YASKAWA PROFINET V1000 User manual

This Page Intentionally Blank
2YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide
Copyright © 2012 YASKAWA ELECTRIC CORPORATION. All rights reserved.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is
constantly striving to improve its high-quality products, the information contained in this
manual is subject to change without notice. Every precaution has been taken in the preparation
of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any
liability assumed for damages resulting from the use of the information contained in this
publication.

Table of Contents
i. PREFACE & GENERAL SAFETY ........................9
i.1 Preface .................................................................. 10
Applicable Documentation ..........................................10
Symbols..................................................................10
Terms and Abbreviations............................................11
i.2 General Safety ....................................................... 12
Supplemental Safety Information..................................12
Safety Messages ......................................................13
Drive Label Warnings ................................................17
i.3 Application Precautions ........................................ 18
General Application Precautions ..................................18
Installation Environment .............................................19
Settings ..................................................................20
General Handling......................................................20
Notes on Motor Operation...........................................22
1. RECEIVING .........................................................27
1.1 Model Number and Nameplate Check.................... 28
Nameplate...............................................................28
1.2 Component Names ................................................ 31
IP20/Open-Chassis ...................................................31
IP00/Open-Chassis ...................................................33
YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide 3

IP20/NEMA Type 1 Enclosure ...............................................34
Front Views .......................................................................37
2. MECHANICAL INSTALLATION ..................................39
2.1 Mechanical Installation .................................................... 40
Installation Environment .......................................................40
Installation Orientation and Spacing........................................41
Exterior and Mounting Dimensions .........................................43
3. ELECTRICAL INSTALLATION.................................... 49
3.1 Standard Connection Diagram......................................... 50
3.2 Terminal Block Configuration.......................................... 53
3.3 Protective Covers ............................................................ 54
IP20/Open-Chassis Front and Bottom Cover Removal and
Installation .......................................................................54
IP20/NEMA Type 1 Front and Bottom Cover Removal and
Installation .......................................................................55
IP20/NEMA Type 1 Top Cover Removal and Installation.............57
3.4 Main Circuit Wiring .......................................................... 59
Main Circuit Terminal Functions.............................................59
Wire Gauges and Tightening Torque.......................................59
Main Circuit Terminal Power Supply and Motor Wiring................64
3.5 Control Circuit Wiring...................................................... 66
Control Circuit Terminal Block Functions..................................66
Terminal Configuration.........................................................69
Wiring Procedure................................................................71
3.6 I/O Connections............................................................... 73
Sinking/Sourcing Mode Switch...............................................73
3.7 Main Frequency Reference .............................................. 76
DIP Switch S1 Analog Input Signal Selection............................76
3.8 Wiring Checklist .............................................................. 78
4. START-UP PROGRAMMING & OPERATION ............81
4.1 Using the Digital LED Operator........................................ 82
Table of Contents
4YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide

Keys, Displays, and LEDs.....................................................82
LED Screen Displays...........................................................84
LO/RE LED and RUN LED Indications ....................................85
Menu Structure for Digital LED Operator..................................86
4.2 The Drive and Programming Modes ................................ 87
Changing Parameter Settings or Values ..................................87
Switching Between LOCAL and REMOTE................................88
Parameters Available in the Setup Group.................................89
4.3 Start-up Flowcharts ......................................................... 90
Flowchart A: Basic Start-up and Motor Tuning ..........................91
Subchart A1: Simple Motor Setup with Energy Savings or Speed
Search Using V/f Mode.......................................................92
Subchart A2: High Performance Operation Using Open Loop
Vector Motor Control ..........................................................93
Subchart A3: Operation with Permanent Magnet Motors .............94
4.4 Powering Up the Drive..................................................... 95
Powering Up the Drive and Operation Status Display .................95
4.5 Application Selection....................................................... 96
Setting 1: Water Supply Pump Application ...............................96
Setting 2: Conveyor Application .............................................97
Setting 3: Exhaust Fan Application .........................................98
Setting 4: HVAC Fan Application............................................99
Setting 5: Compressor Application..........................................99
Setting 6: Preset 6 ............................................................ 100
Notes on Controlling the Brake when Using Application Preset
6.................................................................................. 101
Setting 7: Preset 7 ............................................................ 103
Setting 8: Conveyor Application 2......................................... 104
4.6 Basic Drive Setup Adjustments ......................................106
Control Mode Selection: A1-02 ............................................ 106
Initialize Parameter Values: A1-03........................................ 106
Frequency Reference Source: b1-01..................................... 107
Run Command Input Selection: b1-02................................... 109
Drive Duty Selection and Carrier Frequency Selection: C6-01
and C6-02...................................................................... 111
Drive Input Voltage Setting: E1-01........................................ 112
4.7 Auto-Tuning....................................................................113
Table of Contents
YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide 5

