XPOtool 63003 User manual
Operation Manual
Piston pump paint sprayer
Item number 63003
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Introduction
"< To minimize t e risk of injury we urge t at our cli-
ents take some basic safety precautions w en using t is device. Please read t e operation in-
structions carefully and make sure you ave understood its content.
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Content
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Important information
Warning! "B
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1. Safety instructions
To reduce t e risks of fire or explosion, electrical s ock and t e injury to persons, read
and understand all instructions included in t is manual. Be familiar wit t e controls
and proper usage of t e equipment.
Indicates a azardous situation w ic , if not avoided, could result in deat or serious
injury.
HAZARD: INJECTION INJURY
A ig pressure paint stream produced by t is equipment can pierce t e skin and underlying tis-
suesB
Attention! Do not treat an injection injury as a simple cut!
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Prevention
Never
Never
Never "
Never#B
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Note to physician:
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HAZARD: HAZARDOUS VAPOURS
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Prevention
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HAZARD: EXPLOSION OR FIRE
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Prevention
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HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS
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Prevention
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HAZARD: GENERAL
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Prevention
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Important Electrical Information
Notice!
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Grounding Instructions
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Improper installation of t e grounding plug
can result in a risk of electric s ock.
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No adapter s ould be used wit t is product.
2. Components and Description
Components
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Controls and Functions
ON/OFF Switc
*I)*77D*N*77 N*IE
Suction tube
7
Fluid Section
Spray Gun
Spray Hose
Return Tube
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PRIME/SPRAY Knob
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D 6. Pressure Relief ProcedureE
Pressure Control Dial
Oiler
Pus er stem
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Tec nical Specifications
Capacity -/)
Power source-5-5!
Power requirements -/..5@/5$J
Safety features
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Capability
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T is pump s ould not be used wit textured materials, block filler, or asp alt sealer.
T is pump is available in t is mac ine. All information given for t e stand model applies to t e
cart models except w ere indicated.
Important! &8
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3. Assembly
Do not plug in t e sprayer until t e setup is complete!
Tools needed for assembly
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%8DImportant Electrical InformationE
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T e spray tip
SHOULD NOT be
attac ed until after
t e sprayer and t e
spray ose ave
been purged and
primed.
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Before You Begin:
4. Locking t e Spray Gun
Note! Always lock t e trigger off w en attac ing t e spray tip or w en t e spray gun is not in
use.
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5. Plugging in t e Sprayer
-="ON/OFF
OFF (O)
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8 Important Electrical In-
formation
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6. Pressure Relief Procedure
Be sure to follow t e Pressure Relief Procedure w en s utting t e unit off FOR ANY PUR-
POSE. T is procedure is used to relieve pressure from t e spray ose.
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7ON/OFF
OFF
. PRIME/SPRAY
"PRIME
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7. Purging and Priming t e Sprayer
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PRIME/SPRAY"PRIME
6:ON/OFF
ON(l)
T e unit will begin to draw material up t e
suction tube, into t e pump, and out t e
return tube. Let t e unit cycle long enoug
to remove test fluid from t e pump, or until
spray material is coming from t e return
tube.
0&OFF (O)
8. Purging and Priming t e Spray Hose
-"
PRIME/SPRAY"PRIME
T e spray tip SHOULD NOT
be attac ed to your spray gun
w en purging your spray
ose.
.PULL
If using oil-based
materials, t e spray gun must be grounded
w ile purging (see warning below).
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6!ON (l)AND PRIME/SPRAY"SPRAY
Hold t e trigger until all air, water, or solvent is purged from t e spray ose and material is
flowing freely.
If t e PRIME/SPRAY knob is still on
SPRAY,t ere will be ig pressure in
t e ose and spray gun until t e
PRIME/SPRAY knob is turned to PRIME.
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/>"Make sure t e saddle
and black seal are in place inside t e tip
guard nut (refer to Components and Descrip -
tion, page 5).
Note! Be sure t at t e paint ose is free of kinks and clear of objects wit s arp cutting edges.
