YASKAWA CIMR-DC2A0050BAA User manual

YASKAWA D1000 Series
Power Regenerative Converter
Quick Start Guide
MANUAL NO. TOEP C710656 06E
Models: 200 V Class, Three-Phase Input: 5 to 130 kW
400 V Class, Three-Phase Input: 5 to 630 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Type: CIMR-DC
COSMOSテンプレート用（A4）（英文）新CI 改版＜2＞2012.3

2YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide
Copyright © 2013 YASKAWA ELECTRIC CORPORATION.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical,
electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with
respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality
products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the
preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed
for damages resulting from the use of the information contained in this publication.
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YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 3
Table of Contents
1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 HARMONIC FILTER MODULE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 USING THE DIGITAL OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6 POWERING UP THE CONVERTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7 OPERATION WITH THE DRIVE CONNECTED . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8 PARAMETER TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10 EUROPEAN STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
11 UL STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
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4 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide
1 Preface
1Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection
and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa
accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances
should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without
exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All
systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with
appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in
conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR
IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims
arising from misapplication of its products.
This manual is designed to ensure correct and suitable application of D1000-Series power regenerative converters. Read
this manual before attempting to install, operate, maintain, or inspect a converter and keep it in a safe, convenient
location for future reference. Be sure you understand all precautions and safety information before attempting
application.
Applicable Documentation
The following manuals are available for D1000 series:
General Warnings
Power Regenerative Converter
YASKAWA D1000 Series
Quick Start Guide (TOEP C710656 06) (This document)
This guide is packaged together with the product and contains basic information required to install and wire the converter,
in addition to an overview of fault diagnostics, maintenance, and parameter settings. It is meant to get the converter ready
for a trial run with the application and for basic operation.
Power Regenerative Converter
YASKAWA D1000 Series
Technical Manual (SIEP C710656 06)
This manual is available for download on our documentation website, www.yaskawa.eu.com. It provides detailed
information on parameter settings, functions, and MEMOBUS/Modbus specifications. Use this manual to expand the
functionality of the converter and to take advantage of higher performance features.
WARNING
Read and understand this manual before installing, operating or servicing this unit. The unit must be installed
according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could
result in serious or fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CIMR-AA2A0021FAA
200V3Phase 5.5kW/3.7kW
S/N:
危 険
据え付け、運転の前には必ず取扱説明 書を読むこと。
通電中および電源遮断後5分以内はフロントカバー
を外さない事。
400V級インバータの場合は、電源の中性点が接地
されていることを確認すること。(対応）
保守・点検、配線を行う場合は、出力側開閉器を
遮断後5分待って実施してください。
けが．感電のおそれがあります。
高温注意
インバータ上部、両側面は高温になります。
触らないでください。
●
●
●
●
AVERTISSMENT
NPJT31470-1
Lirele manuel avant l'installation.
Attendre5 minutes après la coupure
del'alimentation, pour permettre
ladécharge des condensateurs.
Pourrépondre aux exigences , s
assurerque le neutre soit relié
àla terre, pour la série 400V.
Aprèsavoir déconnécte la protection
entrele driver et le moteur, veuillez
patienter5 minutes avain d’effectuer
uneopération de montage ou de
câblagedu variateur.
Risque de décharge électrique.
Surfaces Chaudes
Dessuset cotés du boitier Peuvent
devenirchaud. Ne Pas toucher.
WARNIN G
Readmanual before installing.
Wait5 minutes for capacitor
dischargeafter disconnecting
powersupply.
Toconform to requirements,
makesure to ground the supply
neutralfor 400V class.
Afteropening the manual switch
betweenthe drive and motor,
pleasewait 5 minutes before
inspecting,performing
maintenanceor wiring the drive.
Risk of electric shock.
Hot surfaces
Topand Side surfaces may
becomehot. Do not touch.
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
LO
RE
F2F1
ESC
RUN STOP
ENTERRESET
ALM
DIGITALOPERATORJVOP-180
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1 Preface
YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 5
Safety Messages
NOTICE
Indicates a property damage message.
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings
in this manual.
Electrical Shock Hazard
Do not install, wire, maintain, or inspect the product or replace parts while the power supply is turned on.
Failure to comply will result in death or serious injury.
Disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned
off. After shutting off the power, wait for at least the amount of time specified on the converter before touching any
components.
Do not turn on the power supply or supply power to the input-side AC reactor or to the harmonic filter
(harmonic filter module) only.
Voltage will remain in the internal capacitor and will result in death or serious injury. Always connect a converter as
shown in the Standard Connection Diagram before you turn on the power supply.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the converter, drive, motor and machine area before applying power to the converter. Secure
covers, couplings, shaft keys and machine loads.
