YASKAWA MECHATROLINK-III User manual

MANUAL NO. TOEP C730600 88A
YASKAWA AC Drive Option
MECHATROLINK-III
Installation Manual
Model SI-ET3
To properly use the product, read this manual thoroughly and retain for
easy reference, inspection, and maintenance. Ensure the end user
receives this manual.

This Page Intentionally Blank
2YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual

YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual 3
Table of Contents
1. Preface and Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Registered Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Install the Option on a GA500 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Option Package Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4. Option Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Option LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Option LED Status Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5. Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Procedures for Installing and Wiring Options on a Drive. . . . . . . . . . . . . . . . . . . . . 15
Procedure A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Procedure B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
MECHATROLINK-III Communications Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Option Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Communication Cable Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual
6. Related Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Drive-Side Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Minor Faults and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Option Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8. European Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
EMC Guidelines Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
EMC Guidelines Installation Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10. Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Disposal Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
WEEE Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

1 Preface and Safety
YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual 5
1 Preface and Safety
YASKAWA Electric supplies component parts for use in a wide variety of industrial
applications. The selection and application of YASKAWA products remain the
responsibility of the equipment designer or end user.
YASKAWA accepts no responsibility for the way its products are incorporated into the
final system design. Under no circumstances should any YASKAWA product be
incorporated into any product or design as the exclusive or sole safety control. Without
exception, all controls should be designed to detect faults dynamically and fail safely
under all circumstances. All products designed to incorporate a component part
manufactured by YASKAWA must be supplied to the end user with appropriate warnings
and instructions as to the safe use and operation of that part. Any warnings provided by
YASKAWA must be promptly provided to the end user. YASKAWA offers an express
warranty only as to the quality of its products in conforming to standards and
specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR
IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury,
property damage, losses, or claims arising from misapplication of its products.
◆Applicable Documentation
The following manuals are available for the option:

1 Preface and Safety
6YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual
Document Description
YASKAWA AC Drive Option
MECHATROLINK-III
Installation Manual
Manual No.: TOBP C730600 88
(This book)
This guide is packaged together with the product and contains
information necessary to install the option and set related drive
parameters.
YASKAWA AC Drive Option
MECHATROLINK-III
Technical Manual
Manual No.: SIEP C730600 88
The technical manual contains detailed information about the option.
Access the following sites to obtain the technical manual:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
YASKAWA AC Drive
Manuals
Drive manuals contain basic installation and wiring information in
addition to detailed parameter setting, fault diagnostic, and maintenance
information.
The most recent versions of these manuals are available for download on
our documentation websites:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
◆Glossary
Phrase Definition
Option YASKAWA AC Drive Option MECHATROLINK-III
Keypad •LCD Operator for YASKAWA AC Drive 1000-Series
•LED Operator for YASKAWA AC Drive 1000-Series
•LCD Keypad for YASKAWA AC Drive GA500, GA700, GA800, CR700, and CH700
•LED Keypad for YASKAWA AC Drive GA500, GA700, GA800, CR700, and CH700
Drive •YASKAWA AC Drive 1000-Series (A1000, U1000, Z1000U)
•YASKAWA AC Drive GA500
•YASKAWA AC Drive GA700
•YASKAWA AC Drive GA800
•YASKAWA AC Drive CR700
•YASKAWA AC Drive CH700
Hex. (Example: 900
(Hex.))
Indicates a unit for hexadecimal number format.

1 Preface and Safety
YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual 7
◆Registered Trademarks
•MECHATROLINK-III is a trademark of the MECHATROLINK Members Association
(MMA).
•All trademarks are the property of their respective owners.
◆Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. The
option must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
DANGER This signal word identifies a hazard that will cause serious injury or death if you do
not prevent it.
WARNING This signal word identifies a hazard that can cause death or serious injuries if you
do not prevent it.
CAUTION Identifies a hazardous situation, which, if not avoided, can cause minor or
moderate injury.
NOTICE This signal word identifies a property damage message that is not related to
personal injury.
■Section Safety
General Precautions
•The diagrams in this section may include options and drives without covers or safety shields to illustrate
details. Be sure to reinstall covers or shields before operating any devices. The option should be used
according to the instructions described in this manual.
•The diagrams in this manual are provided as examples only and may not pertain to all products covered by this
manual.
•The products and specifications described in this manual or the content and presentation of the manual may be
changed without notice to improve the product and/or the manual.
•Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover to
order new copies of the manual.
DANGER Do not ignore the safety messages in this manual. If you ignore the safety
messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for
injuries or damage to equipment.
WARNING Electrical Shock Hazard. Do not modify the body or circuitry of drive or option.
Failure to obey can cause damage to the drive and will void warranty. Yaskawa is not responsible for
modifications of the product made by the user.
NOTICE Do not use steam or other disinfectants to fumigate wood for packaging the drive.
Use alternative methods, for example heat treatment, before you package the components. Gas from
wood packaging fumigated with halogen disinfectants, for example fluorine, chlorine, bromine, iodine or
DOP gas (phthalic acid ester), can cause damage to the drive.