9. Practice / Spraying Tec nique
-&ON (l)PRIME/
SPRAY"SPRAY
8(+)
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T e motor will cycle on and off automatic-
ally as it needs pressure. T e pressure
control dial can be be adjusted up or down
to ac ieve t e desired spray pattern.
Good spray pattern
Paint tailing patternDE
T e key to a good result is an even coating over t e entire surface.
T is is done by using even strokes. Follow t e tips below in order to ac ieve a good result-
Tip!
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Tip!
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Tip!
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Overlap eac stroke by about 30%.
T is will ensure an even coating.
If you expect to be away from
your sprayer for more t an one
our, follow t e 18. S ort-Term
Storage instructions.
10. Spraying Troubles ooting - Unclogging t e Spray Tip
If t e spray pattern becomes distorted or stops completely w ile t e gun is triggered, fol-
low t ese steps.
Do not attempt to unclog or clean t e tip wit your finger.
Note! Do not use a needle or ot er s arp pointed instrument to clean t e tip. T e ard tung-
sten carbide can c ip.
-"-35H
D=>% IE Gun locked
Under pressure, t e spray tip may be very difficult to
turn. Turn t e PRIME/SPRAY knob to PRIME and trig-
ger t e gun. T is will relieve pressure and t e tipwill
turn more easily.
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.PRIME/SPRAY"SPRAY
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If material still will not spray from t e spray tip,
follow t e Cleaning t e spray gun filter instructions.
0"
DSPRAYE"
11. Spraying Troubles ooting - Cleaning t e Spray Gun Filter
every time you use your sprayer!"
-:6. Pressure Relief Procedure
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Note! Never poke t e filter wit a s arp instrument.
T e tapered end of t e fil-
ter must be loaded properly into t e gun. Improper assembly will result in a plugged tip
or no flow from t e gun.
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Gun locked
12. Spraying Troubles ooting - Cleaning t e Inlet Filter
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If you are still experiencing problems after aving completed all
of t e steps in Spraying Troubles ooting, refer to t e section
Troubles ooting.
13. Important Cleaning Notes - Read before cleanup
!8!
Do not use mineral spirits on latex materials8B"
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Follow t ese steps w enever you are cleaning t e tool wit mineral spirits:
Do not
14. Cleanup for Latex materials
78AND
Cleanup for Oil-Based Materials
1. ->"
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empty waste container
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6
(do not discard)
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PRIME/SPRAY"
PRIME
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ON (l)!
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Leave pump running during steps 7
and 8
3:8
original material container
1!
PRIME/SPRAY "SPRAY
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Keep olding trigger t roug next steps.
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-5!
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PRIME
spray into
waste container
spray material into original container
ACleaning t e Spray Gun
Components.
15. Cleanup for Oil-based materials
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Bucket wit cleaning solution
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original material con-
tainer
6!
ON (l) PRIME/
SPRAY"SPRAY
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Keep olding trigger t roug out t e
next steps.
- Hold trigger
- Turn pump ON(I)
- Turn PRIME/SPRAY knob to SPRAY
0!
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(ground gun wit
a metal container if flus ing wit
flammable solvent).
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;PRIME/SPRAY"PRIME
once
Spray cleaning solution
into waste container
Spray material into original container
Move on to 16. Cl eaning t e Suction Set .
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16. Cleanup - Cleaning t e Suction Set
->" OFF
(O)
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NEW
/ PRIME/SPRAY "
PRIME ON (l)
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OFF
Note! In case you used oil-based material,
you must flus t e pump again wit water in
order to prepare it for storage.
Move on to 17. Cleaning t e Spray Gun Com-
ponents
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17. Cleanup - Cleaning t e Spray Gun Components
-A"OFF (O)
A"PRIME/SPRAY"
PRIME
.
B
6D
Cleaning t e Spray Gun Filter,
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18. S ort-Term Storage (up to 16 ours)
78
CleanupLong-Term Storage
Stopping
->"
.PRIME/SPRAY"PRIME
&OFF(O)
6:-).
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Re-starting
-
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. PRIME/SPRAY"PRIME
:ON(I)
6PRIME/SPRAY"
SPRAY
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50.5.--
Table of contents
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