YASKAWA CIMR-DC4A0040AAA User manual

YASKAWA D1000 Series
Power Regenerative Converter
Technical Manual
MANUAL NO. SIEP C710656 06F
Models: 200 V Class, Three-Phase Input: 5 to 130 kW
400 V Class, Three-Phase Input: 5 to 630 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Type: CIMR-DC
Standards Compliance E
A
B
C
D
A
B
C
D
1
2
3
4
5
6
7
1
2
3
4
5
6
7
Receiving
Mechanical Installation
Electrical Installation
Start-Up Programming &
Operation
Troubleshooting
Periodic Inspection &
Maintenance
Standard Configuration Devices,
Peripheral Devices, and Options
Specifications
Parameter List
MEMOBUS/Modbus
Communications

2YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual
Copyright © 2013 YASKAWA ELECTRIC CORPORATION. All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by
any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission
of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein.
Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information
contained in this manual is subject to change without notice. Every precaution has been taken in the
preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability
assumed for damages resulting from the use of the information contained in this publication.
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YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual 3
Table of Contents
i. PREFACE & GENERAL SAFETY.............................................................................. 9
i.1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Terms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
i.2 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Supplemental Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Precautions on Using Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Warning Label Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1. RECEIVING .............................................................................................................. 21
1.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.2 Model Numbers and Nameplates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.3 Converter Models and Enclosure Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2. MECHANICAL INSTALLATION............................................................................... 27
2.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Installation Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Installation Orientation and Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Precautions and Instructions for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Digital Operator Remote Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.3 Harmonic Filter Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Installation Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Installation Orientation and Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Harmonic Filter Module Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3. ELECTRICAL INSTALLATION ................................................................................ 43
3.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.2 Standard Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.3 Main Circuit Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.4 Terminal Block Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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4YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual
3.5 Terminal Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Models 2A0005 to 2A0020, 4A0005 to 4A0020 (IP20/Open Type Enclosure) . . . . . . . 54
Models 2A0030 to 2A0130, 4A0030 to 4A0370 (IP00/Open Type enclosure) . . . . . . . 55
3.6 Digital Operator and Front Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Removing/Reattaching the Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Removing/Reattaching the Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
3.7 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Protecting Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Ground Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.8 Harmonic Filter Module Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Terminal Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Protecting Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3.9 Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Control Circuit Terminal Block Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Terminal Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Wiring the Control Circuit Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.10 Control I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Terminal A2 Input Signal Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Using the Contact Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Connect to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.11 Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
4. START-UP PROGRAMMING & OPERATION ......................................................... 77
4.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
4.2 Using the Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
ALARM (ALM) LED Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
LO/RE LED and RUN LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Menu Structure for Digital Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
4.3 The Drive and Programming Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Navigating the Drive and Programming Modes (Default Setting) . . . . . . . . . . . . . . . . .82
Changing Parameter Settings or Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Verifying Parameter Changes: Verify Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Switching Between LOCAL and REMOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
4.4 Powering Up the Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Powering Up the Converter and Operation Status Display . . . . . . . . . . . . . . . . . . . . . . 86
4.5 Operation with the Drive Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
A1000 Connection Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
GA700 Connection Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Timing Chart for Turning the Power Supply On and Off . . . . . . . . . . . . . . . . . . . . . . . . 89
Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
4.6 Verifying Parameter Settings and Backing Up Changes . . . . . . . . . . . . . . . . . . . . .91
Backing Up Parameter Values: o2-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Parameter Access Level: A1-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Password Settings: A1-04, A1-05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Copy Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
4.7 Test Run Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
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YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual 5
5. TROUBLESHOOTING ............................................................................................. 95
5.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
5.2 Alarms, Faults, and Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Types of Alarms, Faults, and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Alarm and Error Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
5.3 Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Fault Displays, Causes, and Possible Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
5.4 Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Alarm Codes, Causes, and Possible Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5.5 Operator Programming Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Operator Programming Error Codes, Causes, and Possible Solutions . . . . . . . . . . . 118
5.6 Copy Function Related Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Tasks, Errors, and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
5.7 Diagnosing and Resetting Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Fault Reset Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
6. PERIODIC INSPECTION & MAINTENANCE ........................................................ 123
6.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
6.2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Recommended Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Recommended Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
