Xtreme Power Conversion E90 Series User manual

E90 Online UPS
10kVA, 15kVA, 20kVA Models
Service Manual
www.xpcc.com | © 2019 Xtreme Power Conversion Corporaon. All rights reserved. (Rev 8/13/18)

Xtreme Power Conversion Corporaon
E90 Service Manual
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Uninterrupble Power Supply
Table of Contents
Important Safety Instrucons.......................................................................3
Product Descripon.....................................................................................6
Summarizaon................................................................................................................................6
Funcons and Features...................................................................................................................6
Installaon......................................................................................................................................7
E90 Cabinet View Outlook.............................................................................................................10
LCD control Panel..........................................................................................................................13
Installaon Notes..........................................................................................................................13
External Protecve Devices...........................................................................................................14
Power Cables.................................................................................................................................14
Power Cable Connecon...............................................................................................................15
Baery Pack Connecon................................................................................................................17
UPS parallel Installaon ...............................................................................................................25
Operaon..................................................................................................27
Operaon Modes.........................................................................................................................27
Turn on/o UPS.............................................................................................................................30
The LCD Display.............................................................................................................................32
Parallel system commissioning......................................................................................................42
Display Messages/Troubleshoong...............................................................................................43
Opons .........................................................................................................................................45
Specicaons............................................................................................47
Problems and Soluon..............................................................................48
USB communicaon port denion.............................................................49
RS232 communicaon port denion........................................................50
RS485 communicaon port denion........................................................51
BAT_T communicaon port denion........................................................52
REPO instrucon........................................................................................53
Obtaining Service.......................................................................................54
Xtreme Power Conversion Limited Warranty...............................................55

Xtreme Power Conversion Corporaon
E90 Service Manual
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Product introducon
Summary
E90 Series is a kind of high-frequency online intelligent UPS and adopts double DSP control chips, advanced control
technology and double conversion topology. It eliminates various interference of the grid and makes the output
a stable and pure sine wave power with low noise, no interference and low distoron. With strong load capac-
ity, good load compability, wide input voltage and frequency range, excellent generator compability and zero
transfer me, it greatly meets the requirement of variety of applicaons. Comprehensive protecon enhances the
stability and reliability of the system. Intelligent baery management, equalized and oang charging auto conver-
sion, baery discharge me predicon and baery self-test can extend the baery life. It can be used in advanced
network systems.
- power range:10KVA-20KVA, up to 4 units can be parallel,
- working mode:High frequency intelligent online (3-phase in to 3-phase out)
- applicaon: Work staon, network server, and computer rooms and data center
Features
Three-phase UPS
This E90 series is three-phase in to three-phase out UPS with a large capacity, the three phase input current is
balanced which can balance the load of each phase.
Digital control
Digital control is used for all parts of the UPS, which makes the performance indicators very excellent and the
system more stable. It not only has self-protecon and fault diagnosis, but also can avoid risks of analog device
failure, which allows the control system more reliable.
Seable charging current
By seng the baery capacity congured by user, the reasonable charging current can be automacally allo-
cated. Constant voltage charging mode, constant current charging mode and oang charging mode can auto-
switch smoothly.
Intelligent charging method
Advanced two-way, three-stage charging method is adopted. At the rst stage, fast recharge with constant large
current to 90% capacity; at the second stage, constant voltage charge can acvate the baery characteriscs and
make the baery full; at the third stage, oang mode operates. This method can provide a balance between the
fast charge and extended the baery life, which saves the baery investment.
LCD display
Both the LCD and LED display for the series allows the users a more intuive understanding of the UPS status and
operang parameters such as input/output voltage and frequency, load capacity, baery capacity, temperature
and ect.. All the operaon are under the monitoring.
Intelligent monitoring funcon
When the SNMP is selected with UPS, the remote monitoring can be achieved easily.
EPO funcon
An emergency power o(EPO) buon interface Is embedded in the rear panel of the UPS. The user can add the
EPO buon. In case of emergency, press the EPO buon to shut down the UPS. It also has remote emergency
power o (REPO) funcon.