Electrical Shock Hazard
Do not attempt to modify or alter the converter in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to perform work on the converter.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with
installation, adjustment, and maintenance of converters.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Always use a ground wire that complies with technical standards on electrical equipment and minimize the
length of the ground wire.
Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in
death or serious injury.
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1 Preface
6YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide
Make sure the protective earthing conductor complies with technical standards and local safety regulations.
Because the leakage current exceeds 3.5 mA in model 4A0630, IEC/EN 61800-5-1:2007 states that either the power
supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective
earthing conductor with a cross-section of at least 10 mm2(Cu) or 16 mm2(Al) must be used. Failure to comply may
result in death or serious injury.
Use appropriate equipment for residual current monitoring/detection (RCM/RCD).
This converter can cause a residual current with a DC component in the protective earthing conductor. Where a
residual current operated protective or monitoring device is used for protection in case of direct or indirect contact,
always use an RCM or RCD of type B according to IEC/EN 60755.
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the converter matches the voltage of the incoming power supply before applying power.
When installing an IP00/IP20 converter in a closed panel or cabinet, sufficiently cool the panel or cabinet with a
cooling fan or air conditioner so that the air temperature entering the converter is 50°C or cooler.
Failure to comply could result in overheating and fire.
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Do not install the converter to a combustible surface. Never place combustible materials on the converter.
Crush Hazard
Only allow qualified personnel to operate a crane or hoist to transport the converter.
Failure to comply may result in serious injury or death from falling equipment.
CAUTION
Do not carry the converter by the front cover or the terminal cover.
Failure to comply may result in minor or moderate injury from the main body of the converter falling.
Hold the specified locations when carrying a harmonic filter module by hand.
Holding any other location when carrying the harmonic filter module could cause the module could fall and cause
injury.
Carry all standard configuration and peripheral devices in a method suitable for the weight of the device.
Incorrectly handling devices could cause them to fall and result in injury or damage to the device.
WARNING
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1 Preface
YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 7
NOTICE
Do not disconnect the wiring to the converter and harmonic filter module while the converter is outputting a
voltage.
Improper equipment sequencing could result in damage to the converter.
When connecting a converter, use a power supply with a capacity that is the same or higher than the capacity
calculated by the power supply capacity selection formula below.
Power supply capacity ≥×Input power supply rated voltage ×Rated AC input current / 1000
Failure to comply could result in damage to the converter.
Observe proper electrostatic discharge procedures (ESD) when handling the converter, circuit boards, and
CMOSIC.
Failure to comply may result in ESD damage to the converter circuitry.
Do not perform a withstand voltage test on any part of the converter.
Failure to comply could result in damage to the sensitive devices within the converter.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the converter.
The converter is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac
maximum (200 V Class) and 480 Vac maximum (400 V Class).
Prevent foreign matter such as metal shavings or wire clippings from falling into the converter during
installation and project construction.
Failure to comply could result in damage to the converter. Place a temporary cover over the top during installation. Be
sure to remove the temporary cover before start-up, as the cover will reduce ventilation and cause the converter to
overheat.
Never lift the converter up while the cover is removed.
This can damage the terminal board and other components.
Do not perform signal checks during operation.
Failure to comply could result in damage to the converter.
Check the following items before you turn on the power supply.
Failure to comply could result in damage to the converter and filter module.
• Is the power supply voltage correct?
200 V Class: AC200 to 240 V 50/60 Hz
400 V Class: AC380 to 480 V 50/60 Hz
• Are the converter and the control devices connected properly (e.g., is the phase order correct)?
• Is the phase order correct between the main circuit terminals (R/L1, S/L2, and T/L3) on the converter and the power
supply voltage detection terminals (r1/ 11, 1/ 21, and t1/ 31).
• Are the control circuit terminals on the converter connected properly to the control devices?
• Are the Run Commands for the converter and the control devices turned off?
Replace the cooling fan correctly according to instructions in this manual.
Incorrect cooling fan mounting direction will prevent sufficient cooling of the converter and could damage internal
circuits.
3
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1 Preface
8YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide
Precautions for CE Low Voltage Directive Compliance
This converter has been tested according to European standard IEC/EN 61800-5-1:2007, and it fully complies with the
Low Voltage Directive.
Do not use converter in areas with pollution degree 2 and overvoltage category III in accordance with IEC/EN 60664.
Ground the neutral point of the main power supply for 400 V Class converters.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires and ground the shield to the ground terminal of the converter.
Do not modify the circuitry of the converter and the filter module.