6.3 Periodic Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
6.4 Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Number of Cooling Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Cooling Fan Component Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Cooling Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
6.5 Converter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Serviceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Terminal Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Replacing the Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
7. STANDARD CONFIGURATION DEVICES, PERIPHERAL DEVICES,
AND OPTIONS ....................................................................................................... 151
7.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
7.2 Converter Options and Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
7.3 Connecting Standard Configuration Devices and Peripheral Devices . . . . . . . . 155
7.4 Standard Configuration Devices Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
7.5 Installing Peripheral Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Installing a Molded Case Circuit Breaker (MCCB) or Residual Current Device
(RCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Installing a Magnetic Contactor at the Power Supply Side . . . . . . . . . . . . . . . . . . . . . 160
Connecting a Surge Absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Attachment for External Heatsink Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
A. SPECIFICATIONS.................................................................................................. 161
A.1 Power Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
A.2 Converter Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
A.3 Heat Loss Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Heat Loss for Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Heat Loss for Standard Configuration Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
A.4 Derating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Temperature Derating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
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6YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual
B. PARAMETER LIST ................................................................................................. 167
B.1 Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
B.2 Parameter Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
A: Initialization Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
b: Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
C: Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
d: References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
F: Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
H: Multi-Function Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
L: Protection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
o: Operator-Related Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
U: Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
B.3 Defaults by Converter Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
C. MEMOBUS/MODBUS COMMUNICATIONS .......................................................... 191
C.1 MEMOBUS/Modbus Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
C.2 Communication Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
C.3 Connecting to a Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Network Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Wiring Diagram for Multiple Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195
Network Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196
C.4 MEMOBUS/Modbus Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
MEMOBUS/Modbus Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
C.5 Converter Operations by MEMOBUS/Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Observing the Converter Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Controlling the Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199
C.6 Communications Timing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Command Messages from Master to Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Response Messages from Converter to Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
C.7 Message Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Message Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Slave Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
Function Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Error Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
C.8 Message Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Reading Converter MEMOBUS/Modbus Register Contents . . . . . . . . . . . . . . . . . . . .203
Loopback Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203
Writing to Multiple Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204
C.9 MEMOBUS/Modbus Data Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205
Command Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Monitor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
Fault Trace Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213
Alarm Register Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214
C.10 Enter Command. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215
Enter Command Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215
C.11 Communication Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
MEMOBUS/Modbus Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
Slave Not Responding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
C.12 Self-Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
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YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual 7
D. STANDARDS COMPLIANCE ................................................................................ 219
D.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
D.2 European Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
European Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
CE Low Voltage Directive Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
EMC Guidelines Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
D.3 UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
UL Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
Installing Standard Configuration Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Precautionary Notes on External Heatsink (IP00/Open Type enclosure). . . . . . . . . . 247
Revision History ............................................................................................................ 249
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8YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual
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i
YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual 9
Preface & General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result
in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the
consequences of ignoring these instructions.
i.1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
i.2 GENERAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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10 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual
i.1 Preface
i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection
and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa
accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances
should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without
exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All
systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with
appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in
conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR
IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims
arising from misapplication of its products.
This manual is designed to ensure correct and suitable application of D1000-Series power regenerative converters. Read
this manual before attempting to install, operate, maintain, or inspect a converter and keep it in a safe, convenient
location for future reference. Be sure you understand all precautions and safety information before attempting
application.
◆Applicable Documentation
The following manuals are available for D1000 series:
◆Symbols
Note: Indicates a supplement or precaution that does not cause converter damage.
