YASKAWA E-II Series Installation instructions

MANUAL NO. TOBP C710800 01A
形式：JUSP-NS115
対象サーボパック形式：SGDH-E-
MECHATROLINK-II アプリケーションモジュール
Σ-IIシリーズ
ACサーボドライブ
安全上のご注意
製品を安全にお使い頂くために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
Model: JUSP-NS115
Applicable SERVOPACK Model: SGDH-E-
MECHATROLINK-II Application Module
Σ-II Series
AC Servo Drives
SAFETY PRECAUTIONS
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
COSMOS以外（A5）（和英併記）新CI

Copyright ©2002 株式会社 安川電機 YASKAWA ELECTRIC CORPORATION
本書の内容の一部または全部を，当社の文書による許可なしに，転載または複製する
ことは，固くお断りします。
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is
constantly striving to improve its high-quality products, the information contained in this
manual is subject to change without notice. Every precaution has been taken in the preparation
of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained
in this publication.

1 INTRODUCTION
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1 INTRODUCTION
This instruction manual covers Σ-II series SGDH MECHATROLINK-II Application Module
NS115 Module (hereinafter called NS115 Module), which is an application module to be con-
nected to Σ-II series SGDH SERVOPACK for MECHATROLINK-II.
To safety use the application module, read this manual thoroughly and retain for easy reference
for inspections and maintenance etc. Make sure that these manuals reach the end user.
2 REFERENCE MANUALS
Reference manuals are listed below:
3 GENERAL PRECAUTIONS
The following describes general precautions. Note the following to ensure safe application.
• Some drawings in this manual are shown with the protective cover or shields removed,
in order to describe the detail with more clarity. Make sure all covers and shields are
replaced before operating this product.
• Some drawings in this manual are shown as typical example and may differ from the
shipped product.
• This manual may be modified when necessary because of improvement of the product,
modification or changes in specifications.
Such modification is made as a revision by renewing the manual No.
• To order a copy of this manual, if your copy has been damaged or lost, contact your
YASKAWA representative listed on the last page stating the manual No. on the front
cover.
• YASKAWA is not responsible for accidents or damages due to any modification of the
product made by the user since that will void our guarantee.
Manual Titles Manual No.
Σ-II series SGMH/SGDH User’s Manual
Servo Selection and Data Sheets
SIE-S800-32.1
Σ-II series SGMH/SGDH User’s Manual
Design and Maintenance
SIE-S800-32.2
Σ-II series SGDH MECHATROLINK-II
Application Module User’s Manual
SIEPC71080001
AC SERVOMOTOR INSTRUCTIONS TOE-C231-2
Σ-II series AC SERVOPACK SGDH/SGDM
Safety Precautions
TOBPS80000004

E-2
4 SYMBOLS FOR SAFE OPERATION
In this manual, the NOTES FOR SAFE OPERATION are classified as “WARNING” or
“CAUTION”. The following symbols are used.
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious personal injury.
Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate personal injury and/or damage to the equipment.
In some instances, items described in may also result in a serious accident.
In either case, follow these important items.
Indicates prohibited actions that must not be performed. For example, this symbol
would be used to indicate that fire is prohibited as follows: .
Indicates compulsory actions that must be performed. For example, this symbol
would be used as follows to indicate that grounding is compulsory: .
The warning symbols for ISO and JIS standards are different, as shown below.
The ISO symbol is used in this manual.
Both of these symbols appear on warning labels on Yaskawa products. Please abide by these
warning labels regardless of which symbol is used.
ISO JIS
WARNING
CAUTION
CAUTION
PROHIBITED
MANDATORY

