YASKAWA MECHATROLINK-II User manual

MECHATROLINK-II 通信
安川インバータオプション
取扱説明書
形 式 SI-T3
MECHATROLINK-II
YASKAWA AC Drive Option
Installation Manual
Type: SI-T3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
製品を安全にお使いいただくために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
COSMOS（140×182）（和英併記）新CI 改版<1>2011.8
MANUAL NO. TOBP C730600 86F

2YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual
Copyright © 2016 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the
information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality
products, the information contained in this manual is subject to change without notice. Every precaution has
been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.
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YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual 3
Table of Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 RECEIVING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 MECHATROLINK-II OPTION COMPONENTS. . . . . . . . . . 13
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . 16
6 MECHATROLINK OPTION DRIVE PARAMETERS . . . . .32
7 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8 EUROPEAN STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . .40
9 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10 DISPOSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
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4 YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual
1 Preface and Safety
1 Preface and Safety
YASKAWA Electric supplies component parts for use in a wide variety of industrial
applications. The selection and application of YASKAWA products remain the responsibility
of the equipment designer or end user.
YASKAWA accepts no responsibility for the way its products are incorporated into the final
system design. Under no circumstances should any YASKAWA product be incorporated into
any product or design as the exclusive or sole safety control. Without exception, all controls
should be designed to detect faults dynamically and fail safely under all circumstances. All
products designed to incorporate a component part manufactured by YASKAWA must be
supplied to the end user with appropriate warnings and instructions as to the safe use and
operation of that part. Any warnings provided by YASKAWA must be promptly provided to
the end user. YASKAWA offers an express warranty only as to the quality of its products in
conforming to standards and specifications published in the manual. NO OTHER
WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability
for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
uApplicable Documentation
The following manuals are available for SI-T3 MECHATROLINK-II Option:
Option
YASKAWA AC Drive Option
MECHATROLINK-II
Installation Manual
Manual No.: TOBP C730600 86
(This book)
This guide is packaged together with the product and
contains information necessary to install the option and set
related drive parameters.
For Drive
The technical manual contains detailed information about
the option. Access the following sites to obtain the technical
manual:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
YASKAWA AC Drive Option
MECHATROLINK-II
Technical Manual
Manual No.: SIEP C730600 86
For Energy-Saving Unit
YASKAWA 1000-Series Option
MECHATROLINK-II
Technical Manual
Manual No.: SIEP C730600 61
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1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual 5
uTerms
uRegistered Trademarks
• MECHATROLINK-I/MECHATROLINK-II is a registered trademark of the
MECHATROLINK Members Association (MMA).
• Other company names and product names listed in this manual are registered trademarks
of those companies.
Drive
YASKAWA AC Drive
Manuals
Drive manuals contain basic installation and wiring
information in addition to detailed parameter setting, fault
diagnostic, and maintenance information.
The most recent versions of these manuals are available for
download on our documentation websites:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
Note: Indicates supplemental information that is not related to safety messages.
Option: YASKAWA AC Drive Option SI-T3 MECHATROLINK-II
Drive: • YASKAWA AC Drive 1000-Series (A1000, D1000, R1000, U1000, Z1000U)
• YASKAWA AC Drive GA500
• YASKAWA AC Drive GA700
• YASKAWA AC Drive GA800
• YASKAWA AC Drive CR700
• YASKAWA AC Drive CH700
Keypad: • LCD Operator for YASKAWA AC Drive 1000-Series
• LED Operator for YASKAWA AC Drive 1000-Series
• LCD Keypad for YASKAWA AC Drive GA500, GA700, GA800, CR700, and CH700
• LED Keypad for YASKAWA AC Drive GA500, GA700, GA800, CR700, and CH700
Energy-Saving Unit: • YASKAWA D1000 Series Power Regenerative Converter
• YASKAWA R1000 Series Power Regenerative Unit
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1 Preface and Safety
6YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual
uSupplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. The
option must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will cause death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could cause death or serious
injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could cause minor or
moderate injury.
NOTICE
Indicates an equipment damage message.
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1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual 7
nGeneral Safety
General Precautions
• The diagrams in this section may include drives without covers or safety shields to
illustrate details. Be sure to reinstall covers or shields before operating any devices. The
option board should be used according to the instructions described in this manual.
• The diagrams in this manual are provided as examples only and may not pertain to all
products covered by this manual.