◆Terms and Abbreviations
•Conveter: YASKAWA D1000 Series Power Regenerative Converter
•Drive: YASKAWA 1000-Series Drive
YASKAWA AC Drive GA700
•BCD: Binary Coded Decimal
•H: Hexadecimal Number Format
•IGBT: Insulated Gate Bipolar Transistor
◆Trademarks
• MECHATROLINK-I/MECHATROLINK-II are trademarks of MECHATROLINK Members Association (MMA).
• Other companies and product names mentioned in this manual are trademarks of those companies.
Power Regenerative Converter
YASKAWA D1000 Series
Quick Start Guide (TOEP C710656 06)
This guide is packaged together with the product and contains basic information required to install and wire the converter,
in addition to an overview of fault diagnostics, maintenance, and parameter settings. It is meant to get the converter ready
for a trial run with the application and for basic operation.
Power Regenerative Converter
YASKAWA D1000 Series
Technical Manual (SIEP C710656 06) (This document)
This manual is available for download on our documentation website, www.yaskawa.eu.com. It provides detailed
information on parameter settings, functions, and MEMOBUS/Modbus specifications. Use this manual to expand the
functionality of the converter and to take advantage of higher performance features.
CIMR-AA2A0021FAA
200V3Phase 5.5kW/3.7kW
S/N:
危 険
据え付け、運転の前には必ず取扱説明 書を読むこと。
通電中および電源遮断後5分以内はフロントカバー
を外さない事。
400V級インバータの場合は、電源の中性点が接地
されていることを確認すること。(対応）
保守・点検、配線を行う場合は、出力側開閉器を
遮断後5分待って実施してください。
けが．感電のおそれがあります。
高温注意
インバータ上部、両側面は高温になります。
触らないでください。
●
●
●
●
AVERTISSMENT
NPJT31470-1
Lirele manuel avant l'installation.
Attendre5 minutes après la coupure
del'alimentation, pour permettre
ladécharge des condensateurs.
Pourrépondre aux exigences , s
assurerque le neutre soit relié
àla terre, pour la série 400V.
Aprèsavoir déconnécte la protection
entrele driver et le moteur, veuillez
patienter5 minutes avain d’effectuer
uneopération de montage ou de
câblagedu variateur.
Risque de décharge électrique.
Surfaces Chaudes
Dessuset cotés du boitier Peuvent
devenirchaud. Ne Pas toucher.
WARNIN G
Readmanual before installing.
Wait5 minutes for capacitor
dischargeafter disconnecting
powersupply.
Toconform to requirements,
makesure to ground the supply
neutralfor 400V class.
Afteropening the manual switch
betweenthe drive and motor,
pleasewait 5 minutes before
inspecting,performing
maintenanceor wiring the drive.
Risk of electric shock.
Hot surfaces
Topand Side surfaces may
becomehot. Do not touch.
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
LO
RE
F2F1
ESC
RUN STOP
ENTERRESET
ALM
DIGITALOPERATORJVOP-180
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i.2 General Safety
YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual 11
i.2 General Safety
◆Supplemental Safety Information
WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or
shields before operating the converter and run the converter according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to
all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be
changed without notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest
Yaskawa sales office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest
Yaskawa sales office.
WARNING
Read and understand this manual before installing, operating or servicing the converter. The converter must be
installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could
result in serious or fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a property damage message.
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i.2 General Safety
12 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual
◆Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings
in this manual.
Electrical Shock Hazard
Do not install, wire, maintain, or inspect the product or replace parts while the power supply is turned on.
Failure to comply will result in death or serious injury.
Disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned
off. After shutting off the power, wait for at least the amount of time specified on the converter before touching any
components.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the converter, drive, motor and machine area before applying power to the converter. Secure
covers, couplings, shaft keys and machine loads.
Electrical Shock Hazard
Do not attempt to modify or alter the converter in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to perform work on the converter.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with
installation, adjustment, and maintenance of converters.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Always use a ground wire that complies with technical standards on electrical equipment and minimize the
length of the ground wire.
Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in
death or serious injury.
Make sure the protective earthing conductor complies with technical standards and local safety regulations.
Because the leakage current exceeds 3.5 mA in model 4A0630, IEC/EN 61800-5-1:2007 states that either the power
supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective
earthing conductor with a cross-section of at least 10 mm2(Cu) or 16 mm2(Al) must be used. Failure to comply may
result in death or serious injury.
Always use a type B residual current monitoring/detection (RCM or RCD) according to IEC/EN 60755 when a
protective residual current monitor/detection device is installed for indirect or direct shock hazard protection.
The converter can cause a residual current with a DC component in the protective earthing conductor.
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
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i.2 General Safety
YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual 13
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the converter matches the voltage of the incoming power supply before applying power.
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Do not install the converter to a combustible surface. Never place combustible materials on the converter.
Crush Hazard
Only allow qualified personnel to operate a crane or hoist to transport the converter.
Failure to comply may result in serious injury or death from falling equipment.
CAUTION
Do not carry the converter by the front cover or the terminal cover.
Failure to comply may result in minor or moderate injury from the main body of the converter falling.
NOTICE
Do not disconnect the wiring to the converter and harmonic filter module while the converter is outputting a
voltage.
Improper equipment sequencing could result in damage to the converter.
When connecting a converter, use a power supply with a capacity that is the same or higher than the capacity
calculated by the power supply capacity selection formula in Selecting the Power Supply Capacity on page 16.
Failure to comply could result in damage to the converter.
Observe proper electrostatic discharge procedures (ESD) when handling the converter, circuit boards, and
CMOSIC.
Failure to comply may result in ESD damage to the converter circuitry.
Do not perform a withstand voltage test on any part of the converter.
Failure to comply could result in damage to the sensitive devices within the converter.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the converter.
The converter is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac
maximum (200 V Class) and 480 Vac maximum (400 V Class).
Prevent foreign matter such as metal shavings or wire clippings from falling into the converter during converter
installation and project construction.
Failure to comply could result in damage to the converter. Place a temporary cover over the top during installation. Be
sure to remove the temporary cover before start-up, as the cover will reduce ventilation and cause the converter to
overheat.
WARNING
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i.2 General Safety
14 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual
Never lift the converter up while the cover is removed.
This can damage the terminal board and other components.
Do not perform signal checks during operation.
Failure to comply could result in damage to the converter.
Do not modify the circuitry of the converter and the harmonic filter module.
Failure to comply could result in damage to the converter and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Connect the converters to power supply transformers on a 1:1 basis and use independent grounds.
If devices, such as office equipment, that are sensitive to noise are installed in the same location, connect them while
observing the grounding standards for each device, separate the ground wires, and use independent grounds or noise
filters to prevent noise from entering the devices though the ground wires.
Do not expose the converter to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the converter.
Do not pack the converter in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
NOTICE
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i.2 General Safety
YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual 15
◆General Application Precautions
■Total Load Capacity
Select a converter with a capacity (Pout) greater than the value of P1, P2, or P3shown in Figure i.1.
Selecting the Capacity
Use the following flowchart to select the converter capacity.
Figure i.1
Figure i.1 Selecting the Converter Capacity
Only one drive connected?
START
Select a capacity of P4or higher.
Are all of the motors in the
operating cycle ever in a driven or
regenerative state <1>
simultaneously?
Is P3the larger of P3and P4?
Select a capacity of P1or higher.
END
Yes (only one)
Yes (All of the motors are in either a driven or
in a regenerative state <1> at any one time.)
Yes (P3is larger.)
No (more than one, “N” )
No (The driven and
regenerative states <1>
can occur simultaneously.)
No (P4is larger.)
END
Select a capacity of P2or higher.
END
Select a capacity of P3or higher.