Xtreme Power Conversion Corporaon
E90 Service Manual
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Operang panel
Operang interface
1) LED (from top to boom: “alarm”, “bypass”, “baery”, “inverter”)
2) LCD display
3) Scroll buon
4) O buon
5) On buon(baery cold start switch)
Status indicator on front panel, LCD and other buons
LCD and indicator LED on front panel, cooperate with buons, can view all the data, informaon and set
parameters.
Table 1 Indicator descripon
Name Status Descripon
Alarm LED Red on UPS fault and alarm
Red o UPS normal
Bypass LED Green on UPS bypass output
Green ash Bypass abnormal or out of range, or bypass switch fail
Green o Bypass normal, no bypass output
Baery LED Green on Baery supply power
Green ash Baery discharge terminaon and pre-inform
Green o Baery abnormal(no baery or baery fail)
Mains output LED Green on Mains output
Green o No mains output
Table 2 Buon descripon
Buon Name Descripon
Cycle Enter the menu to view the UPS data and informaon
ON Start inverter
baery cold start under the shutdown
OFF Shut down inverter in Line mode and transfer to bypass(if bypass normal) ;
Shut down inverter under the baery mode, UPS down;
Baery cold start when o status

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E90 Service Manual
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System block diagram
AC/DC
DC/DC
CHARGER
EMI
EMI
DC/AC
EMI
mains
batter
Bps switch
Output
output
Battery fuse
fuse
Block diagram
As shown above, there is a bypass switch. When switch on it, the power will go to the bypass road. Then UPS will
detect the output switch and bypass voltage, frequency and phase sequence. If output switch is on, both the volt-
age and frequency of bypass are in the range, the UPS will send out bypass output commands and meanwhile the
bypass LED will be on.
Close the main switch, if the mains voltage, frequency and phase sequence are in the range, UPS will so start.
When bus voltage rises around 170V, PFC boost begins to work and the bus voltage will be up to about 200V.
Inverter starts. When inverter is ready, it will transfer to inverter mode. If bypass voltage, frequency and phase
sequence are normal, the inverter voltage will track the bypass power and switch to inverter output without in-
terrupon, or the UPS will transfer to inverter intermiently. Inverter LED on and bypass LED o, the inverter will
provide power. If the baery is normal, the UPS will acvate the charger to charge the baery.
UPS detects maintenance air-switch at any me. When remove the bae of the switch, UPS will transfer to bypass
status. Now close the maintenance air-switch for supplying power from bypass. When nish maintenance, the air-
switch cannot be open unl the UPS is in bypass, or it will cause the power down of load.

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E90 Service Manual
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AC/DC & DC/DC principle circuit diagram
AC/DC & DC/DC principle
As shown above, A (yellow box) shows the recer circuit, B (blue box) shows the baery input circuit, C (other
part) shows the boost circuit. A and C form the PFC recer circuit while B and C form the baery boost circuit

Xtreme Power Conversion Corporaon
E90 Service Manual
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Inverter DC/AC principle
Bypass and inverter principle
As shown above, A (yellow box) represents bypass circuit of UPS, B (blue box) shows the inverter circuit, which
converts the Bus voltage into the AC output.
Charging principle
As shown above, charger reduces the Bus voltage to a suitable voltage to charge the baery.
A
B
Charging
fuse
Charging Fuse
Baery

Xtreme Power Conversion Corporaon
E90 Service Manual
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Parameters
UPS specicaon
MODEL NUMBER E90-10K E90-15K E90-20K
CAPACITY Power rang 10kVA/10kW 15kVA/15kW 20kVA/20kW
INPUT Voltage / Range 208Y/120VAC or 220Y/127VAC / 125-275VAC three-phase*
Frequency 40–70Hz auto-sensing
OUTPUT Voltage / Regulaon 208/120VAC or 220/127VAC / ± 1% three-phase
Frequency 50/60±0.1%
Overload capacity 150% for 1 min, 125% for 10 min, 110% for 60 min
Eciency Up to 94% online mode or 98% ECO mode
BATTERY Baery Type Sealed maintenance-lead acid
Baery quanty Up to (60) 12V 9AH
Charger Voltage / Current 273VDC / 1A-20A (max) programmable from LCD
PHYSICAL Dimensions (W x D x H) 9.8 x 39.2 x 34.0 in
Input / Output Terminal blocks
Weight 296 lbs (1 string) 419 lbs (2 string) 539 lbs (3 string)
OPTIONAL Model EBP80-63A EBP80-125A
BATTERY PACK Baery quanty and size (80) 12V 9AH
Dimensions (W x D x H) 9.8 x 39.2 x 34.0 in
Weight 535 lbs
ENVIRONMENT Operang temperature 32–104°F (0–40°C)
Audible noise <55dB from 1M distance for 10/15kVA; <58dB from 1M distance for 20kVA
Altude 5,200  above sea level**
APPROVALS UL, FCC, Energy Star
WARRANTY 2 years electronics, 2 years baery warranty (USA and Canada)
COMMUNICATIONS INTERFACE RS-232, EPO, RS485, USB, dry contact, (2) slots for oponal cards (Web/SNMP, Relay/dry
contact)
INCLUDED IN BOX User manual, RS-232 communicaon cable, USB cable, Muser monitoring soware
AVAILABLE OPTIONS External maintenance bypass, output distribuon, external baery packs, parallel cables
*Depending on load level. **Battery life is reduced above 30°C, UPS capacity derates above 40°C and 5,200 ft above sea level