Failure to comply could result in damage to the converter and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Check all the wiring to ensure that all connections are correct after installing the converter and connecting any
other devices.
Failure to comply could result in damage to the converter.
To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from switching the converter
power supply off and on more than once every 30 minutes.
If a fuse is open or equipment for residual current monitoring/detection (RCM/RCD) is tripped, check the
wiring and the selection of the peripheral devices.
Contact your supplier if the cause cannot be identified after checking the above.
Do not restart the converter or immediately operate the peripheral devices if a fuse is open or an RCD is
tripped.
Check the wiring and the selection of peripheral devices to identify the cause.
Contact your supplier before restarting the converter or the peripheral devices if the cause cannot be identified.
Connect the converters to power supply transformers on a 1:1 basis and use independent grounds.
If devices, such as office equipment, that is sensitive to noise are installed in the same location, connect them while
observing the grounding standards for each device, separate the ground wires, and use independent grounds or noise
filters to prevent noise from entering the devices through the ground wire.
Do not expose the converter to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the converter.
Do not pack the converter in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
NOTICE
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2 Mechanical Installation
YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 9
2 Mechanical Installation
Upon Receipt
Perform the following tasks after receiving the converter and the filter module:
• Inspect the converter and the harmonic filter module for damage. If the converter or the harmonic filter module appear
damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the nameplate.
• If you have received the wrong model or the converter or the harmonic filter module does not function properly,
contact your supplier.
Nameplate
Figure 1 Converter Nameplate Information Example
Figure 1
Figure 2 Harmonic Filter Module Nameplate Information Example
<1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate.
D1000
PRG : 2000
YASKAWA ELECTRIC CORPORATION
2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyusyu 806-0004 Japan
MADE IN JAPAN
: CIMR-DC4A0040AAA
: AC3PH 200-240V 50/60Hz 58A
: DC330V 61A
: 21 kg
: 6W3050-2-100
: J0073D207410100 IP20
PASS
MODEL REV : A
RATED OUTPUT CAPACITY : 40kW
INPUT
OUTPUT
MASS
O / N
S / N
VAJ123456
FILE NO: E131457
Model
Rated output capacity
Input specifications
Output specifications
MASS
Lot number
Serial number
Software version
<1>
D1000
Model
Input specifications
Output specifications
MASS
Lot number
Serial number
VAJ123456
IP00
EUJ710800
:
: AC3PH 200-240V 50/60Hz 15A
: AC3PH 200-240V 50/60Hz 15A
: 6.5 kg
: 6W3050-2-100
: J0073D207410100
MODEL
INPUT
OUTPUT
MASS
O / N
S / N
YASKAWA ELECTRIC CORPORATION MADE IN JAPAN
2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan
PASS
FILE NO: E131457
D1000
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2 Mechanical Installation
10 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide
Installation Environment
Install the converter in an environment matching the specifications in Tab le 1 to help prolong the optimum performance
life of the converter.
Table 1 Installation Environment
NOTICE: Avoid placing converter peripheral devices, transformers, or other electronics near the converter as the noise created can
lead to erroneous operation. If such devices must be used in close proximity to the converter, take proper steps to shield the converter
from noise.
NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the converter during installation. Failure to
comply could result in damage to the converter. Place a temporary cover over the top of the converter during installation. Remove the
temporary cover before converter start-up, as the cover will reduce ventilation and cause the converter to overheat.
Installation Orientation and Spacing
Figure 3 shows the installation distance required to maintain sufficient space for airflow and wiring. Install the heatsink
against a closed surface to avoid diverting cooling air around the heatsink.
Figure 2
Figure 3 Correct Installation Spacing (Single)
Environment Conditions
Installation Area Indoors
Ambient
Temperature
IP00 Open Type enclosure: -10 to +50°C
IP20 Open Type enclosure: -10 to +40°C
Converter reliability improves in environments without wide temperature fluctuations.
When using the converter in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air
temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the converter or the harmonic filter module.
Humidity 95% RH or less and free of condensation
Storage
Temperature -20 to +60°C
Surrounding Area
Install the converter and the harmonic filter module in an area free from:
• oil mist and dust
• metal shavings, oil, water, or other foreign materials
• radioactive materials
• combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight.
Altitude 1000 m or lower, up to 3000 m with derating. Refer to the Technical Manual for details.
Vibration
10 to 20 Hz at 9.8 m/s2, 20 to 55 Hz at 5.9 m/s2(2A0005 to 2A0050, 4A0005 to 4A0100)
10 to 20 Hz at 9.8 m/s2, 20 to 55 Hz at 2.0 m/s2(2A0065 to 2A0130, 4A0130 to 4A0370)
10 to 20 Hz at 5.9 m/s2, 20 to 55 Hz at 2.0 m/s2(4A0630)
Orientation Install the converter vertically to maintain maximum cooling effects.