• The products and specifications described in this manual or the content and
presentation of the manual may be changed without notice to improve the product and/
or the manual.
• Contact Yaskawa or a Yaskawa representative and provide the manual number shown
on the front cover to order new copies of the manual.
DANGER
Heed the safety messages in this manual.
Failure to comply will cause death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
WARNING
Electrical Shock Hazard
Do not attempt to modify or alter the drive or drive circuitry in any way not
explained in this manual.
Failure to comply could cause death or serious injury and will void warranty. Yaskawa is
not responsible for any modification of the product made by the user. Do not modify this
product.
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1 Preface and Safety
8YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual
NOTICE
Do not modify the drive or option circuitry.
Failure to comply could result in damage to the drive or option and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user.
Do not expose the drive or the option to halogen group disinfectants. Do not pack the
drive or the option in fumigated or sterilized wooden materials. Do not sterilize the
entire package after packing the product.
Failure to comply could damage electrical components in the option.
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YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual 9
2 Overview
2 Overview
MECHATROLINK-II Option (Model: SI-T3) is designed for connecting a drive to a field
network using the MECHATROLINK protocol.
Install the option/MII option on a drive to perform the following functions from a
MECHATROLINK-II master device:
• Operate the drive
• Monitor the drive operation status
• Change drive parameter settings
uCompatible Products
The option can be used with the products in Table 1.
Table 1 Compatible Products
Product
Series
<1> See “PRG” on the drive nameplate for the software version number.
<2> Before you install the option on a YASKAWA AC Drive U1000 or Z1000U, make sure that the option software
version is PRG: 6107 or later. Refer to “PRG” on the drive nameplate for the software version number.
Model(s) MECHATROLINK Slave Name Software Version <1>
A1000
CIMR-A2A
MECHATROLINK Drive slave
≥1020
CIMR-A4A0002 to 4A0675
CIMR-A4A0930 and 4A1200 ≥3015
U1000
<2>
CIMR-UA
≥1010
CIMR-UE
CIMR-UP
CIMR-UW
Z1000U
<2>
CIMR-ZA
≥6111
CIMR-ZE
CIMR-ZP
CIMR-ZW
D1000
<3>
CIMR-DA
Intelligent I/O slave
≥2000
R1000
<3>
CIMR-RA ≥2100
GA500
<4> CIPR-GA50 MECHATROLINK Drive slave ≥1010
GA700
<4>
CIPR-GA70
MECHATROLINK Drive slave
≥1010
GA800
<4>
CIPR-GA80 ≥9010
CR700
<4>
CIPR-CR70 ≥1012
CH700
<4> CIPR-CH70 ≥1012
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2 Overview
10 YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual
Note: 1. MECHATROLINK-II commands differ between Intelligent I/O slave devices and MECHATROLINK
Drive slave devices. Refer to the option Technical Manual for more information.
2. Refer to the option package labeling in the field designated “PRG” (four digit number)” or the option
labeling in the field designated “C/N” (S + four digit number)” to identify the option software version.
3. For Yaskawa customers in the North or South America region:
If your product is not listed in Table 1, refer to the web page below to confirm this manual is correct for
your product. The web page provides a list of option manuals by product, and a direct link to download
a PDF.
Scan QR code
Or refer to: http://www.yaskawa.com/optionlookup
<3> Before you install the option on a YASKAWA Energy-Saving Unit D1000 or R1000, make sure that the option
software version is PRG: 6105 or later.
<4> Before you install the option on a YASKAWA AC Drive GA500, GA700, GA800, CR700, or CH700, make sure
that the option software version is PRG: 6108 or later.
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2 Overview
YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual 11
uInstall the Option on a GA500 Drive
An option card installation case is necessary to install the option on a GA500 drive.
The option card installation case model is: JOHB-GA500. This case is sold separately.
Refer to the option card installation case manual for more information about installation.
Figure 1
Figure 1 Option Card Installation Case
Option card installation case
components (sold separately)
Option card
Drive front cover
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12 YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual
3 Receiving
3 Receiving
After receiving the option package:
1. Make sure that the option is not damaged and no parts are missing. Contact your sales
outlet if the option or other parts appear damaged.
NOTICE: Do not use damaged parts to connect the drive and the option. Failure to comply could damage
the drive and option.