END
P1=
Motor 1 output (kW)
Motor 1 efficiency<2> ×Drive 1 efficiency<2>
P2= ++･･･+
Motor 1 output (kW)
Motor 1 efficiency<2> ×Drive 1 efficiency<2>
Motor 2 output (kW)
Motor 2 efficiency<2> ×Drive 2 efficiency<2>
Motor N output (kW)
Motor N efficiency<2> ×Drive N efficiency<2>
P3=
P
2
– (Motor 1 efficiency <2>
×
Drive 1 efficiency <2>
×
Motor 1 output (kW) + ... + Motor N efficiency <2> ×Drive N efficiency <2> ×Motor N output (kW))
P4= 1/3 of total drive capacity (kW)
Total drive capacity<1>(or regenerative capacity <1>) (kW)
Total regenerative capacity <1> (kW)
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i.2 General Safety
16 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual
Note: When the interphase voltage imbalance ratio of the power source exceeds 2%, use a converter with a frame one size larger than is
otherwise necessary.
Calculate the interphase voltage imbalance ratio of the power source using the following formula: (Conforms to
EN 61800-3:2004/A1:2012 (5.2.3).)
Selecting the Power Supply Capacity
Connect a power supply with a capacity (kVA) that is larger than the rated input capacity (kW) of the converter.
Connecting a power supply with a capacity smaller than the rated input capacity may trigger an operating fault. If it is
necessary to connect a power supply with a capacity smaller than the rated input capacity, consult your Yaskawa
representative or the nearest Yaskawa sales office.
Installing an Input-side AC Reactor and Harmonic Filter Module
Each converter requires a corresponding input-side AC reactor and harmonic filter module that consider the saturation
current and thermal factors. Always install the specified devices.
Regenerative Converter Power Losses and Harmonic Filter Installation
Sequence the power supply for the converter so the circuit opens after the operation is stopped.
Install the specified harmonic filter (harmonic filter module) to reduce the impact of voltage surges on other devices
when the circuit opens for any unexpected reason during operation. Refer to Harmonic Filter Module Wiring on
page 62 for detailed information on the harmonic filter (harmonic filter module).
Installing a Breaker or Contactor on the Converter Output (DC) Side
Take the following precautions when installing a breaker or contactor on the converter side for an emergency shutoff.
NOTICE: Damage to Equipment. Confirm that the breaker or contactor on the converter output (DC) side is closed and the CHARGE
indicators on the drive and converter are OFF before applying power to the converter. An overcurrent condition will occur and the
device may be damaged if the power supply is turned on while there is voltage present in the drive or converter.
■Installation
Enclosure Panels
Keep the converter in a clean environment by installing the converter in an enclosure panel or selecting an installation
area free of airborne dust, lint, and oil mist. Be sure to leave the required space between converters to provide for
cooling, and take proper measures so the ambient temperature remains within allowable limits and keep flammable
materials away from the converter. Yaskawa offers protective designs for converters that must be used in areas subjected
to oil mist and excessive vibration. Contact Yaskawa or your Yaskawa agent for details.
Installation Direction
NOTICE: Install the converter upright as specified in the manual. Refer to Mechanical Installation on page 27 for more information
on installation. Failure to comply may damage the converter due to improper cooling
Interlock
An interlock is required between the converter and drive to stop the drive if the converter fails or if a fault occurs in the
converter. It is also necessary to provide a suitable time to restart the drive if it will be restarted for momentary power
losses.
<1> Motoring capacity is the electrical power capacity needed to support the ordinary operational status when supplying power to the motor.
The regenerative capacity is the capacity that is generated when the flow of power is reversed, such as when the drive is decelerated.
<2> Use the efficiencies of the motors and drives when known. When they are not known, use a motor efficiency of 0.9 (0.85 for 7.5 kW or
less) and a drive efficiency of 0.95 (0.9 for 7.5 kW or less).
