Xylem FLOJET BW5000 Series User manual

BW5000 Series
BOTTLED WATER BOOSTER SYSTEM

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Insert DC plug/connector into pump
module “DC IN” port.
The connections for the float and power
supply will require moderate force
to insert fully. This is a design feature
that assures the connections are
held securely after initial installation.
MAKE SURE PLUG / CONNECTOR IS
INSERTED ALL THE WAY INTO THE
CONNECTIONS. FAILURE TO INSERT
FULLY WILL LEAD TO POOR
OPERATION OR NO OPERATION.
Insert suction hose port fitting into
pump module “IN” port and slide
locking port clip in place.
Insert float sensor switch plug/connector into
pump module “SWITCH” port.
The connections for the float and power
supply will require moderate force to insert
fully. This is a design feature that assures the
connections are held securely after initial
installation. MAKE SURE PLUG / CONNECTOR
IS INSERTED ALL THE WAY INTO THE
CONNECTIONS. FAILURE TO INSERT FULLY WILL
LEAD TO POOR OPERATION OR NO OPERATION.
Push clip up
to lock
Main pump module and tank assembly
Suction Wand with Universal Cap Seal, Float
Switch and Hose Assembly
Wall Power Transformer
A.
B.
C.
B
C
A
Grounded Outlet
Power Cord
Wall Power
Transformer
On/Off Switch
Figure 1

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Typical Beverage Installations
Coffee Cart/Kiosk
The Bottled Water Booster System
may also be placed in a pantry, closet,
cellar or other location where a
grounded electrical outlet is available.
Application
• Designed for dispensing Bottled Water
to coffee machines, beverage dispensers,
vending machines and carts. See diagrams
• For remote locations where mains water
supply is not accessible
• Ideal for under counter installation
Installation and Operation
Installation procedure: See Figure 1
1. Securely mount in a suitable position. If mounting vertically to a wall, ensure that the mounting fixings are
suitable for the product’s wet weight. Ensure that the on / off switch is accessible and that there is sufficient
space above the accumulator tank to access the air valve
2. Pre-charge accumulator tank to 18 PSI (1.2 Bar) per the troubleshooting section
3. Install appropriate adapter onto the universal wall power transformer, plug into grounded electrical outlet
and into the pump module
4. Fill water tank
5. Install suction wand with universal cap seal, float switch and hose assembly
6. Open all faucets and switch appliance(s) on to fill if necessary
7. Turn the ON/OFF switch located on the pump module to the “ON” position to prime pump
8. When water is free of air, turn all faucets off beginning with the faucet closest to the pump
Regular cleaning and sanitizing of the Flojet Bottle Water Booster System is required.
The BW Booster System is only to be used with the power supply provided.
Check accumulator tank pressure every 6 months and adjust as necessary.
Important: Do not operate the pump more than 20 minutes continuously.

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CAUTION: This appliance can be used by children aged from 8 years and above and persons
with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, if
they have been given supervision or instruction concerning use of the appliance in a safe way and
understand the hazards involved. Children shall not play with the appliance. Cleaning and user
maintenance shall not be made by children without supervision.
Voltage Input 100-240 VAC
Cycles 50/60 Hz
Current 1.2 Amps Max.
Maximum Pressure 40 PSI (2.8 Bar) Max.
Accumulator Air Tank Pressure 18 PSI (1.2 Bar)
Housing Material ABS
Shipping Weight 4.6 lb. (2.1 kg)
Wet Weight 7.5 lb (3.4 kg)
Overall Dimensions 11.5 in L x 10.5 in W x 7.1 in H
292 mm x 267 mm x 181 mm
Fluid Outlet 3/8” (9.5mm) OD Push-in Tube
Specifications
Application Notes & Troubleshooting
System will not dispense fluid
• Check ON/OFF switch position
• Check power to dispensing system
• Check tubing and fluid connections
• Check for empty fluid container
• Check power cable is fully inserted and switched on at the mains
System will not shut-off
• Check for leaks in tubing system
• Check for air in system, purge air
Low flow or system continually turns on and off
• Check accumulator air pressure
1. Wear appropriate safety gear
2. Turn off power and relieve water pressure
3. Unscrew valve cap and adjust air pressure to 18 PSI (1.2 Bar)