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E90 Service Manual
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E90 Cabinet View Outlook
Front View Side View Rear view

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E90 Service Manual
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10kVA Rear View (without terminal block cover)
(1)LCD panel (2) Intelligent Slot 1 (SNMP card/ Relay card)
(3)Intelligent Slot 2 (SNMP card/ Relay card) (4) Oponal dry contact output port
(5)Power Switch (6) USB port
(7) RS485 port (8) RS232
(9) O/P Switch (10) Maintenance switch & its cover
(11) Bypass Switch (12) Terminal block for Input, output & GND
(13) EPO switch (14) REPO port
(15) Parallel port 2 (16) Parallel port 1
(17) I/P Switch (18) Terminal block for baery

Xtreme Power Conversion Corporaon
E90 Service Manual
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15-20kVA Rear View (without terminal block cover)
(1)LCD panel (2) Intelligent Slot 1 (SNMP card/ Relay card)
(3)Intelligent Slot 2 (SNMP card/ Relay card) (4) Oponal dry contact output port
(5)Power Switch (6) USB port
(7) RS485 port (8) RS232
(9) O/P Switch (10) Maintenance switch & its cover
(11) Bypass Switch (12) Terminal block for Input, output & GND
(13) EPO switch (14) REPO port
(15) Parallel port 2 (16) Parallel port 1
(17) I/P Switch (18) Terminal block for baery

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E90 Service Manual
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Internal view of UPS
UPS le view
UPS right view
EPO interface
board
Fan INV power board
PFC power board
Input board
Output breaker
Maintenance switch
Input breaker
Input lter ring
Baery fuse
Baeries

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E90 Service Manual
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UPS module inside view (20KVA)
PFC inductor board(10-15KVA)
INV inductor board
Output EMI board
PFC drive board
PFC inductor board

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E90 Service Manual
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PFC inductor board(20KVA)
PFC drive board
PFC power board
2pcs charging
inductors
6pcs PFC inductors
Charging fuse IGBT drive board

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E90 Service Manual
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Inverter inductor board
INV. Power board
Control detecon board
Output EMI board
3pcs inv. capacitors
3pcs inverter fuse
3pcs inverter SCR
drive board
BUS capacitor
6pcs inv. inductors
Auxiliary power
Radiator

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E90 Service Manual
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Input EMI board(15-20KVA)
Input board
Input lter inductor board
Input fuse board

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E90 Service Manual
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Adapter
RJ45 interface board
EPO interface board
USB interface board

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E90 Service Manual
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PCB boards and their signals
PFC inductor board
Funcon overview
- Mains recer
- Baery input circuit
- Bypass stac switch
- Boost inductor circuit
- Charging inductor circuit
PFC inductor board
Input and output interface denion
PFC inductor board interface
No. Denion Specicaon Name Descripon
P8 BAT-
BAT- input
Name:blade terminal
Descripon: UHTWSZ Wiring copper bar II
welded assemblies plated bright nickel
BAT- BAT- input
P6 Assistant power
15V+
Name: neilsbed
Descripon: 1121S-2P P=3.96mm 180° single
row square PIN white
Assistant
power
15V+
J1 PFC drive board
signal
Name: neilsbed
Descripon: 1121S-6P P=3.96mm 180° single
row square PIN white
PFC drive board
signal
P15 relay/SCR drive
signal
Name: neilsbed
Descripon: 301S-10P P=2.54mm 180° two
rows square PIN black
relay/SCR drive
signal
P5 BAT+
BAT+ input
Name: blade terminal
Descripon: UHTWSZ Wiring copper bar II
welded assemblies plated bright nickel
BAT+ BAT+ input
P7 BPS_A_IN
Bps A phase
input
Name:blade terminal
Descripon:4PIN 10A M4screw hole straight leg
8*8.4*11.1mm T0.8mm nned copper
BPS_A_IN Bps A phase input

