Xtreme Power Conversion P80g Guide

P80g Pure Sine Wave Line
Interacve UPS
3000VA, 5000VA Models
User & Installaon Manual
www.xpcc.com | © 2016 Xtreme Power Conversion Corporaon. All rights reserved. (Rev 6/30/16)
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P80g User’s Manual
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Table of Contents
Important Safety Warning............................................................................4
Transportaon.................................................................................................................................4
Preparaon......................................................................................................................................4
Installaon.......................................................................................................................................4
Operaon........................................................................................................................................4
Maintenance, Service, and Faults....................................................................................................5
Installaon and Setup..................................................................................5
Rear Panel View.............................................................................................................................. 6
Operang Principle..........................................................................................................................6
Install the UPS.................................................................................................................................7
Setup the UPS...............................................................................................................................10
Baery Replacement.....................................................................................................................12
Baery Kit Assembly......................................................................................................................14
Operaons.................................................................................................16
Buon Operaon...........................................................................................................................16
LCD Panel.......................................................................................................................................17
Audible Alarms..............................................................................................................................18
Abbreviaons in LCD Display.........................................................................................................19
UPS Seng....................................................................................................................................19
Operang Mode Descripon.........................................................................................................23
Fault Reference Codes...................................................................................................................24
Warning Indicators........................................................................................................................24
Troubleshoong.........................................................................................25
Storage & Maintenance..............................................................................26
Operaon.......................................................................................................................................26
Storage...........................................................................................................................................26
Specicaons.............................................................................................27
Obtaining Service.......................................................................................28
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P80g User’s Manual
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Xtreme Power Conversion Limited Warranty..............................................29
Xtreme Power Conversion Load Protecon Policy ......................................30
Appendix A: P90-BP72 User Guide..............................................................33
Important Safety Instrucons........................................................................................................33
Product Overview and Setup.........................................................................................................33
Type of Baery Required...............................................................................................................35
Baery Replacement.....................................................................................................................35
Wiring Diagram..............................................................................................................................38
Storage & Maintenance.................................................................................................................39
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P80g User’s Manual
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Important Safety Warning
Please comply with all warnings and operang instrucons in this manual strictly. Save this manual properly and
read carefully the following instrucons before installing the unit. Do not operate this unit before reading through
all safety informaon and operang instrucons carefully
Transportaon
• Please transport the UPS system only in the original package to protect against shock and impact.
Preparaon
• Condensaon may occur if the UPS system is moved directly from cold to warm environment. The UPS
system must be absolutely dry before being installed. Please allow at least two hours for the UPS system
to acclimate the environment.
• Do not install the UPS system near water or in moist environments.
• Do not install the UPS system where it would be exposed to direct sunlight or near heater.
• Do not block venlaon holes in the UPS housing.
Installaon
• Do not connect appliances or devices which would overload the UPS system (e.g. laser printers) to the UPS
output sockets.
• Place cables in such a way that no one can step on or trip over them.
• Do not connect domesc appliances such as hair dryers to UPS output sockets.
• The UPS can be operated by any individuals with no previous experience.
• Connect the UPS system only to an earthed shockproof outlet which must be easily accessible and close
to the UPS system.
• Please use only VDE-tested, CE-marked mains cable (e.g. the mains cable of your computer) to connect the
UPS system to the building wiring outlet (shockproof outlet).
• Please use only VDE-tested, CE-marked power cables to connect the loads to the UPS system.
• When installing the equipment, it should ensure that the sum of the leakage current of the UPS and the
connected devices does not exceed 3.5mA.
• Temperature Rang - Units are considered acceptable for use in a maximum ambient of 40°C (104°F).
• For PLUGGABLE EQUIPMENT, the socket-outlet shall be installed near the equipment and shall be easily
accessible.
• CAUTION: The unit is heavy. Liing the unit requires a minimum of two people.
• Check if there is a protecon device against over current and short circuit in the upstream of the UPS
system. The recommended protecon spec is 11A for 800VA, 1100VA, 15A for 1500VA, 20A for 2000VA,
and 30A for 3000VA with a B or C trip curve.