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MAINTENANCE AND SANITATION
Equipment Required
• 2.5 gal (9.6 L) Household Pails
• One (1) Roll of Paper Towels
• One (1) Small Container of Household Bleach
Clean In-Place Procedure
1. Using the on/off switch on the front of the enclosure, turn BW
Booster Series off by putting the switch in the off position.
2. Fill a clean pail (A) with two (2) gal (7.57 L) of hot tap water
(135°F / 57.2°C), adding one (1) oz (29.57 ml) of household
bleach.
3. Remove the suction wand from the pure water bottle and sub-
merge the bottle cap end into pail (A), taking care to ensure
that the metal hose clamp connecting the hose to the suction
wand(s) is/are totally immersed in the water/bleach solution,
for ten minutes and then wash underside of cap and suction
tube exterior with a clean paper towel. If using the optional
Flojet faucet, disconnect the tubing. Remove the faucet, im-
mersing it in the water/bleach solution for ten minutes. Wash
the faucet exterior with clean paper towel; install the faucet and
reconnect the tubing. Place suction wand into clean empty pail
(B) and dispose of solution in pail (A).
4. Refill the cleaned pail (A) with two (2) gal (7.57 L) of hot tap wa-
ter (135°F / 57.2°C) adding one (1) oz (29.57 ml) of household
bleach and place suction wand(s) into pail with bottle cap up.
5. Disconnect the discharge tube from the faucet and place into
the empty second pail (B). (Do not use pail with clean water and
chlorine solution).
6. Turn dispensing system on, by placing on/off switch in the on
position and dispense all of the chlorine solution into pail (B).
Place discharge tube into pail (A) and dispose of bleach, and
rinse pail (B). Replace tube into pail (B).
7. Refill pail (A) with two (2) gal (7.57 L) of hot tap water (135°F
/ 57.2°C), adding one (1) oz (29.57 ml) of household bleach.
Dispense bleach as in step #6.
8. Reinstall suction wand(s) into new bottle(s) of pure water and
reconnect discharge tube into refrigerator or faucet and dis-
pense 12 to 18 oz (355 to 532 ml) of water, or until bleach taste
is removed.
9. Cleaning should be performed at least six (6) times per year.
System should be cleaned and flushed with fresh water if stag-
nant for more than 48 hours.
CAUTION
Do not place BW Booster Series into a dishwasher as
it will cause electrical failure of pump and controls.

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CAUTION: Do not place BW Booster System into a dishwasher as it will cause electrical failure of
pump and controls.
CAUTION: Not intended for outdoor use.
CAUTION: The BW Booster System must be installed in an enclosure and/or protected from any
splash or spillage.
CAUTION: To avoid exposure to freezing conditions, prior to storing, cleaning and servicing
of pumps, purge all liquid from the pump. Allowing water to freeze in the system may result in
damage to the pump and plumbing system.
Only used with specified products. DO NOT PUMP LIQUIDS WITH A FLASH POINT BELOW
100°F (37.8°C) OR USE WHERE FLAMMABLE VAPORS ARE PRESENT. Doing so may result in
explosion which could cause personal injury, death or property damage.
WARRANTY
XYLEM LIMITED WARRANTY WARRANTS THIS PRODUCTTO BE FREE OF DEFECTSAND WORKMANSHIP FOR A PERIOD OF 4YEARS FROM DATE OF
MANUFACTURE ON THE BOTTLE WATER PUMPAND WAND, 1YEAR FROM DATE OF MANUFACTURE ON TO THE ACCUMULATOR TANK ASSEMBLY.
THE WARRANTY IS EXCLUSIVE AND IN LIEU OF ANYAND ALL OTHER EXPRESS OR IMPLIED WARRANTIES,GUARANTEES, CONDITIONS OR TERMS
OF WHATEVER NATURE RELATING TO THE GOODS PROVIDED HEREUNDER, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXPRESSLY DISCLAIMED AND EXCLUDED. EXCEPT AS
OTHERWISE PROVIDED BY LAW, BUYER’S EXCLUSIVE REMEDY AND SELLER’S AGGREGATE LIABILITY FOR BREACH OF ANY OF THE FOREGOING
WARRANTIES ARE LIMITED TO REPAIRING OR REPLACING THE PRODUCT AND SHALL IN ALL CASES BE LIMITED TO THE AMOUNT PAID BY THE
BUYER HEREUNDER. IN NO EVENT IS SELLER LIABLE FOR ANYOTHER FORM OF DAMAGES, WHETHER DIRECT, INDIRECT, LIQUIDATED,INCIDEN-
TAL, CONSEQUENTIAL, PUNITIVE, EXEMPLARY OR SPECIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LOSS OF PROFIT, LOSS OF ANTICIPATED
SAVINGS OR REVENUE, LOSS OF INCOME, LOSS OF BUSINESS, LOSS OF PRODUCTION, LOSS OF OPPORTUNITY OR LOSS OF REPUTATION. THIS
WARRANTY IS ONLY A REPRESENTATION OF THE COMPLETE LIMITED WARRANTY. FOR A DETAILED EXPLANATION, PLEASE VISIT US AT www.
xylem.com/en-us/support/, CALL OUR OFFICE NUMBER LISTED, OR WRITE A LETTER TO YOUR REGIONAL OFFICE.
RETURN PROCEDURE
Warranty returns are conducted through the place of purchase. Please contact the appropriate entity with a receipt of purchase to verify date.

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Notes

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Irvine, CA 92614
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200051
www.xylem.com/flojet
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Flojet is a trademark of Xylem Inc. or one of its subsidiaries
81000918 Rev. A 06/2022