A – 50 mm minimum C – 120 mm minimum
B – 30 mm minimum D – Airflow direction
C
C
Top/Bottom Clearance
D
D
A
ABB
Side Clearance
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2 Mechanical Installation
YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 11
Installation Screws
Refer to Exterior and Mounting Dimensions on page 13 for the sizes of the installation screws.
Precautions and Instructions for Installation
Read the following precautions and instructions before installing models 4A0270 to 4A0630.
WARNING! Crush Hazard. Observe the following instructions and precautions. Failure to comply could result in serious injury or death
from falling equipment.
•Only use vertical suspension to temporarily lift the converter during installation to an enclosure panel.
•Do not use vertical suspension to transport the converter.
•Use screws to securely affix the converter front cover, terminal blocks, and other converter components
prior to vertical suspension.
•Do not subject the converter to vibration or impact greater than 1.96 m/s2(0.2 G) while it is suspended
by the wires.
•Do not attempt to flip the converter over while it is suspended by the wires.
•Do not leave the converter unattended while it is suspended by the wires.
Horizontal Suspension of Models 2A0065 to 2A0130 and 4A0130 to 4A0370
To make a wire hanger or frame for use when lifting the converter with a crane, lay the converter in a horizontal position
and pass a wire through the holes of the four eye bolts.
NOTICE: Damage to Equipment. When lifting the converter, confirm that the spring washer is fully closed. Failure to comply may
deform or damage the converter when lifted.
Figure 3
Figure 4 Details of Spring Washers
Vertical Suspension of Models 2A0065 to 2A0130 and 4A0130 to 4A0630
Models 2A0065 to 2A0130 and 4A0130 to 4A0370
When vertical suspension of the converter is required in an enclosure panel, the orientation of the eye bolts for these
converter models can be easily changed by turning the eye bolts counterclockwise 90 degrees.
Figure 4
Figure 5 Adjusting Angle of Eye Bolts
A – No space between converter and
washer
C – Space between converter and
washer
B – Spring washer: Fully closed D – Spring washer: Open
B
ACD
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2 Mechanical Installation
12 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide
Model 4A0630
When suspending model 4A0630 converter with wires, make sure to follow the procedure described below.
WARNING! Crush Hazard. Use an adequate length of wire to ensure a 50°or wider suspension angle as illustrated in Figure 7. The
maximum allowable load of the eye bolts cannot be guaranteed when the converter is suspended with the wires at angles less than
50°. Failure to comply may result in serious injury or death from falling equipment.
1. Remove the four eye bolts from the converter side panels and fix them securely on the top panel.
Figure 5
Figure 6 Eye Bolt Repositioning
2. Pass wire through the holes of all four eye bolts.
Figure 6
Figure 7 Suspension Wire Angle Example
3. Gradually take up the slack in the wires and hoist the converter after the wires are stretched tight.
4. Lower the converter when ready to install in the enclosure panel. Stop lowering the converter when it is near the
floor then begin lowering the converter again very slowly until the converter is placed correctly.
Eye bolt
D1000
Wire Suspending angle: 50°or greater
Eye bolt
D1000
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2 Mechanical Installation
YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 13
Exterior and Mounting Dimensions
IP20 Open Type Enclosure Models
Table 2 Dimensions for IP20 Open Type Enclosure: 200 V Class
Table 3 Dimensions for IP20 Open Type Enclosure: 400 V Class
Model Figure Dimensions mm Weight
kg
W H D W1 H0 H1 H2 H3 D1 t1 d
2A0005 1 180 300 187 160 – 284 8 – 75 5 M5 5
2A0010 1 180 300 187 160 – 284 8 – 75 5 M5 5
2A0020 2 220 365 197 192 350 335 8 15 78 5 M6 8
Model Figure Dimensions mm Weight
kg
W H D W1 H0 H1 H2 H3 D1 t1 d
4A0005 1 180 300 187 160 – 284 8 – 75 5 M5 5
4A0010 1 180 300 187 160 – 284 8 – 75 5 M5 5
4A0020 2 220 365 197 192 350 335 8 15 78 5 M6 8
W1
H
H1
H2
W
DD1
t1
Figure 1
4-d
H2
H
H0 H1
WD1
D
t1
H3
W1 4-d
Figure 2
D1000
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2 Mechanical Installation
14 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide
 IP00 Open Type Enclosure Models
Table 4 Dimensions for IP00 Open Type Enclosure: 200 V Class
Table 5 Dimensions for IP00 Open Type Enclosure: 400 V Class
Model Figure Dimensions mm Weight
kg
W H D W1 H1 H2 D1 t1 d
2A0030 1 275 450 258 220 435 7.5 100 2.3 M6 20
2A0050 1 325 550 283 260 535 7.5 110 2.3 M6 32