Example:
Draw-out direction: Regeneration Winding direction: Drive
Interphase imbalance ratio (%) = ×67
Maximum voltage − Minimum voltage
Three-phase average voltage
Power supply capacity ≥ 3 ×Input power supply rated voltage ×Rated AC input current ÷ 1000
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i.2 General Safety
YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual 17
Restarting can be timed with the “During MC ON” signal output from the converter control circuit terminals. Create a
sequence to turn off the output from the drive with an external baseblock input to the drive or by a similar means when
the “During MC ON” signal opens. For details, refer to the Standard Connection Diagram on page 46.
Example 1: Not Restarting for Momentary Power Losses (Coasting to a Stop for Momentary Power Losses)
Connect the “During MC ON” output from the converter to the external fault input on the drive.
Use an N.C. input for the external fault input on the drive and set the drive to detect external faults only during
operation to prevent an external fault from being detected when the power supply is turned on.
Example 2: Restarting the System for Momentary Power Losses
Change the setting for the external baseblock input terminal S8 on the drive from the default setting of an N.O.
contact to an N.C. contact.
Connect the “During MC ON” output from the converter to the external baseblock input on the drive and set
restarting for momentary power losses in the drive.
Note: An external baseblock is not set by default in V1000 or J1000. Set an external baseblock (N.C.) for one of the multi-function
input terminals.
Example 3: Inputting a Run Command to the drive
Always input Run commands to the drive while the converter is operating. Check converter operating status with a
During Run 1 signal on a multi-function output. Refer to Figure 3.1 Standard Connection Diagram for an example of
a drive sequence.
■General Handling
Wiring Check
Note: When using a GA700, make sure to thoroughly read the instruction manual for the GA700 before connecting a converter.
NOTICE: Do not connect power supply lines to output terminals. Failure to comply will destroy the converter or the harmonic filter
module. Be sure to perform a final check of all sequence wiring and other connections before turning on the power and also check for
short circuits on the control terminals, which may damage the converter.
Take the following precautions when using a GA700:
• Do not excessively move or pull on wires being connected to European terminals.
• When connecting bare wires or when crimping the crimp terminal with the wire inserted, prevent any part of the
conductor from protruding outside.
• Do not connect wires of a size that falls outside the approved range.
• Use the specified tightening torque when fastening the terminal screw.
• Fasten the wires somewhere near the wiring section so as to prevent force from being applied to the wiring connection
part (use strain relief).
Inspection and Maintenance
WARNING! Electrical Shock Hazard. Capacitors in the converter do not immediately discharge after shutting off the power. Wait for at
least the amount of time specified on the converter before touching any components after shutting off the power. Failure to comply
may cause injury to personnel from electrical shock.
WARNING! Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When
replacing the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to
comply may cause burn injury to personnel.
To connect or perform maintenance for the harmonic filter module, turn off the power supply to the converter, wait for
the time that is given on the converter, and then confirm that the temperature of the reactor has sufficiently decreased
before you proceed.
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i.2 General Safety
18 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual
Wiring
• To qualify for UL or cUL certification, use closed-loop crimp terminals when wiring the converter. Use only the tools
recommended by the terminal manufacturer for crimping.
• To wire the GA700, the following tools are required: For further information, refer to the procedures in the GA700
instruction manual.
• Torque screwdriver
• Ratchet/torque wrench
<1>
Note: Yaskawa recommends the use of the following tools:
Minus screw bit or hexagonal screw bit
Bit holder socket
• Remove the insulation from the wire to be connected so that the specified length of bare wire is exposed.
• Do not use wires that have bent or crushed conductors.
• To tighten slotted head screws, use a screwdriver with a blade having a width and thickness that matches the slot on the
screw being tightened. Make sure the edge of the screwdriver’s blade is set horizontally with the slot before turning it.
