Xylem CentiPro Aquavar IPC User guide

Aquavar® IPC
APPLICATION GUIDE
INSTRUCTION MANUAL
IM298

PAGE 2
Aquavar IPC Start-Up Genie
CentriPro
INDEX
Input and Motor Wiring ……………………………………………………………………… 3
Single Pump Programming and Commissioning ………………………………………… 4
Single Pump Control Wiring ………………………………………………………………… 9
Duplex Programming and Commissioning …………………………………………… 14
Duplex Control Wiring …………………………………………………………………… 17
Performing the No Flow Power Calibration …………………………………………… 19
List of all IPC Genie Parameter Numbers ……………………………………………… 24
Speed Control Setup ……………………………………………………………………… 26
Duplex Troubleshooting Guide ………………………………………………………… 28
IPC Question and Answers ……………………………………………………………… 30
Support Contact Information …………………………………………………………… 36

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Aquavar IPC Start-Up Genie
CentriPro
INPUT (MAINS) WIRING:
Connect 3–phase AC input power wiring to terminals
L1, L2, and L3.
For dedicated single phase input drives:
Connect single phase power wiring to L1 & L2.
Input Terminals
WIRING
OUTPUT WIRING TO MOTORS:
Connect output motor wires to terminal block labeled
U, V, W
Apply power
Ground
1 Phase
Power
Input
91 (L1)
92 (L2)
93 (L3)
95 PE

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Aquavar IPC Start-Up Genie
CentriPro
COMMISSIONING STEPS
PLEASE NOTE: Programming is required BEFORE any control wiring is performed.
1. Power on drives
2. Complete Programming. (Transducer fault will be present as your control wiring is not
installed.) It is OK to continue to program.
3. Power down both drives and then install control wiring. Follow wiring illustration later in this
guide.
Select Quick Menu
Select Parameter 04
“Start-Up Genie”
You are now able to start the Start-Up
Genie

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Aquavar IPC Start-Up Genie
CentriPro
Select English as Language and proceed
with the down arrow
Select YES to run the Start-Up Genie and
proceed with the down arrow
Select Motor from Setup Selection.
Reference motor nameplate.
Select Motor Horsepower
Select Motor Voltage
Select Motor Frequency
Select Motor Nominal Speed

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Aquavar IPC Start-Up Genie
CentriPro
✔Input Motor Current
✔Input Current Limit - SFA/FLA
Example:
SFA is 11.42, FLA is 10.38
Current Limit: 11.42/10.38 = 1.100 %
Carry over the decimal 2 places to the right
to ensure your Current Limit percentage
For Submersible motors we input SFA and
use current limit at 100%
Select Motor Type
Select Sleep Frequency Low Limit
Select Yes to Continue to the Application
Setup

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Aquavar IPC Start-Up Genie
CentriPro
Select either Single Pump or Duplex Control.
Follow the programming for single pump
application below.
Duplex Programming continues on page 13.
Select Constant Pressure for Application type
✔Select PSI for pressure control units
✔Select Ramp Time
Fast: 5 sec accelerate, 3 sec decelerate.
Medium: 10 sec accelerate, 5 sec
decelerate.
Slow: 20 sec accelerate, 10 sec decelerate.
FOR SINGLE PUMP COMMISSIONING

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Aquavar IPC Start-Up Genie
CentriPro
Select Yes to Autoset the rest of the settings.
For Simplex conguration, here are the
parameters that will get autoset:
Autoset Conguration
Constant
Pressure
Transducer Max Feedback 300 [unit]
Transducer Type 4-20mA
Feedback 1 Source AI 53
PID Performance Normal
Sleep Mode Enabled
Sleep Frequency 30 Hz
Restart Difference 5 [unit]
No Water/Loss of Prime Fault Enabled
No Water/Loss of Prime Restart Time 10 min.
Select Setpoint 1
Proceed with the down arrow on the next
two screens as you are verifying that your
Pressure Transducer is a 300 PSI, you are
wired in on Analog Input 53, that your
sleep frequency is 30 Hz, and your restart
difference is 5%, the No Water loss of prime
fault is enabled, and your restart time is 10
Minutes.
Cycle Power Off and prepare control wiring

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Aquavar IPC Start-Up Genie
CentriPro
Install Transducer cable on:
✔Brown on terminal 12 (24V)
✔White on terminal 53 (4-20MA)
✔Place ground shield between spring clip
and shielded cable.
Install Jumper wires on:
✔Terminal 12 and 18
The IPC has been congured to require a
start command on terminal 18. To apply
a start signal connect a jumper wire
between terminals 18 (DI 18, parameter
5-10) and 12 (24V dc). A start command
is given to the controller when terminal
18 is connected to 24V.
✔Terminal 29 and 32
This jumper allows the drive to
automatically restart in the event of a no
water loss of prime.
SINGLE PUMP CONTROL WIRING

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Aquavar IPC Start-Up Genie
CentriPro
✔Check Pump and Motor Rotation by
selecting Hand On. If motor is running
backwards, power down drive, wait ve
minutes, and rotate motor wires from the
drive. Once rotation is veried, select Off.
✔Select Auto On. Verify Unit cycles into
sleep mode at desired PSI.