2A0065 2 450 705 330 325 680 12.5 130 3.2 M10 57
2A0090 2 450 705 330 325 680 12.5 130 3.2 M10 61
2A0130 3 500 800 350 370 773 13 130 4.5 M12 85
Model Figure Dimensions mm Weight
kg
W H D W1 H1 H2 D1 t1 d
4A0030 1 275 450 258 220 435 7.5 100 2.3 M6 21
4A0040 1 275 450 258 220 435 7.5 100 2.3 M6 21
4A0060 1 325 550 283 260 535 7.5 110 2.3 M6 34
4A0100 1 325 550 283 260 535 7.5 110 2.3 M6 36
4A0130 3 500 800 350 370 773 13 130 4.5 M12 85
4A0185 3 500 800 350 370 773 13 130 4.5 M12 85
4A0270 3 670 1140 370 440 1110 15 150 4.5 M12 183
4A0370 3 670 1140 370 440 1110 15 150 4.5 M12 194
4A0630 4 1250 1380 370 1100 1345 15 150 4.5 M12 413
W1 4-d
H1
H
H2
Max 10 W
t1
t1
D1
D
Figure 1
Max 10
D1
D
W
H1
H2
H
Max 6Max 6
6-d
t1
Figure 3
t1
W1
220 220 330 330 8-d
440
W1
H1
W
H2
Max 6 D
D1
t1
Max 6
H
t1
Figure 4
D1
D
t1
H1
H2
H
4-d
W1
WMax 8Max 8
t1
Figure 2
D1000
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3 Harmonic Filter Module Installation
YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 15
3 Harmonic Filter Module Installation
Installation Environment
Install the harmonic filter module in an environment matching the specifications in Table 6 to help prolong the optimum
performance life of the filter module.
Table 6 Installation Environment
NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the converter and filter module during
installation. Failure to comply could result in damage to the converter and the filter module. Place a temporary cover over the top of the
converter and the filter module during installation. Remove the temporary cover before converter and filter module start-up, as the
cover will reduce ventilation and cause the converter and the filter module to overheat.
 Installation Spacing
Figure 8 shows the installation distance required to maintain sufficient space for airflow and wiring.
Figure 7
Figure 8 Installation Spacing
Environment Conditions
Installation Area Indoors
Install the converter in an environment that does not easily accessible such as control panel.
Ambient
Temperature
IP00 Open Type enclosure: -10 to +50°C
Filter module reliability improves in environments without wide temperature fluctuations.
When using the filter module in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air
temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the filter module.
Humidity 95% RH or less and free of condensation
Storage
Temperature -20 to +60°C
Surrounding Area
Install the filter module in an area free from:
• oil mist and dust
• metal shavings, oil, water, or other foreign materials
• radioactive materials
• combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight.
Altitude 3000 m or lower
Vibration 2.0 m/s2(20 to 55 Hz)
A – 50 mm minimum C – 120 mm minimum
B – 30 mm minimum
C
A
B B B
D1000
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3 Harmonic Filter Module Installation
16 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide
 Precautions and Instructions for Installation of Harmonic Filter Module
Read the following precautions and instructions before installing a harmonic filter module.
WARNING! Always observe the following precautions. If handled incorrectly, the harmonic filter module may fall, possibly causing
injury. Also, the harmonic filter module may be damaged.
•Suspend the harmonic filter module with wires only temporarily and only when installing them in a
control panel. Do not suspend them when transporting them.
•Before you suspend the harmonic filter module, confirm that faceplate, top cover, and other
configuration components are securely screwed in place.
•Do not place the harmonic filter module on its side.
•Do not leave the harmonic filter module suspended with wires for a long period of time.
Attach hooks to the specified locations when suspending the harmonic filter module with wires.
NOTICE: Do not apply excessive force to the top cover when suspending the harmonic filter.
The top cover may be deformed. When lifting the module by hand, always use the holding frames and use two people. Failure to
comply may damage the module.
Refer to Figure 9 and Figure 10 for details.
Figure 8
Figure 9 Suspension Locations for the Harmonic Filter Module
Figure 9
Figure 10 Holding the Harmonic Filter Module
A – Suspension Holes (Two on Each Side) B – Holding Frames (One on Each Side)
A
B
A
A
B
A
D1000
D1000
D1000R1000_QSG_E_conditional.book 16 ページ ２０１８年２月２６日 月曜日 午後２時２１分

3 Harmonic Filter Module Installation
YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 17
Harmonic Filter Module Dimensions
Table 7 Dimensions for IP00 Open Type Enclosure: 200 V Class
Table 8 Dimensions for IP00 Open Type Enclosure: 400 V Class
Note: indicates the last digit (0 to 9) of the harmonic filter module model number.
