Yanmar CSS User manual

OPERATOR’S MANUAL
SPREADER
CSS, VNQ
[For Combine Harvester AW82V]
Original instructions
en

Introduction
1
Introduction
Please read this operator’s manual before using your spreader.
We would first like to take the opportunity to thank you for purchasing the Yanmar spreader. This operator’s manual
explains how to use the Yanmar spreader, as well as precautions to take during use. Read this manual along with
the operator’s manual for the Yanmar combine harvester before using the spreader.
Keep this operator’s manual to hand at all times for future reference as necessary.
Follow the following suggestions when using the product
Do not use the product until you fully understand the contents of this operator’s manual
Include the operator’s manual when transferring the product to other users.
If this operator’s manual or the safety labels are lost or damaged, order a replacement from the
Yanmar dealer as soon as possible.
To ensure safe operation, read Chapter 1 “For your safety”before using the product.
Contact your Yanmar dealer for any questions you have or anything you do not understand.
Notice
Some parts may be modified to improve this product. Some of the content, photographs and diagrams
in this operator’s manual may be different from the actual product. Notice of such modifications will
not be provided.
We hope that there are no problems with this operator’s manual. If errors or missing information is
subsequently discovered, this operator’s manual will be revised within a set period of time. We may
not be able to provide a revised version immediately.
About the intended use of the product
This product chops and uniformly discharges straw when harvesting and processing using the
combine harvester. Apart from the above intended uses, this product must not be used for any other
purposes or modified in any way.
If this product is used for any purposes other than its intended uses as specified above or is modified,
the warranty for this product shall be void. Please comply with the intended uses of the product .
(See the warranty certificate for details)

INTRODUCTION
2
Signal Words
The signal words “DANGER”, “WARNING”and
“CAUTION”are used with the safety-alert symbol.
(1) “DANGER”indicates an immediately hazardous
situation which, if not avoided, will result in death or
serious injury.
(2) “WARNING”indicates a potentially hazardous
situation which, if not avoided, could result in death
or serious injury.
(3) “CAUTION”indicates a potentially hazardous
situation which, if not avoided, could result in minor
or moderate injury. It is also used to alert against
unsafe practices.
Service instructions
(1) This stop symbol indicates important proper
operation or service messages in this operator’s
manual. When you see this symbol, carefully read
the messages that follow.
(2) “NOTE”describes precautions to take while working.
IMPORTANT
NOTE
Measurements
This spreader is of metric design. All hardware are
therefore metric (ISO). Make sure to use the specified
metric hardware when service becomes necessary.
Direction
Right-hand and left-hand sides of the spreader and
combine harvester are determined by facing in the
direction of the combine harvester forward travel.
Safety First

This is the safety-alert symbol. When you see this symbol on your
spreader, combine harvester or in this operator’s manual, be alert to the
potential for personal injury and carefully read the messages that follow.

Please read the following precautions and safety rules before reaping or
using the spreader.

Table of contents
3
Introduction 1
Signal words 2
Service instructions 2
Measurements 2
Direction 2
Table of contents 3
Chapter 1. For your safety 4
1-1. Precautions for removing and installing the spreader 4
1-2. Precautions for using the spreader 4
1-3. Precautions for checking and maintaining the spreader 5
1-4. Machine identification plate location 5
1-5. Safety labels location 6
Chapter 2. Part names 7
Chapter 3. Installing the spreader 8
3-1. Before installing the spreader 8
3-2. Installing the spreader 9
Chapter 4. Operating the spreader 15
4-1. Diffused operation 15
4-2. Centralized operation 16
Chapter 5. Checking and adjusting the spreader 17
5-1. Checking and adjusting the blades 18
5-2. Checking and adjusting the spreader drive belt 19
5-3. Checking the electrical system 20
Chapter 6. Troubleshooting 21
6-1. Unable to cut straw 21
6-2. Insufficient performance 21
Chapter 7. General information 22
7-1. Specifications 22
7-2. List of main consumable parts 22