2. Confirm that the model number on the option nameplate and the model listed in the
purchase order are the same. Refer to Figure 2 on page 13 for details. Contact the
distributor where the option was purchased or contact Yaskawa or a Yaskawa
representative about any problems with the option.
uContents and Packaging
Table 2 Contents of Package
uInstallation Tools
• A Phillips screwdriver. Phillips screw sizes vary by drive capacity.
• A flat-blade screwdriver (blade depth: 0.4 mm (0.02 in), width: 2.5 mm (0.1 in)).
• A pair of diagonal cutting pliers.
• A small file or medium-grit sandpaper.
Description:
<1> GA700, GA800, CR700, and CH700 drives do not use the ground wire.
<2> GA700, GA800, CR700, and CH700 drives use two screws only.
Option Ground
Wire
<1>
Screws
(M3)
LED Labels
Installation
Manual
1000-Series
GA500,
GA700,
GA800,
CR700, and
CH700
–
Quantity: 11
3
<2>
111
SI-T3
RX TX
ERR RUN
MANUAL
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YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual 13
4 MECHATROLINK-II Option Components
4 MECHATROLINK-II Option Components
uMECHATROLINK-II Option
Figure 2
Figure 2 SI-T3 Option Components
A – Connector (CN101) G – Ground terminal (FE) (installation hole)
<2>
B – Installation hole H – Option model number
C – LED (ERR)
<1>
<1> Refer to MECHATROLINK-II Option LED Display on page 15 for details on the LEDs.
<2> Connect the provided ground wire during installation. Installation on GA700, GA800, CR700, and
CH700 drives does not require the ground wire.
I – Communication cable connector (CN3)
D – LED (RUN)
<1> J – Connector B
E–LED(TX)
<1> K – Connector A
F–LED(RX)
<1>
Looking from the connector
Underside
SI-T3
IJK
H
A
B
C
G
F
E
D
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4 MECHATROLINK-II Option Components
14 YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual
uCommunication Connector
Table 3 Communication Connector
Note: Both connectors A and B are available for the same functions.
MECHATROLINK-II Connector Connector Pin No. Signal
Name I/O Function
A
A1 (NC) – Not used.
A2 SRD– I/O Send/receive data (–)
A3 SRD+ I/O Send/receive data (+)
A4 (NC) – Not used.
Shell SLD – Shield
B
B1 (NC) – Not used.
B2 SRD– I/O Send/receive data (–)
B3 SRD+ I/O Send/receive data (+)
B4 (NC) – Not used.
Shell SLD – Shield
A1 A2
A4
A3
B1 B2
B3
B4
CN3
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4 MECHATROLINK-II Option Components
YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual 15
uMECHATROLINK-II Option LED Display
The MECHATROLINK-II Option has four LEDs that indicate the option or communication
status.
nDefining Option LED States
Figure 3
Figure 4
Figure 3 Option LED Labels
Table 4 LED Display
LED Color State Status Description
RUN Green
ON Power supply on SI-T3 has been successfully powered up
OFF No power
• The drive has no power
• SI-T3 is not properly connected to the drive, or SI-T3 has
no power
• An internal, self-diagnostic error occurred in the SI-T3
ERR Red
ON Connection error • SI-T3 is not properly connected to the drive
• Communication error
Flashing SI-T3 error Error found during SI-T3's self-diagnostic check
OFF Normal operation • SI-T3 is properly connected to the drive
• Communication normal
TX Green
ON Sending data Data is being sent (LED may appear to be flashing)
OFF Not sending data • No data is being sent
•Duringreset
RX Green
ON Receiving data Data is being received (LED may appear to be flashing)
OFF Not receiving data • No data is being received
•Duringreset
RX TX
ERR RUN
GA500, GA700, GA800,
CR700, and CH700 Label
1000-Series Label
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16 YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual
5 Installation Procedure
5 Installation Procedure
uSection Safety
DANGER
Electric Shock Hazard
Do not inspect, connect, or disconnect any wiring while the drive is energized.
Failure to comply will cause death or serious injury.
Before servicing, disconnect all power to the equipment and wait for at least the time
specified on the warning label. The internal capacitor remains charged even after the drive
is de-energized. The charge indicator LED will extinguish when the DC bus voltage is
below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the
drive is safe.
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could cause death or serious injury.