Model Figure Dimensions mm Weight
kg
W H D W1 D1 D2 d
EUJ710801 209 176 285 160 240 39 M6 6.5
EUJ710811 209 184 295 160 250 39 M6 9
EUJ710822 232 265 301 203 247 44 M8 14
EUJ710832 260 281 305 220 256 39 M8 16
EUJ710842 290 348 355 250 314 30 M10 27
EUJ710853 290 350 352 254 314 27 M10 38
EUJ710863 290 387 352 254 314 27 M10 43
EUJ710873 350 500 380 290 350 19 M10 62
Model Figure Dimensions mm Weight
kg
W H D W1 D1 D2 d
EUJ710881 209 176 285 160 240 39 M6 7
EUJ710891 209 178 295 160 250 39 M6 9
EUJ710902 232 265 301 203 247 44 M8 15
EUJ710912 260 293 305 220 256 39 M8 17
EUJ710922 260 293 305 220 256 39 M8 19
EUJ710932 290 348 355 250 314 30 M10 27
EUJ710942 290 385 355 250 314 30 M10 39
EUJ710953 350 500 380 290 350 19 M10 64
EUJ710963 350 500 380 290 344 25 M10 73
W1
W
H
D1
D
D2 4-d
Figure 1
W
H
±
5
W1
D
4-d
D1
D2
Figure 2
D1000
WD
H
±
5
W1 D1 4-dD2
Figure 3
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18 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide
4 Electrical Installation
4 Electrical Installation
The figure below shows the main and control circuit wiring.
NOTICE: When installing a noise filter on the converter power supply, use a reactor-type noise filter (without a capacitor), such as a
zero phase reactor, and install it after the MCCB on the power supply side. Do not install a filter with a built-in capacitor as the
harmonic components may cause the capacitor to overheat or may damage the capacitor.
NOTICE: When installing a breaker or contactor on the converter side for an emergency shutoff, confirm that the CHARGE indicators
on the drive and converter are not lit before closing the breaker or contactor on the converter output (DC) side. If the power supply is
turned on while there is a voltage charge, an overcurrent will flow and the device may be damaged. Always confirm that the breaker or
contactor on the converter output (DC) side is turned on before applying power to the converter.
Figure 10
Figure 11 Standard Connection Diagram (example: model 2A0030, 2A0130, 4A0030 to 4A0185)
<1> Do not use a line longer than 10 m to connect the input AC reactor and the converter.
<2> Use the specified AC reactor and harmonic filter reactor. Non-specified devices may cause erroneous operation.
<3> Do not use a DC bus line that is longer than 5 m to connect the converter and drive.
<4> Sequence the operation so that the converter starts operation before the drive when power is applied. Sequence the stopping operation to turn
off the drive first, then the motor, and finally the converter. Operating the drive without operating the converter or turning off the power supply
unit during operation may trigger a converter fault.
<5> Do not connect a power supply to the drive AC power supply terminals (R/L1, S/L2, and T/L3).