• Although the screws are the same for GA700 models 2110, 2138, 4089, and 4103, the tightening torque of terminals
R/L1, S/L2, T/L3, U/T1, V/T2, and W/T3 is different from that of terminals B1 and B2. Tighten all terminal screws to
the specified tightening torque.
Precautions when Updating the Drive to GA700
• Be aware that the wiring that was used with previous drive models may no longer meet the size for connections. If the
wire gauge is incompatible, a terminal block will need to be prepared and installed.
• When replacing previous drive models with models 2004 to 2211 or 4002 to 4168, the connections need to be changed
to bare-wire connections. Cut off the crimped terminal portions and strip the insulations from the wires. If the existing
wiring has already been done using bare wires, check that they are in satisfactory condition. If necessary, re-strip them
before performing the wiring.
Transporting the Converter
NOTICE: Never steam clean the converter. During transport, keep the converter from coming into contact with salts, fluorine, bromine,
phthalate ester, and other such harmful chemicals.
CAUTION! Crush Hazard. Carry all standard configuration and peripheral devices in a method suitable for the weight of the device.
Incorrectly handling devices could cause them to fall and result in injury or damage to the device.
CAUTION! Crush Hazard. When standing up and lifting model 4A0630, move the eye bolts to the top panel and lift the converter from
the four eye bolts on the top panel. Failure to comply may cause the converter to fall and cause injury. Refer to Precautions and
Instructions for Installation on page 31 for details.
◆Precautions on Using Peripheral Devices
Install a reactor-type noise filter without a capacitor such as a zero phase reactor after the MCCB on the power supply
side when installing a noise filter on the power supply.
NOTICE: Do not install a filter with a built-in capacitor. The harmonic components may cause the capacitor to overheat or may
damage the capacitor. Always install the specified harmonic noise filter.
Selecting a Circuit Breaker or Circuit Interrupter
• Yaskawa recommends installing a Residual Current Device (RCD) to the power supply side. The RCD should be
designed for use with AC drives (e.g., Type B according to IEC/EN 60755).
• Select a Molded Case Circuit Breaker (MCCB) according to the power factor of the converter power supply. The
power factor changes with the power supply voltage, output frequency, and load.
When using an RCD that is not recommended, be sure to choose an RCD with harmonic countermeasures and one with
a rated operating current of 30 mA minimum for each connected converter. High-frequency leakage current can cause
malfunctions. When an RCD without countermeasures malfunctions, replace the RCD with a rated operating current of
200 mA minimum for each connected converter.
Select an RCD or MCCB with a rated trip capacity equal to or higher than the power supply short circuit current.
Magnetic Contactor Installation
Yaskawa recommends installing a magnetic contactor (MC) between the power supply and the converter to ensure that
the power to the converter can be shut off. Create a sequence in which the MC is turned off by the fault output from the
converter.
<1> Supplied by the customer
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i.2 General Safety
YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual 19
Wire Gauges and Wiring Distances
Use a motor cable gauge large enough to avoid unstable converter phase control from voltage drop caused by a long
motor cable.
When using the digital operator remotely, always use the remote control extension cable (option). When controlling the
converter remotely using analog signals, limit the length of the control lines between the control signals and converter to
50 m or shorter and separate the control lines from power lines (main circuit and sequence circuits) to prevent induction
from peripheral devices.
When using a multi-function analog input, connect the shield wire to the sheath ground terminal E (G) with shielded
twisted-pair wires. Refer to Standard Connection Diagram on page 46 for details.
Generator Power Supplies
Select a generator with two times the capacity of the converter input power supply. Select the deceleration time, load, and
other factors so that the regenerative power from the motor is 10% or less of the capacity of the generator. For details,
consult with your Yaskawa representative or the nearest Yaskawa sales office.
Connecting an Advanced-phase Capacitor or Thyristor-controlled Device to the Power Supply
An advanced-phase capacitor is not required for the converter. Installing an advanced-phase capacitor will reduce the
power factor.
