide-Cable_CU
151. Clamp-Cable
Parts List 2.1 Printer - Service Parts List
No. Part Number Name/Description
Cover Assy.-OP Panel
132.
Control Panel Bezel
147. 056E05420
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Parts List 9-13
152. Clamp-Cable
153. Cover-Middle (Waste Toner Motor Cover)
154. Shaft-Cover
155. Cover-Sensor(S2S) (Front Sensor Board Cover)
156. Plate-Support (Feeder Brace)
157. Cup_Screw A
158. Limiter-Screw
159. Code-Guide-Receive
160. Plate-FG-Rear
161. Spring-Torsion-FG
162. Plate-Holder-Detent-L
163. Plate-Holder-Detent-R
164. Lever-Detent
165. Spring-Detent
166. Post-Detent
167. Plate-FG-T-Shaft
Parts List 2.1 Printer - Service Parts List
No. Part Number Name/Description
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9-14 Phaser 7400 Color Printer Service Manual
Parts List 3.1 LVPS
4
3
1
6
2
9
7
7
s7400-668
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Parts List 9-15
Parts List 3.1 LVPS - Service Parts List
ID No. Part Number Name/Description
0. 015K77470 Plate-Power Assembly
2. 127E15130 Motor-Fan (LVPS Fan)
3. Film-Insulation
4. PWR unit-ACDC Switch
5. Cup_Screw (S Tight M3)
6. Gasket
7. Screw (SW+2W)
8. Screw (SW+2W)
9. Plate-Rear-Base-Caulking
10. Cup_Screw A
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9-16 Phaser 7400 Color Printer Service Manual
Parts List 4.1 Base Assembly
s7400-043
10
11
15
13
14
12
26
28
27
25
8
6
9
23
16
18
20
19
17
21
21
22
22
3
3
3
1
24
5
7
7
7
24
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Parts List 9-17
Parts List 4.1 Base Assembly - Service Parts List
No. Part Number Name/Description
0. 801K27780 Base Assembly
1. Plate Assy.-Bottom (with 2~7)
2. Plate-Bottom
3. Rubber-Foot
4. See note IMSA-9714N-14Z02 Connector-SQR (Optional Tray Connector)
5. CONN Cord-JST10P,AMP4P-AMP7PX2 (OPTION Harness)
6. Cup_Screw A
7. Cup-Screw-E L=6
8. Pillar-F
9. Pillar-R
10. Plate-Stay-Caulking
11. Cover-switch
12. Shaft-Switch (Power Switch Linkage)
13. Switch-AC (Power Switch Actuator)
14. Link-Switch (Power Switch Link)
15. Spring-Switch
16. Plate-Rear
17. 130K74220 Sensor Assy.-(with 18~20) (Paper Size Switch Assy)
18. Holder-PS-Switch
19. HS12-0001 Switch-Push (Paper Size Switch)
20. CONN Cord-AMP5-AMP5P (PSIZE Harness)
21. Spring-PS
22. Clamp-Cable
23. Geard-Motor(1st) (Lift Motor)
24. Plate-Top-Welding
25. Plate-Rock
26. Lock-Cassette
27. Cup_Screw (S Tight M3)
28. Cup_Screw A
4. See note
IMSA-9714N-14Z02 Connector-SQR (Optional Tray Connector)
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9-18 Phaser 7400 Color Printer Service Manual
Parts List 4.2 Feeder Assembly and Tray 2 Registration
72
76
73
7576
86
8793
76
57
93
58
63
99
82
78
85
83
77
65
93
79
82
84
93
35
29
52
40
41,42
36
37
30
44
46
50
56
47
48
45
43
32
95
31
34
33
102
53
51
103
88,91
89
89
89,90
86
95
59
60
80 66
69
70
71
67
68
81
64
62
61
74
97
55
s7400-044
50
56
55
55
50
50
56
56
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Parts List 9-19
Parts List 4.2 Feeder Assembly and Tray 2 Registration - Service Parts List
ID No. Part Number Name/Description
0. 050K61890 Tray 2 Feeder Assembly
29. Plate-Motor-A
30. Plate-Motor-B
31. Gear-Hopping-Z68-19
32. Gear-Idle-Retard
33. Gear-Feed-Z53-18
34. Gear-Idle-Z48
35. 127E15660 Motor-Pulse (Feed Motor)
36. 127E15670 Motor-Pulse-Regist (Registration Motor)
37. Clamp-Cable
38. CONN Cord-AMP8P-JST4P,AMP4P (REGHOP Harness)
39. Cup_Screw (S Tight M3)
40. Plate-Retard-Caulking
41. Lever-Retard
42. Holder-Spring
43. Spring-Retard
44. Shaft-Retard
45. Bearing-Metal
46. Bearing-Metal
47. Gear-Z38(oneway) (included in Gear Kit)
48. Collar
49. Pin-Spring
50. Ring
51. Guide-Paper-Lower
52. Plate-Retard-F
53. Plate-Rail-R
54. Cup_Screw (S Tight M3)
55. 127E15370 Torque-Limiter-OTLV
56. Roller-Feed
57. Plate-Feed
58. Roller Assy.-Pick-Up (with 59~62)
55. 127E15370
Torque-Limiter-OTLV
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