M
D1000
+
-
r1/ 11
1/ 21
t1/ 31
S1
S2
S3
S4
S5
S6
S7
S8
E(G)
RUN-SB
External fault
Fault reset
(Reserved)
(Reserved)
(Reserved)
External
Baseblock
Shield ground terminal
STOP
VI
MEMOBUS/
Modbus Communication
RS-422/RS-485
max. 115.2 kbps
+1
-
Converter
Drive
Motor
Multi-function
digital inputs
(default setting)
+V
A1
A2
A3
AC
(Reserved)
(Reserved)
(Reserved)
Control Circuit
-V
Analog Input 1
Analog Input 2
Analog Input 3
DIP Switch S1
Termination resistor
(120 Ω, 1/2 W)
DIP
Switch S2
R+
R-
S+
S-
IG
Three-
Phase
Power
Supply
Input AC <1><2>
reactor
Harmonic filter module <2>
U
V
W
X
Y
Z
R/L1
S/L2
T/L3
RCD
or
MCCB X
Y
Z
R/L1
S/L2
T/L3
rt
CN5-A
CN5-B
CN5-C
Option card
connectors
Ground
Sink
Power supply
+10.5 Vdc, max. 20 mA
Power supply, -10.5 Vdc,
max. 20 mA
<5><8>
<3>
<3>
MA
MB
MC
Fault relay output
250 Vac, max. 1 A
30 Vdc, max. 1 A
(min. 5 Vdc, 10 mA)
Multi-function relay output
(During MC on)
250 Vac, max. 1 A
30 Vdc, max. 1 A
(min. 5 Vdc, 10 mA)
Multi-function relay output
(Operation Ready)
250 Vac, max. 1 A
30 Vdc, max. 1 A
(min. 5 Vdc, 10 mA)
Multi-function relay
output (During Run)<4>
250 Vac, max. 1 A
30 Vdc, max. 1 A
(min. 5 Vdc, 10 mA)
M1
M2
M3
M4
M5
M6
0V
FM
AM
AC
E (G)
<7>
<7>
Multi-function analog
output 1
(Output frequency)
-10 to +10 Vdc (2 mA) or
4 to 20 mA
Multi-function analog
output 2
(Output current)
-10 to +10 Vdc (2 mA) or
4 to 20 mA
FM
AM
SC
+24 V
Sink / Source mode
selection wire link
(default: Sink) SP
SN
<6>
shielded line twisted-pair shielded line
main circuit terminal control circuit terminal
−+
−+
<8>
D1000
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4 Electrical Installation
YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide 19
Figure 11
Figure 12 Standard Connection Diagram (example: model 4A0270, 4A0370)
<6> This figure shows an example of a sequence input to S1 through S8 using a non-powered relay or an NPN transistor. Install the wire link
between terminals SC-SP for Sink mode and SC-SN for Source mode. Leave it out for external power supply. Never short terminals SP and SN
as doing so will damage the converter.
<7> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not
intended for use as a feedback-type signal.
<8> When wiring the GA700, refer to Technical Manual for details.
<1> Do not use a line longer than 10 m to connect the input AC reactor and the converter.
<2> Use the specified AC reactor and harmonic filter reactor. Non-specified devices may cause erroneous operation.
<3> Do not use a DC bus line that is longer than 5 m to connect the converter and drive.
<4> Sequence the operation so that the converter starts operation before the drive when power is applied. Sequence the stopping operation to turn
off the drive first, then the motor, and finally the converter. Operating the drive without operating the converter or turning off the power supply
unit during operation may trigger a converter fault.
<5> Do not connect a power supply to the drive AC power supply terminals (R/L1, S/L2, and T/L3).
<6> This figure shows an example of a sequence input to S1 through S8 using a non-powered relay or an NPN transistor. Install the wire link
between terminals SC-SP for Sink mode and SC-SN for Source mode. Leave it out for external power supply. Never short terminals SP and SN
as doing so will damage the converter.
<7> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not
intended for use as a feedback-type signal.
<8> When wiring the GA700, refer to Technical Manual for details.
M
D1000
+
-
r1/ 11
1/ 21
t1/ 31
S1
S2
S3
S4
S5
S6
S7
S8
E(G)
+1
-
Converter Motor
+V
A1
A2
A3
AC
Control Circuit
-V
R/L1
S/L2
T/L3
CN5-A
CN5-B
CN5-C
Option card
connectors
U
V
W
X
Y
Z
U
V
W
X
Y
Z
Harmonic filter
reactor
UVW
E
UVW
XYZ
Harmonic filter
condencer
Sink
Drive
RUN-SB
External fault
Fault reset
(Reserved)
(Reserved)
(Reserved)
External
Baseblock
STOP
MEMOBUS/
Modbus Communication
RS-422/RS-485
max. 115.2 kbps
(Reserved)
(Reserved)
(Reserved) VI
DIP Switch S1
Termination resistor
(120 Ω, 1/2 W)
DIP
Switch S2
R+
R-
S+
S-
IG
Three-
Phase
Power
Supply
Input AC
reactor 2 <2>
RCD
or
MCCB
Ground
Shield ground terminal
Analog Input 1
Analog Input 2
Analog Input 3
Power supply
+10.5 Vdc, max. 20 mA
Power supply, -10.5 Vdc,
max. 20 mA
<5><8>
<2>
<3>
<3>
Multi-function
digital inputs
(default setting)
Input AC <1><2>
reactor 1
shielded line twisted-pair shielded line
main circuit terminal control circuit terminal
MA
MB
MC
Fault relay output
250 Vac, max. 1 A
30 Vdc, max. 1 A
(min. 5 Vdc, 10 mA)
Multi-function relay output
(During MC on)
250 Vac, max. 1 A
30 Vdc, max. 1 A
(min. 5 Vdc, 10 mA)
Multi-function relay output
(Operation Ready)
250 Vac, max. 1 A
30 Vdc, max. 1 A
(min. 5 Vdc, 10 mA)
Multi-function relay
output (During Run)<4>
250 Vac, max. 1 A
30 Vdc, max. 1 A
(min. 5 Vdc, 10 mA)
M1
M2
M3
M4
M5
M6
0V
FM
AM
AC
E (G)
<7>
<7>
Multi-function analog
output 1
(Output frequency)
-10 to +10 Vdc (2 mA) or
4 to 20 mA
Multi-function analog
output 2
(Output current)
-10 to +10 Vdc (2 mA) or
4 to 20 mA
FM
AM
SC
+24 V
Sink / Source mode
selection wire link
(default: Sink) SP
SN
<6>
−
+
−
+
<8>
D1000
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4 Electrical Installation
20 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide
Figure 12
Figure 13 Standard Connection Diagram (example: model CIMR-D4A0630)
<1> Do not use a line longer than 10 m to connect the input AC reactor and the converter.