5 NOTES FOR SAFE OPERATION
E-3
5 NOTES FOR SAFE OPERATION
Read this manual thoroughly before checking products on delivery, storage and transportation,
installation, wiring, operation and inspection, and disposal of the NS115 Module.
• Never touch any motor rotating parts while the motor is running.
Failure to observe this warning may result in injury.
• Before starting operation with a machine connected, make sure that an emergency stop can be
applied at any time.
Failure to observe this warning may result in injury.
• Never touch the inside of the SERVOPACKs.
Failure to observe this warning may result in electric shock.
• Do not remove the panel cover while the power is ON.
Failure to observe this warning may result in electric shock.
• Do not touch terminals for five minutes after the power is turned OFF.
Residual voltage may cause electric shock.
• Do not touch terminals for five minutes after voltage resistance test.
Residual voltage may cause electric shock.
• Follow the procedures and instructions for trial operation precisely as noted in the relevant User’s
Manual.
Malfunctions that occur after the servomotor is connected to the machine not only damage the machine, but
may also cause an accident resulting in death or injury.
• Do not remove the terminal cover, cables, connectors, or optional items while the power is ON.
Failure to observe this warning may result in electric shock.
• Do not damage, press, pinch, exert excessive force or place heavy objects on the cables.
Failure to observe this warning may result in electric shock, stopping operation of the product, or burning.
• Do not modify the product.
Failure to observe this warning may result in injury or damage to the product.
• Provide an appropriate stopping device on the machine side to ensure safety. A holding brake for a
servomotor with brake is not a stopping device for ensuring safety.
Failure to observe this warning may result in injury.
• Do not come close to the machine immediately after resetting momentary power loss to avoid an
unexpected restart. Take appropriate measures to ensure safety against an unexpected restart.
Failure to observe this warning may result in injury.
• SERVOPACK grounding must be in accordance with the national code and consistent with sound
local practices.
Improper grounding may result in electric shock or fire.
• Installation, disassembly, or repair must be performed only by authorized personnel.
Failure to observe this warning may result in electric shock or injury.
WARNING

E-4
CHECKING ON DELIVERY
STORAGE AND TRANSPORTATION
INSTALLATION
• Always use the NS115 Module and the SERVOPACK in one of the specified combinations.
Failure to observe this caution may result in motor overrun or shutdown of the products.
• Do not store or install the product in the following places.
Failure to observe this caution may result in fire, electric shock, or damage to the product.
• Locations subject to direct sunlight.
• Locations subject to temperatures outside the range specified in the storage/installation temperature condi-
tions.
• Locations subject to humidity outside the range specified in the storage/installation humidity conditions.
• Locations subject to condensation as the result of extreme changes in temperature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust, salts, or iron dust.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
• If disinfectants or insecticides must be used to treat packing materials such as wooden frames, pal-
lets, or plywood, the packing materials must be treated before the product is packaged, and meth-
ods other than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30
minutes or more.
If the electronic products, which include stand-alone products and products installed in machines, are packed
with fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes
resulting from the fumigation process. In particular, disinfectants containing halogen, which includes chlo-
rine, fluorine, bromine, or iodine can contribute to the erosion of the capacitors.
• Never use the products in an environment subject to water, corrosive gases, inflammable gases, or
combustibles.
Failure to observe this caution may result in electric shock or fire.
• Do not step on or place a heavy object on the product.
Failure to observe this caution may result in injury.
• Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product.
Failure to observe this caution may cause internal elements to deteriorate resulting in malfunction or fire.
• Be sure to install the product in the correct direction.
Failure to observe this caution may result in malfunction.
CAUTION
CAUTION
CAUTION

5 NOTES FOR SAFE OPERATION
E-5
WIRING
OPERATION
• Provide the specified clearances between the SERVOPACK and the control panel or with other
devices.
Failure to observe this caution may result in fire or malfunction.
• Do not apply any strong shock.
Failure to observe this caution may result in malfunction.
• Be sure to wire correctly and securely.
Failure to observe this caution may result in motor overrun, injury, or malfunction.
• Do not connect a three-phase power supply to the U, V, or W output terminals.
Failure to observe this caution may result in injury or fire.
• Securely connect the power supply terminal screws and motor output terminal screws.
Failure to observe this caution may result in fire.
• Do not bundle or run power and signal lines together in the same duct. Keep power and signal
lines separated by at least 30 cm.
• Use twisted-pair shielded wires or multi-core twisted pair shielded wires for signal and encoder
(PG) feedback lines.
The maximum length is 3 m for reference input lines and is 20 m for PG feedback lines. If feelback lines are
longer than 20 m, use the 50 m cable.
• Conduct trial operation on the servomotor alone with the motor shaft disconnected from machine to
avoid any unexpected accidents.
Failure to observe this caution may result in injury.
• Before starting operation with a machine connected, change the settings to match the parameters
of the machine.
Starting operation without matching the proper settings may cause the machine to run out of control or mal-
function.
CAUTION
CAUTION
CAUTION