If an advanced-phase capacitor currently exists is in the same power supply system as the converter, install a series
reactor on the advanced-phase capacitor to prevent resonance with the converter.
If a device that generates voltage surge or voltage distortion, such as a thyristor-controlled DC drive or electromagnetic
mixer is installed in the same power supply system as the converter, consult with your Yaskawa representative or the
nearest Yaskawa sales office.
Countermeasures for EMC and High-frequency (Harmonic) Leakage Current
Although countermeasures are not required for harmonic currents, the same countermeasures for electrical interference
(EMC) and high-frequency (harmonic) leakage current are required as for a normal drive. If there are nearby devices that
are easily affected by electrical interference, use a reactor-type noise filter (e.g., zero phase reactor).
When installing an MCCB or RCD at the power supply, use an MCCB or RCD that is designed for a drive (i.e., one that
has countermeasures for high-frequency leakage current).
Compliance with Harmonic Suppression Guidelines
With respect to the harmonic suppression guidelines, the converter is equivalent to a three-phase bridge that does not
generate harmonics (K5= 0), but the harmonic component is not completely zero.
Impact of Power Supply Distortion
Distorting the power supply voltage and connecting several devices in parallel to the same power supply will cause
power supply system harmonics to flow into the converter and increase the harmonic content.
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i.2 General Safety
20 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual
◆Warning Label Example
Always heed the warning information in the position shown in Figure i.2.
Figure i.2
Figure i.2 Warning Information Position
◆Warranty Information
■Restrictions
The converter is not designed or manufactured for use in devices or systems that may directly affect or threaten human
lives or health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa
representatives or the nearest Yaskawa sales office.
WARNING! Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is
to be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in
a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of
any accident.
CIMR-AA2A0021FAA
200V 3Phase 5.5kW/3.7kW
S/N:
危 険
据え付け、運転の前には必ず取扱説明書を読むこと。
通電中および電源遮断後5分以内はフロントカバー
を外さない事。
400V級インバータの場合は、電源の中性点が接地
されていることを確認すること。(対応）
保守・点検、配線を行う場合は、出力側開閉器を
遮断後5分待って実施してください。
けが．感電のおそれがあります。
高温注意
インバータ上部、両側面は高温になります。
触らないでください。
●
●
●
●
AVERTISSMENT
NPJT31470-1
Lire le manuel avant l'installation.
Attendre 5 minutes après la coupure
de l'alimentation, pour permettre
la décharge des condensateurs.
Pour répondre aux exigences , s
assurer que le neutre soit relié
à la terre, pour la série 400V.
Après avoir déconnécte la protection
entre le driver et le moteur, veuillez
patienter 5 minutes avain d’effectuer
une opération de montage ou de
câblage du variateur.
Risque de décharge électrique.
Surfaces Chaudes
Dessus et cotés du boitier Peuvent
devenir chaud. Ne Pas toucher.
WARNING
Read manual before installing.
Wait 5 minutes for capacitor
discharge after disconnecting
power supply.
To conform to requirements,
make sure to ground the supply
neutral for 400V class.
After opening the manual switch
between the drive and motor,
please wait 5 minutes before
inspecting, performing
maintenance or wiring the drive.
Risk of electric shock.
Hot surfaces
Top and Side surfaces may
become hot. Do not touch.
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
LO
RE
F2F1
ESC
RUN STOP
ENTERRESET
ALM
DIGITALOPERATOR JVOP-180
Warning Label
WARNING
Read manual before installing.
Wait 5 minutes for capacitor
discharge after disconnecting
power supply.
To conform to CE requirements,
make sure to ground the supply
neutral for 400V class.
After disconnecting from power
supply, please wait 5 minutes
before inspecting, performing
maintenance or wiring the
converter.
Risk of electric shock.
Hot Surfaces
Top and side surfaces may
become hot. Do not touch.
●
●
●
●
●
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