Operaon
• Do not disconnect the mains cable on the UPS system or the building wiring outlet (shockproof socket
outlet) during operaons since this would cancel the protecve earthing of the UPS system and of all con-
nected loads.
• The UPS system features its own, internal current source (baeries). The UPS output sockets or output ter-
minals block may be electrically live even if the UPS system is not connected to the building wiring outlet.
• In order to fully disconnect the UPS system, rst press the OFF/Enter buon to disconnect the mains.
• Prevent no uids or other foreign objects from inside of the UPS system.
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• The EPO, RS-232 and USB circuits are an IEC 60950 safety extra low voltage (SELV) circuit. This circuit must
be separated from any hazardous voltage circuits by reinforced insulaon.
Maintenance, Service, and Faults
• The UPS system operates with hazardous voltages. Repairs may be carried out only by qualied mainte-
nance personnel.
• Cauon - risk of electric shock. Even aer the unit is disconnected from the mains (building wiring outlet),
components inside the UPS system are sll connected to the baery and electrically live and dangerous.
• Before carrying out any kind of service and/or maintenance, disconnect the baeries and verify that no
current is present and no hazardous voltage exists in the terminals of high capability capacitor such as
BUS-capacitors.
• To avoid electrical shock, turn o the unit and unplug it form the AC power source before servicing the
baery.
• Only persons are adequately familiar with baeries and with the required precauonary measures may
replace baeries and supervise operaons. Unauthorized persons must be kept well away from the bat-
teries.
• Cauon - risk of electric shock. The baery circuit is not isolated from the input voltage. Hazardous volt-
ages may occur between the baery terminals and the ground. Before touching, please verify that no
voltage is present!
• Baeries may cause electric shock and have a high short-circuit current. Please take the precauonary
measures specied below and any other measures necessary when working with baeries:
»Remove wristwatches, rings and other metal objects
»Use only tools with insulated grips and handles.
• When changing baeries, install the same number and same type of baeries.
• Do not aempt to dispose of baeries by burning them. This could cause baery explosion.
• Do not open or destroy baeries. Escaping electrolyte can cause injury to the skin and eyes. It may be
toxic.
• When replacing baeries, replace with the same type and number of baeries or baery packs.
• Do not dismantle the UPS system.
• A baery can present a risk of electrical shock and high short-circuit current. The following precauons
should be observed when working on baeries:
»Remove watches, rings, or other metal objects.
»Use tools with insulated handles.
»Wear rubber gloves and boots.
»Do not lay tools or metal parts on top of baeries.
»Disconnect charging source prior to connecng or disconnecng baery terminals.
»Determine if baery is inadvertently grounded. If inadvertently grounded, remove source from
ground. Contact with any part of a grounded baery can result in electrical shock. The likelihood
of such shock can be reduced if such grounds are removed during installaon and maintenance.
Installaon and Setup
NOTE: Before installaon, please inspect the unit. Be sure that nothing inside the package is damaged. Please keep
the original package in a safe place for future use.
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Rear Panel View
P80g-3000 Rear View
P80g-5000 Rear View
1. Programmable outlets: connect to non-crical loads.
2. Output receptacles: connect to mission-crical loads.
3. AC input
4. Input circuit breaker
5. Network/Fax/Modem surge protecon
6. Emergency power o funcon connector (EPO)
7. USB communicaon port
8. RS-232 communicaon port
9. SNMP intelligent slot
10. External baery connector
Operang Principle
The operang principle of the UPS is shown as below.
EMI/RFI
Filters
Battery
Charger Battery
DC-to-DC
Converter
Inverter
AVR
TX
Output
The UPS is composed of mains input, EMI/RFI Filters, Inverter, Baery charger, DC-to-DC converter, baery, AVR
TX and UPS output.
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Install the UPS
For safety consideraon, the UPS is shipped out from factory without connecng baery wires. Before install the
UPS, please follow below steps to re-connect baery wires rst.
Step 1: Remove front panel.