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E90 Service Manual
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No. Denion Specicaon Name Descripon
P21 CHARGE+
CHARGE-
Charging volt-
age sample
Name:blade terminal
Descripon: 1121S-3P P=3.96mm 180° single
row square PIN white
CHARGE+
CHARGE-
Charging voltage
sampling
P27 N
Neutral
Name: blade terminal
Descripon: UHTWSZ Wiring copper bar II
welded assemblies plated bright nickel
N Neutral
P20 BPS_B_IN
Bps B phase
input
Name: blade terminal
Descripon: 4PIN 10A M4 screw hole straight
leg 8*8.4*11.1mm T0.8mm nned copper
BPS_B_IN Bps B phase input
P22 BPS_C_IN
Bps C phase
input
Name: blade terminal
Descripon: 4PIN 10A M4 screw hole straight
leg 8*8.4*11.1mm T0.8mm nned copper
BPS_C_IN Bps C phase input
J2 A
Main A phase
input
Name: blade terminal
Descripon: 4PIN 10A M4 screw hole straight
leg 8*8.4*11.1mm T0.8mm nned copper
AMain A phase input
J13 B
Main B phase
input
Name: blade terminal
Descripon: 4PIN 10A M4 screw hole straight
leg 8*8.4*11.1mm T0.8mm nned copper
BMain B phase input
J14 C
Main C phase
input
Name: blade terminal
Descripon: 4PIN 10A M4 screw hole straight
leg 8*8.4*11.1mm T0.8mm nned copper
CMain C phase input
J23 A
Main A phase
input sampling
Name: neilsbed
Descripon: 1121S-3P P=3.96mm 180° single
row square PIN white
AMain A phase input
sampling
J24 B&C
Main B&C
phase input
sampling
Name: neilsbed
Descripon: 1121S-3P P=3.96mm 180° single
row square PIN white
B&C Main B&C
phase input sam-
pling
J3 posive charger
SCR drive
Name: neilsbed
Descripon: 2001S-2P P=2.54mm 180° single
row square PIN white
CHRG_
SCR+
posive charger SCR
drive
J4 Negave char-
ger SCR drive
Name: neilsbed
Descripon: 2001S-2P P=2.54mm 180° single
row square PIN white
CHRG_
SCR-
Negave charger
SCR drive
J9 Negave baery
SCR drive 1
Name: neilsbed
Descripon: 2001S-2P P=2.54mm 180° single
row square PIN white
BAT1-
SCR1
Negave baery
SCR drive 1

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E90 Service Manual
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Uninterrupble Power Supply
No. Denion Specicaon Name Descripon
J11 Negave bat-
tery SCR drive 2
Name: neilsbed
Descripon: 2001S-2P P=2.54mm 180° single
row square PIN white
BAT1-SCR2 Negave baery
SCR drive 2
J15 Negave bat-
tery SCR drive 3
Name: neilsbed
Descripon: 2001S-2P P=2.54mm 180° single
row square PIN white
BAT1-SCR3 Negave baery
SCR drive 3
J8 Posive baery
SCR drive 1
Name: neilsbed
Descripon: 1121S-2P P=3.96mm 180° single
row square PIN white
BAT1+SCR Posive baery SCR
drive 1
J10 Posive baery
SCR drive 2
Name: neilsbed
Descripon: 1121S-2P P=3.96mm 180° single
row square PIN white
BAT2+SCR Posive baery SCR
drive 2
J12 Posive baery
SCR drive 3
Name: neilsbed
Descripon: 1121S-2P P=3.96mm 180° single
row square PIN white
BAT3+SCR Posive baery SCR
drive 3
PFC drive board
Funcon overview:
-Bypass SCR drive circuit
-Baery SCR drive circuit
-Charging SCR drive circuit
Figure 33.PFC drive board interface