The diagrams in this section may include options and drives without covers or safety
shields to illustrate details. Reinstall covers and shields before operating the drive and run
the drive according to the instructions described in this manual.
Do not allow unqualified personnel to perform work on the drive or option.
Failure to comply could cause death or serious injury.
Only authorized personnel familiar with installation, adjustment, and maintenance of AC
drives and options may perform work.
Do not remove covers or touch circuit boards while the drive is energized.
Failure to comply could cause death or serious injury.
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5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual 17
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could cause death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose or overtightened connections could cause erroneous operation and damage to the
terminal block or start a fire and cause death or serious injury.
NOTICE
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option,
drive, and circuit boards.
Failure to comply could cause ESD damage to circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could damage the drive.
Do not connect or operate any equipment with visible damage or missing parts.
Failure to comply could further damage the equipment.
Do not use unshielded wire for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors on the option and drive.
Failure to comply could prevent proper operation and damage equipment.
Confirm that all connections are correct after installing the option and connecting
peripheral devices.
Failure to comply could damage the option.
WARNING
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5 Installation Procedure
18 YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual
uProcedures for Installing and Wiring Options on a Drive
Procedures for installing and wiring options differ depending on the drive model.
Refer to Table 5 to check the procedures for installing and wiring options on a drive.
Table 5 Procedures for Installing and Wiring Options on a Drive
Product Series
<1> Use the option card installation case manual to install the option on GA500 drives.
<2> Before you install the option to the YASKAWA AC Drive GA500, make sure that the option software version is
PRG: 6108 or later.
Procedures for Installing and
Wiring Options on a Drive Page
A1000 Procedure A 19
U1000 Procedure A 19
Z1000U Procedure A 19
D1000 Procedure A 19
R1000 Procedure A 19
GA500
<1> <2> –
GA700 Procedure B 25
GA800 Procedure B 25
CR700 Procedure B 25
CH700 Procedure B 25
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5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual 19
nProcedure A
This section shows the procedure to install and wire the option on a 1000-series drive.
Prepare the Drive for the Option
Before you install the option on a YASKAWA Energy-Saving Unit D1000 or R1000, make
sure that the option software version is PRG: 6105 or later.
Before you install the option on a YASKAWA AC Drive U1000 or Z1000U, make sure that
the option software version is PRG: 6107 or later.
1. Correctly wire the drive as specified by the manual packaged with the drive.
2. Make sure that the drive functions correctly.
Refer to Figure 4 for an exploded view of the drive with the option and related components
for reference in the installation procedure.
Figure 5
Figure 4 Drive Components with Option
A – Insertion point for CN101 connector J – Option modular connector CN3
B – SI-T3 option K – Drive grounding terminal (FE)
C – Drive front cover L – Connector CN5-A
D – Keypad M – Connector CN5-B
(Not available for communication
option installation.)
E–LEDlabel
F – Drive terminal cover
G – Removable tabs for wire routing N – Connector CN5-C
(Not available for communication
option installation.)
H – Included screws
I – Ground wire
F
H
L
M
N
K
I
BC
D
E
A
G
NS
TXRX
ERR RUN
J
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5 Installation Procedure
20 YASKAWA ELECTRIC TOBP C730600 86F YASKAWA AC Drive Option SI-T3 Installation Manual
Install the Option
Remove the front covers of the drive before you install the option. Refer to the drive manual
for information about how to remove the front covers. Different drive sizes have different
cover removal procedures. You can only install this option into the CN5-A connector on the
drive control board.
Note: Refer to the instruction manual of a specific drive for information on removing and installing the
keypads and the covers.
DANGER! Electrical Shock Hazard. Do not inspect, connect, or disconnect any wiring while the drive is
energized. Failure to comply will cause death or serious injury. Before servicing, disconnect all power to the
equipment and wait for at least the time specified on the warning label. The internal capacitor remains
charged even after the drive is de-energized. The charge indicator LED will extinguish when the DC bus
voltage is below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the drive is
safe.
1. Shut off power to the drive, wait the appropriate amount of time for voltage to
dissipate, then remove the keypad (D) and front covers (C, F).
Refer to the manual packaged with the drive for details on keypad and cover
removal.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge (ESD) procedures when handling
the option, drive, and circuit boards. Failure to comply could cause ESD damage to circuitry.
Figure 6
Figure 5 Remove the Keypad, Front Cover, and Terminal Cover
C
D
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