Step 2: Connect the AC input and re-connect baery wires.
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Step 3: Put the front panel back to the unit.
Rack-mount Installaon
CAUTION – Do NOT use the mounng brackets to li the unit. The mounng brackets are only for securing the
unit to the rack.
Step 1
Step 2
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Tower Installaon
Step 1
Step 2
Step 3
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NOTE: When installing the UPS or baery pack with feet, please keep 70mm distance from the edge of the unit.
Setup the UPS
UPS input connecon
Plug the UPS into a two-pole, three-wire, grounded receptacle only. Avoid using extension cords.
UPS output connecon
There two kinds of outputs: programmable outlets and general outlets. Please connect non-crical devices to the
programmable outlets and crical devices to the general outlets. During power failure, you may extend the backup
me to crical devices by seng shorter backup me for non-crical devices.
Communicaon connecon
Communicaon ports:
USB port RS-232 port Intelligent slot
To allow for unaended UPS shutdown/start-up and status monitoring, connect the communicaon cable one
end to the USB/RS-232 port and the other to the communicaon port of your PC. With the monitoring soware
installed, you can schedule UPS shutdown/start-up and monitor UPS status through PC.
The UPS is equipped with intelligent slot perfect for either SNMP or Dry Contact/Relay card. When installing
either SNMP or Dry Contact/Relay card in the UPS, it will provide advanced communicaon and monitoring op-
ons.
USB port and RS-232 port can’t work at the same me.
Surge Protecon
Fax/Phone surge port
Connect a single modem/phone/fax line into surge-protected “IN” outlet on the back panel of the UPS unit. Con-
nect from “OUT” outlet to the equipment with another modem/fax/phone line cable.
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Step 5: Disable and enable EPO funcon
Keep the pin 1 and pin 2 closed for UPS normal operaon. To acvate EPO funcon, cut the wire between pin 1
and pin 2.
It’s in closed status for UPS
normal operation.
Step 6: External baery connecon
Connect one end of external baery cable to UPS unit and the other end to baery box. Use supplied baery de-
tecon wire in detecon port of UPS unit and plug the other end to baery bank.
CAUTION: Connecon to External Baery shall be installed by SERVICE PERSONNEL only.
NOTE: It’s only allowed to connect external baery boxes up to 1 units.
Step 7: Turn on the UPS
Press the ON/Mute buon on the front panel for two seconds to power on the UPS.
Note: The baery charges fully during the rst ve hours of normal operaon. Do not expect full baery run
capability during this inial charge period.
Step 8: Install soware
For opmal computer system protecon, install UPS monitoring soware to fully congure UPS shutdown. Please
follow steps below to download and install monitoring soware:
1. Go to the website hp://www.power-soware-download.com
2. Click ViewPower soware icon and then choose your required OS to download the soware.
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3. Follow the on-screen instrucons to install the soware.
4. When your computer restarts, the monitoring soware will appear as an orange plug icon located in the
system tray, near the clock.
Baery Replacement
NOTICE: This UPS is equipped with internal baeries and user can replace the baeries without shung down the
UPS or connected loads (hot-swappable baery design). Replacement is a safe procedure, isolated from electrical
hazards.
CAUTION! Consider all warnings, cauons, and notes before replacing baeries.
Note: Upon baery disconnecon, equipment is not protected from power outages.
Step 1: Remove front panel.
Step 2: Disconnect baery wires.
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Step 3: Pull out the baery box by removing two screws on the front panel.
Step 4: Remove the top cover of baery box and replace the inside baeries.
Step 5: Aer replacing the baeries, put the baery box back to original locaon and screw it ghtly.
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Step 6: Re-connect the baery wires.
Step 7: Put the front panel back to the unit.
Baery Kit Assembly
NOTICE: Please assemble baery kit rst before installing it inside of UPS. Please select correct baery kit proce-
dure below to assemble it.
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Six Baery Kit
Step 1: Remove adhesive tapes.
Step 2: Connect all baery terminals by following below diagram.
Step 3: Put assembled baery packs on one side of plasc shells.