<2> Use the specified AC reactor and harmonic filter reactor. Non-specified devices may cause erroneous operation.
<3> Do not use a DC bus line that is longer than 5 m to connect the converter and drive.
<4> Sequence the operation so that the converter starts operation before the drive when power is applied. Sequence the stopping operation to turn
off the drive first, then the motor, and finally the converter. Operating the drive without operating the converter or turning off the power supply
unit during operation may trigger a converter fault.
<5> Do not connect a power supply to the drive AC power supply terminals (R/L1, S/L2, and T/L3).
<6> This figure shows an example of a sequence input to S1 through S8 using a non-powered relay or an NPN transistor. Install the wire link
between terminals SC-SP for Sink mode and SC-SN for Source mode. Leave it out for external power supply. Never short terminals SP and SN
as doing so will damage the converter.
<7> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not
intended for use as a feedback-type signal.
<8> When wiring the GA700, refer to Technical Manual for details.
IM
D1000
+
-
r1/ 11
1/ 21
t1/ 31
S1
S2
S3
S4
S5
S6
S7
S8
E(G)
+1
-
+V
A1
A2
A3
AC
(Reserved)
(Reserved)
(Reserved)
-V
Analog Input 1
Analog Input 2
Analog Input 3
R/L1
S/L2
T/L3
CN5-A
CN5-B
CN5-C
U
V
W
X
Y
Z
U
V
W
X
Y
Z
UV
W
XYZ
UV W
E
U
V
W
X
Y
Z
R1/L11
S1/L21
T1/L31
VI
R+
R-
S+
S-
IG
<5><8>
<1><2>
<2>
<3>
<3>
Three-
Phase
Power
Supply
RCD
or
MCCB
Input AC
reactor 1 <2>
Input AC
reactor 1
Input AC
reactor 2 <2>
Converter
Option card
connectors
Control Circuit
Shield ground terminal
Sink
Power supply
+10.5 Vdc, max. 20 mA
MEMOBUS/
Modbus Communication
RS-422/RS-485
max. 115.2 kbps
Termination resistor
(120 Ω, 1/2 W)
DIP
Switch S2
DIP Switch S1
Ground
Drive
Motor
Harmonic filter
reactor
Harmonic filter
condencer
Power supply, -10.5 Vdc,
max. 20 mA
RUN-SB
External fault
Fault reset
(Reserved)
(Reserved)
(Reserved)
External
Baseblock
STOP
Multi-function
digtial inputs
(default setting)
shielded line twisted-pair shielded line
main circuit terminal control circuit terminal
MA
MB
MC
Fault relay output
250 Vac, max. 1 A
30 Vdc, max. 1 A
(min. 5 Vdc, 10 mA)
Multi-function relay output
(During MC on)
250 Vac, max. 1 A
30 Vdc, max. 1 A
(min. 5 Vdc, 10 mA)
Multi-function relay output
(Operation Ready)
250 Vac, max. 1 A
30 Vdc, max. 1 A
(min. 5 Vdc, 10 mA)
Multi-function relay
output (During Run)<4>
250 Vac, max. 1 A
30 Vdc, max. 1 A
(min. 5 Vdc, 10 mA)
M1
M2
M3
M4
M5
M6
0V
FM
AM
AC
E (G)
<7>
<7>
Multi-function analog
output 1
(Output frequency)
-10 to +10 Vdc (2 mA) or
4 to 20 mA
Multi-function analog
output 2
(Output current)
-10 to +10 Vdc (2 mA) or
4 to 2 mA
FM
AM
SC
+24 V
Sink / Source mode
selection wire link
(default: Sink) SP
SN
<6>
−+
−+
<8>
D1000
D1000R1000_QSG_E_conditional.book 20 ページ ２０１８年２月２６日 月曜日 午後２時２１分