Types of Auto-Tuning ........................................................ 113
Before Auto-Tuning the Drive .............................................. 113
Auto-Tuning Interruption and Fault Codes.............................. 115
Performing Auto-Tuning ..................................................... 115
Auto-Tuning Example ........................................................ 117
Input Data for Auto-Tuning.................................................. 119
4.8 No-Load Operation Test Run ..........................................123
No-Load Operation Test Run............................................... 123
4.9 Test Run with Load Connected.......................................125
Test Run with the Load Connected....................................... 125
4.10 Test Run Checklist .........................................................126
5. TROUBLESHOOTING ...............................................129
5.1 Drive Alarms, Faults, and Errors.....................................130
Types of Alarms, Faults, and Errors...................................... 130
5.2 Fault Detection ...............................................................131
Fault Displays, Causes, and Possible Solutions ...................... 131
5.3 Alarm Detection..............................................................146
Alarm Codes, Causes, and Possible Solutions........................ 146
5.4 Operator Programming Errors........................................149
oPE Codes, Causes, and Possible Solutions .......................... 149
5.5 Auto-Tuning Fault Detection...........................................150
Auto-Tuning Codes, Causes, and Possible Solutions ............... 150
5.6 Diagnosing and Resetting Faults....................................153
Fault Reset Methods ......................................................... 153
A. SPECIFICATIONS......................................................155
A.1 Heavy Duty and Normal Duty Ratings.............................156
A.2 Single/Three-Phase 200 V Class Drives ..........................157
A.3 Three-Phase 400 V Class Drives.....................................160
A.4 Drive Specifications........................................................162
B. PARAMETER LIST ....................................................167
Table of Contents
6YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide

B.1 Parameter Table..............................................................168
C. STANDARDS COMPLIANCE ....................................203
C.1 European Standards.......................................................204
CE Low Voltage Directive Compliance .................................. 204
EMC Guidelines Compliance............................................... 205
C.2 UL and CSA Standards ...................................................211
UL Standards Compliance .................................................. 211
CSA Standards Compliance................................................ 218
Drive Motor Overload Protection .......................................... 219
C.3 Safe Disable Input Precautions.......................................221
Safe Disable Function Description........................................ 221
Installation ...................................................................... 221
C.4 V1000 - ORIENTAÇÃO BÁSICA ......................................223
INVERSORES - V1000 TERMO DE GARANTIA ..................... 223
INVERSORES DE FREQUÊNCIA - V1000............................. 223
Table of Contents
YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide 7

Table of Contents
This Page Intentionally Blank
8YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide

Preface & General
Safety
This section provides safety messages pertinent to this product
that, if not heeded, may result in fatality, personal injury, or
equipment damage. Yaskawa is not responsible for the
consequences of ignoring these instructions.
i.1 PREFACE.........................................................10
i.2 GENERAL SAFETY...........................................12
i.3 APPLICATION PRECAUTIONS..........................18
i
YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide 9

i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems
and equipment. The selection and application of Yaskawa products remain the responsibility
of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its
products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety
control. Without exception, all controls should be designed to detect faults dynamically and
fail safely under all circumstances. All systems or equipment designed to incorporate a product
manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to the
quality of its products in conforming to standards and specifications published in the Yaskawa
manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa
assumes no liability for any personal injury, property damage, losses, or claims arising from
misapplication of its products.
uApplicable Documentation
The following manuals are available for V1000 series drives:
V1000 Series AC Drive Quick Start Guide
Read this manual first. This guide is packaged together with the product. It
contains basic information required to install and wire the drive. This guide
provides basic programming and simple setup and adjustment. Refer to the
V1000 Technical Manual for complete descriptions of drive features and
functions.
V1000 Series AC Drive Technical Manual
This manual describes installation, wiring, operation procedures, functions,
troubleshooting, maintenance, and inspections to perform before operation.
uSymbols
Note: Indicates a supplement or precaution that does not cause drive damage.
TERMSTERMS
Indicates a term or definition used in this manual.
i.1 Preface
10 YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide

uTerms and Abbreviations
TERMSTERMS
•Drive: Yaskawa V1000 Series Drive
•PM motor: Permanent Magnet Synchronous Motor (an abbreviation for
IPM motor or SPM motor)
•IPM motor: Interior Permanent Magnet Motor (e.g., Yaskawa SSR1 Series
motor)
•SPM motor: Surface Mounted Permanent Magnet Motor (e.g., Yaskawa
SMRA Series SPM motor)
•PG: Pulse Generator
•r/min: Revolutions per Minute
•V/f: V/f Control
•OLV: Open Loop Vector Control
•OLV/PM: Open Loop Vector Control for PM
i.1 Preface
YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide 11

i.2 General Safety
uSupplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore
covers or shields before operating the drive and run the drive according to the instructions described
in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and
may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual
may be changed without notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative
or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or
the nearest Yaskawa sales office.
WARNING
Read and understand this manual before installing, operating or servicing this drive. The
drive must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious
injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
i.2 General Safety
12 YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide

CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
NOTICE
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
uSafety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from
failure to heed the warnings in this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains
charged even after the power supply is turned off. The charge indicator LED will extinguish
when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five
minutes after all indicators are OFF and measure the DC bus voltage level to confirm safe
level.
i.2 General Safety
YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide 13

WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious
injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure
covers, couplings, shaft keys and machine loads before applying power to the drive.
When using DriveWorksEZ to create custom programming, the drive I/O terminal
functions change from factory settings and the drive will not perform as outlined in
this manual.
Unpredictable equipment operation may result in death or serious injury.
Take special note of custom I/O programming in the drive before attempting to operate
equipment.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
i.2 General Safety
14 YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide

WARNING
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry
to prevent accidental dropping of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive
falling.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 31,000 RMS
symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V
Class).
i.2 General Safety
YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide 15

NOTICE
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
i.2 General Safety
16 YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide

uDrive Label Warnings
Always heed the warning information listed in Figure i.1 in the position shown in Figure i.
2 .
Risk of electric shock.
WARNING
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
Figure i.1 Warning Information
Warning
Label
Figure i.2 Warning Information Position
i.2 General Safety
YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide 17

i.3 Application Precautions
uGeneral Application Precautions
nSelecting a Reactor
An AC reactor or DC link choke can be used for the following:
• to suppress harmonic current.
• to smooth peak current that results from capacitor switching.
• when the power supply is above 600 kVA.
• when the drive is running from a power supply system with thyristor converters.
Note: A DC link choke is built in to 200 V and 400 V class models with a capacity of 22 kW and higher (HD
rating).
4000
600
060 400
Drive Capacity (kVA)
Power Supply
Capacity (kVA)
Power supply harmonics
reactor required
Reactor
unnecessary
Figure i.3 Installing a Reactor
nDrive Capacity
Make sure that the motor rated current is less than the rated nameplate output current of the
drive. When running more than one motor in parallel from a single drive, the drive rated current
should 1.1 times larger than the total motor rated current for all connected motors or nuisance
drive faults may occur.
nStarting Torque
The overload rating of the drive determines the starting and accelerating characteristics of the
motor. Expect lower running torque than when running the motor from line power. To get
more starting torque, use a larger drive or increase both the motor and drive capacity.
i.3 Application Precautions
18 YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide

nEmergency/Fast Stop
During a drive fault condition, a protective circuit is activated and drive output is shut off.
The motor may coast to a stop or attempt to decelerate depending on parameter settings. If
the emergency/fast stop cannot stop the load as fast as desired, a customer-supplied
mechanical brake may be required. Test emergency stop circuitry before putting drive into
operation.
nOptions
The B1, B2, +1, +2, and +3 terminals are used to connect optional power devices. Connect
only devices compatible with the drive.
nRepetitive Starting/Stopping
Applications with frequent starts and stops often exceed 150% of their rated current values.
Heat stress generated from repetitive high current can shorten the life span of the IGBTs. The
expected lifesaving for the IGBTs is about 8 million start and stop cycles with a 4 kHz carrier
frequency and a 150% peak current.
Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not
a concern. The user can also choose to reduce the load, increase the acceleration and
deceleration times, or switch to a larger drive. This will help keep peak current levels under
150%. Be sure to check the peak current levels when starting and stopping repeatedly during
the initial test run, and make adjustments accordingly.
uInstallation Environment
nEnclosure Panels
Keep the drive in a clean environment by either selecting an area free of airborne dust, lint,
and oil mist, or install the drive in an enclosure panel. Be sure to leave the required space
between drives to provide for cooling, and that proper measures are taken so that the ambient
temperature remains within allowable limits. Keep flammable materials away from the drive.
If the drive must be used in an area where it is subjected to oil mist and excessive vibration,
protective designs are available. Contact Yaskawa or your Yaskawa agent for details.
nInstallation Direction
The drive should be installed upright as specified in the manual.
i.3 Application Precautions
YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide 19

uSettings
nMotor Code
If using OLV/PM designed for permanent magnet motors (A1-02 = 5), make sure that the
proper motor code is set in parameter E5-01 before performing a trial run.
nUpper Limits
The drive is capable of running the motor up to 400 Hz. Due to the danger of accidentally
operating the motor at high speed, be sure to set the upper frequency limit. The default setting
for the maximum output frequency is 60 Hz.
nDC Injection Braking
Motor overheat can result if there is too much current used during DC Injection Braking, or
if the DC Injection Braking time is too long.
nAcceleration/Deceleration Times
Acceleration and deceleration times are affected by how much torque the motor generates,
the load torque, and the inertia moment ((GD2)/4). Set a longer accel/decel time when Stall
Prevention is enabled. The accel/decel times are lengthened for as long as the Stall Prevention
function is operating. For faster acceleration and deceleration, install a braking option or
increase the capacity of the drive.
uGeneral Handling
NOTICE: Wiring Check. Never connect the power supply lines to output terminals U/T1, V/T2, or W/T3. Doing
so will destroy the drive. Be sure to perform a final check of all control wiring and other connections before
applying line power. Make sure there are no short circuits on the control terminals (+V, AC, etc.), as this could
damage the drive.
nSelecting a Molded Case Circuit Breaker (MCCB) or Ground Fault
Circuit Interrupter (GFCI)
Yaskawa recommends installing a GFCI on the line power supply to protect drive wiring and
prevent damage in the event of component failure. An MCCB may also be used if permitted
by the power system.
The GFCI should be designed for use with an AC drive (i.e., protected against harmonics)
MCCB selection depends on the power factor for the drive, determined by the power supply
voltage, output frequency, and load.
Refer to the Peripheral Devices & Options chapter of the Technical Manual for more
information on breaker installation. Note that a larger capacity breaker is needed when using
a fully electromagnetic MCCB, as operation characteristics vary with harmonic current.
i.3 Application Precautions
20 YASKAWA ELECTRIC TOEP C710606 47A YASKAWA AC Drive – V1000 Quick Start Guide