E-6
MAINTENANCE AND INSPECTION
DISPOSAL
6 CHECKING ON DELIVERY
When Σ-II Series products are delivered, check the following items:
If any of the above items are faulty or incorrect, contact the dealer from which you purchased
the products or your nearest local sales representative.
• Do not disassemble the servomotor.
Failure to observe this caution may result in electric shock or injury.
• Do not attempt to change wiring while the power is ON.
Failure to observe this caution may result in electric shock or injury.
• When replacing the SERVOPACK, resume operation only after transferring the previous SERVO-
PACK parameters to the new SERVOPACK.
Failure to observe this caution may result in damage to the product.
• When disposing of the products, treat them as ordinary industrial waste.
CAUTION
CAUTION
Check Items Remarks
Check if the delivered products
are the ones you ordered.
Check the types marked on the nameplates of the NS115 Module.
Check for damage. Check the overall appearance, and check for damage or scratches
resulting from transportation.
Check if SERVOPACK is the
type applicable for NS115
Module.
1. Check the nameplate of SERVOPACK.
SERVOPACK Type
SGDH-E-
cd
“SGDH” in c, and “E” in d
2. Check the software version of the SGDH SERVOPACK in the
version seal on the front face underneath the model number or
use the auxiliary funciton mode of Fn012 without installing
the NS115 Module.
• When checking the software version with the version seal,
make sure the lower two digits of the software version
should be 33 or more.
• When using the auxiliary funciton mode, make sure the
software version should be 33 or more.

7 WARNING LABEL
E-7
7 WARNING LABEL
The following illustration shows the SERVOPACK warning lavel and position.
8 NAMEPLATE
The following illustration shows the SERVOPACK nameplate and position.
Disconnect all power and wait 5 min.
before servcing. May cause electric shock.
Do not touch heat sink when power is ON.
May cause burn.
Use proper grounding techniques.
ෂ㒾ㅢ㔚෸߮㔚Ḯࠝࡈᓟ㧘5ಽ㑆┵ሶㇱߦ⸅ࠆߥ㧍ޓᗵ㔚ߩ߅ߘࠇ޽ࠅ
ㅢ㔚ߪࡅ࡯࠻ࠪࡦࠢߦ⸅ࠆߥ㧍ޓἫ்ߩᕟࠇ޽ࠅ
WARNING
ᵈᗧ
ᔅߕࠕ࡯ࠬ✢ࠍធ⛯ߖࠃ
CAUTION
NS115 Module
warning label position
Warning Label and Grounding Mark Position
SGDH- 200 V
SERVOPACK
YASKAWA
S
W
1
S
W
2
C
N
6
A
C
N
6
C
N
4
B
A
R
NS115
CE marking
Order Number Protection class
UL marking
MECHATROLINK-II APPLICATION MODULE
MODEL JUSP-NS115 VER. 01000
SERVOPACK 1P1X
NS115
S
W
1
S
W
2
C
N
6
A
C
N
6
C
N
4
B
A
R
NS115 Module

E-8
9 INSTALLING AN NS115 Module
This section describes the methods and the installation sites for mounting an NS115 Module on
a SERVOPACK.
Mounting of the NS115 Module
Mount an NS115 Module on a SGDH SERVOPACK in the following manner.
1. Remove the connector cover mounted on the CN10 of the SERVOPACK.
Mounting
Method
SERVOPACK Type Screw Remarks
Base
mounted
SGDH-A3 to 02BE
SGDH-A3 to 10AE
M3×10 round head screws
(with spring washer and
plain washer)
Use attached screws on the NS115 Module.
SGDH-15 to 50AE
SGDH-05 to 50DE
M4×10 round head screws
(with spring washer and
plain washer)
Use attached screws on the NS115 Module.
SGDH-60 to 1EAE
SGDH-60 to 1EDE
M4×8 round head screws
(with spring washer and
plain washer)
Use the screw of the front panel.
Rack
mounted
SGDH-A3 to 02BE-R
SGDH-A3 to 50AE-R
SGDH-05 to 50DE-R
M4×6 round head screws
(with spring washer and
plain washer)
Use attached screws on the NS115 Module.
Note: Make sure that spring washers and
plain washers are used for mounting.
(Otherwise, the screw for connecting
ground wire sticks out from the other
side of the flange, and the SERVO-
PACK cannot be mounted properly.)
Duct
ventilated
SGDH-60 to 1EAE-P
SGDH-60 to 1EDE-P
M4×8 round head screws
(with spring washer and
plain washer)
Use the screw of the front panel.
MODE/SET DATA/
CHARGE POWER
SGDH-
SERVOPACK
YASKAWA
CN10
SERVOPACK
Connector
cover