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Step 4: Cover the other side of plasc shell as below chart. Then, baery kit is fully assembled.
Operaons
Buon Operaon
Buon Funcon
ON/MUTE Buon
• Turn on the UPS: Press and hold ON/Mute buon for at least 2 seconds to turn on
the UPS.
• Mute the alarm: Aer the UPS is turned on in baery mode, press and hold this but-
ton for at least 3 seconds to disable or enable the alarm system. But it’s not applied
to the situaons when warnings or errors occur.
• Up key: Press this buon to display previous selecon in UPS seng mode.
• Switch to UPS self-test mode: Press and hold ON/Mute buon for 3 seconds to enter
UPS self-tesng while in AC mode
OFF/ENTER
Buon
• Turn o the UPS: Press and hold this buon at least 2 seconds to turn o the UPS
• Conrm selecon key: Press this buon to conrm selecon in UPS seng mode.
SELECT Buon
• Switch LCD message: Press this buon to change the LCD message for input voltage,
input frequency, baery voltage, output voltage and output frequency.
• Seng mode: Press and hold this buon for 3 seconds to enter UPS seng mode
when UPS is o.
• Down key: Press this buon to display next selecon in UPS seng mode.
Select +
OFF/Enter Buon
• Rack or Tower display switch: Press Select and OFF/Enter buons simultaneously for
3 seconds. The display changes from/to Rack to/from Tower.
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LCD Panel
Rack Display
Battery info
Load info
Input/output
and Battery info
UPS status
Warning & Fault info/
Setting operation
Backup
time info
Tower Display
Load info
UPS status
Backup
time info
Input/output
and Battery info
Warning & Fault info/
Setting operation
Battery info
Display Funcon
Backup Time Informaon
Indicates the backup me in pie chart.
Indicates the backup me in numbers.
H: hours, M: minutes
Warning & Fault Informaon
Indicates that the warning and fault occurs.
Indicates the warning fault codes, which are listed in detail in this manual.
Seng Operaon
Indicates the seng operaon.
Input / Output & Baery Informaon
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Indicates the output/input voltage, output/input frequency or baery volt-
age. V: output voltage, Hz: frequency
Load Informaon
Indicates the load level by 0-25%, 26-50%, 51-75%, and 76-100%.
Indicates overload.
Indicates the load or the UPS output is short circuited.
UPS Status
Indicates that programmable management outlets are working.
Indicates that the UPS alarm is disabled.
Indicates the UPS powers the output directly from the mains
Indicates the baery charger is working.
Indicates the UPS is working in boost mode
Indicates the UPS is working in buck mode
Baery Informaon
Indicates the Baery level by 0-25%, 26-50%, 51-75%, and 76-100%.
Indicates low baery.
Indicates there is something wrong with the baery.
Audible Alarms
Descripon Buzzer status
Baery Mode Sounds every 10 seconds
Low Baery Sounds every 2 seconds
Overload Sounds every second
Fault Connuously sounds
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Abbreviaons in LCD Display
Abbreviaon Display Meaning
ENA Enable
DIS Disable
ESC Escape
ON ON
OK OK
EP EPO
TP Temperature
CH Charger
RAC Rack display
TOE Tower display
SF Site Fault
EE EEPROM error
BR Baery Replacement
UPS Seng
Parameters 1
Parameters 2
There are two parameters to set up the UPS.
Parameter 1: For program alternaves. Refer
to below table for details.
Parameter 2: For seng opons or values
for each program.
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01: Output Voltage Sengs
Interface Seng
You may choose the following output voltage:
208: presents output voltage is 208Vac
220: presents output voltage is 220Vac
230: presents output voltage is 230Vac (Default)
240: presents output voltage is 240Vac
02: Programmable Outlets Enable/Disable
Interface Seng
ENA: Programmable outlets enable (Default)
DIS: Programmable outlets disable
03: Programmable Outlets Seng
Interface Seng
Seng the backup me limit in minutes from 0-999 for
programmable outlets which connect to non-crical
devices on baery mode.
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