For your safety
4
Chapter 1 For your safety
Be sure to abide by the following instructions which are very important for safety.
Personal injury, death, other accidents and damage to the machine may be caused if the precautions are not
followed.
Please refer to the combine harvester operator’s manual for working procedures and precautions.
1-1. Precautions for removing and installing the spreader
To install or remove the spreader, first park the combine
harvester on a flat surface. Turn off the engine and apply
the parking brake before installing or removing the
spreader.
The work must be carried out by 2 people.
[Failure to comply]
May result in serious injury if installed or removed by one
person, since the spreader weighs approximately 120kg.
In addition, if the engine is not turned off during work, it
may result in serious injury.
1-2. Precautions for using the spreader
Always turn off the engine before removing clogged
straw from the rotating blades and saw blades.
[Failure to comply]
It may result in you coming into contact with the
rotating blades, resulting in injury.
When removing the clogged straw, wear thick gloves
and remove the clogged straw carefully, a little at a
time.
[Failure to comply]
May result in you coming into contact with the blades,
resulting in injury.
Always turn off the engine before adjusting the spreader.
Do not put your hands into the spreader.
[Failure to comply]
May result in you coming into contact with blades,
resulting in injyry.

For your safety
5
Do not sit or stand on the diffusion plate.
[Failure to comply]
May result in the diffusion plate becoming deformed,
resulting in injury.
1-3. Precautions for checking and maintaining the spreader
Always turn off the engine and make sure that all rotating
parts are completely stopped before checking and
replacing the blades.
[Failure to comply]
May result in you coming into contact with the cutting edge
of the blades, resulting in injury.
Reattach the covers removed for checking and
maintenance.
[Failure to comply]
May result in clothes getting caught in the machinery,
resulting in injury by the rotating parts.
Wear thick gloves when checking and replacing the
blades. Do not touch the cutting edge of the blades.
[Failure to comply]
May result in you coming into contact with the blades,
resulting in injury.
1-4．Machine identification plate location
When the machine runs abnormally
If an abnormality persists even after performing maintenance,
contact your Yanmar dealer and specify the following
information.
<Content of contact>
Model number and manufacture number of the machine
How do you use the machine?
(At what speed do you run the machine?)
How long have you used the machine?
(Cumulative operating hours and distance ?)
Explain the problems in as much detail as possible
Machine identification plate

For your safety
6
1-5．Safety labels location
1
2
3
No.
Parts Number
Parts name
1
1E6B35-97560
CAUTION install the cover
2
1E6B35-97540
CAUTION stop the engine
3
1E6B35-97650
WARNING rotation

Part names
7
Chapter 2 Part names
1
Guide plate adjusting nut
2
Diffusion plate
3
Rotating blade
4
Guide plate
5
Saw blade

Installing the spreader
8
Chapter 3 Installing the spreader
To install or remove the spreader, first park the combine on
a flat surface. Turn off the engine and apply the parking
brake before installing or removing the spreader.
The work must be carried out by 2 people.
[Failure to comply]
May result in serious injury if installed or removed by one
person, since the spreader weighs approximately 120kg.
In addition, if the engine is not turned off during work, it
may result in serious injury.
3-1. Before installing the spreader
1- Remove the upper and lower rear covers of the threshing
section (a, b) as shown in the figure.
[Reference]
The lower rear cover (b) does not need to be reattached after
installing the spreader assembly.
Parts to remove
Bolt M8 x 20 (9 pcs)
Bolt M10 x 20 (3 pcs)
Nut M8 (2pcs)
2- Remove the weights at the rear of the chassis frame as
shown in the figure.
Detached parts
1. Weight 4.5kg (2 pcs)
2. Weight 1.8kg (11 pcs)
3- Open the side cover of the threshing section.

Installing the spreader
9
3-2. Installing the spreader
1- Attach the mounting bracket L directly onto the thresher as
shown in the figure.
Parts for installation
Bolt M8 x 25 (6pcs)
2- Attach the plate to the thresher frame at the rear of the
combine harvester.
Parts for installation
Nut M8 (2pcs)
Spring washer (2pcs)