2 Overview
8YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual
2 Overview
The option provides a communications connection between the drive and a
MECHATROLINK-III network. The option connects the drive to a MECHATROLINK-
III network and facilitates the exchange of data.
Install the option on a drive to perform the following functions from a
MECHATROLINK-III master device:
•Operate the drive
•Monitor the drive operation status
•Change drive parameter settings
◆Compatible Products
You can use the option with the products in the following table:
Table 2.1 Compatible Products
Product Series Model (s) Software Version *1
A1000
CIMR-Ax2Axxxx
≥1020
CIMR-Ax4A0002 - 4A0675
CIMR-Ax4A0930, 4A1200 ≥3015
CIMR-Ax5Axxxx ≥5040
≥1020
U1000
CIMR-UxxAxxxx
≥1010
CIMR-UxxExxxx
CIMR-UxxPxxxx
CIMR-UxxWxxxx
Z1000U
CIMR-ZxxAxxxx
≥6110
CIMR-ZxxExxxx
CIMR-ZxxPxxxx
CIMR-ZxxWxxxx
GA500 *2 CIPR-GA50xxxxx ≥1010
GA700 *2 CIPR-GA70xxxxx ≥1010
GA800 *2 CIPR-GA80xxxxx ≥9010

2 Overview
YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual 9
Product Series Model (s) Software Version *1
CR700 *2 CIPR-CR70xxxxx ≥1012
CH700 *2 CIPR-CH70xxxxx ≥1012
*1 Refer to “PRG”on the drive nameplate for the software version number.
*2 Before you install the option on a YASKAWA AC Drive GA500, GA700, GA800, CR700, or CH700, make
sure that the option software version is PRG: 6202 or later.
Note:
Refer to the option package labeling in the field designated “PRG (four digit number)”or the option labeling in
the field designated “C/N (S + four digit number)”to identify the option software version.
◆Install the Option on a GA500 Drive
An option card mounting kit is necessary to install the option on a GA500 drive. The
option card mounting kit model is: JOHB-GA50. This kit is sold separately.
Refer to the option card mounting kit manual for more information about installation.

3 Receiving
10 YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual
A - Option
B - Option card mounting kit
components (sold separately)
C - Drive front cover
Figure 2.1 Option Card Mounting Kit (JOHB-GA50)
3 Receiving
After receiving the option package:
•Make sure that the option is not damaged and no parts are missing.
The Yaskawa warranty does not include damage from shipping. Contact your sales
outlet if there is damage to the option or other parts.
NOTICE Damage to Equipment. Do not use damaged parts to connect the drive and the
option. Failure to comply could damage the drive and option.

3 Receiving
YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual 11
•Confirm that the model number on the option nameplate and the model listed in the
purchase order are the same. Refer to Figure 4.1 for more information.
•Contact the distributor where the option was purchased or contact Yaskawa or a
Yaskawa representative about any problems with the option.
◆Option Package Components
Table 3.1 Option Package Contents
Descrip
tion: Option Ground Wire
*1 Screws (M3)
LED labels
Installation
Manual
1000-Series
GA500,
GA700,
GA800,
CR700, and
CH700
-
Quantity: 1 1 3 *2 1 1 1
*1 GA700, GA800, CR700, and CH700 drives do not use the ground wire.
*2 GA700, GA800, CR700, and CH700 drives use two screws only.
◆Installation Tools
•A Phillips screwdriver or slotted screwdriver (blade depth: 0.4 mm (0.02 in), width: 2.5
mm (0.1 in)) *1.
•A pair of diagonal cutting pliers.
•A small file or medium-grit sandpaper.
*1 Phillips screw sizes are different for different drive capacities.

4 Option Components
12 YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual
4 Option Components
◆Option
A - Connector (CN5)
B - Installation hole
C - LED (CON) *1
D - LED (R/E) *1
E - LED (LK2) *1
F - LED (LK1) *1
G - Model
H - Ground terminal (FE) (installation
hole) *2
I - Communication connector CN1
J - Communication connector CN2
Figure 4.1 Option
*1 Refer to Option LED Display on page 13 for more information about the LEDs.
*2 Connect the provided ground wire during installation. The ground wire is not necessary for installation on
GA700, GA800, CR700, and CH700 drives.
◆Connector
Table 4.1 Communication Connector
Connector Pin No. Signal
Name I/O Function
1 TXD_P I/O Send data (+): OUT
2 TXD_N I/O Send data (-): OUT
3 RXD_P I/O Receive data (+): IN
4 (NC) - -
5 (NC) - -
6 RXD_N I/O Receive data (-): IN

4 Option Components
YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual 13
Connector Pin No. Signal
Name I/O Function
7 (NC) - -
8 (NC) - -
Shell SLD - Shield
◆Option LED Display
Option has four LEDs that identify the option or communication status.
■Option LED Status Definitions
A - 1000-Series Label B - GA500, GA700, GA800, CR700,
and CH700 Label
Figure 4.2 Option LED Labels
Table 4.2 Option Operation LED Status
LED State Status Description
R/E
Lit in green
Power supply on •The SI-ET3 has power and is prepared for operation
•An internal, self-diagnostic check completed in the
option
Lit in red
Error •Error/alarm occurred
•Command error occurred (parameter error, phase error,
combination error)
Flashing in
red
SI-ET3 error Error found during the SI-ET3 self-diagnostic check
Unlit
Power supply off •The drive has no power
•The SI-ET3 is not properly connected to the drive, or the
SI-ET3 has no power
•An internal, self-diagnostic error occurred in the SI-ET3
CON
Lit in green Connection established Established connection
Unlit Connection
unestablished
Connection with master device is not established

5 Installation Procedure
14 YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual
LED State Status Description
LK1
Lit in green Connector CN1
connected
Connector CN1 is connected to other stations
Unlit
Connector CN1
disconnected
Connector CN1 is not connected to other stations (cable not
connected, cable disconnected, other stations not powered
up)
LK2
Lit in green Connector CN2
connected
Connector CN2 is connected to other stations
Unlit
Connector CN2
disconnected
Connector CN2 is not connected to other stations (cable not
connected, cable disconnected, other stations not powered
up)
5 Installation Procedure
◆Section Safety
DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an
energized drive. Before servicing, disconnect all power to the equipment and wait for the time specified on
the warning label at a minimum. The internal capacitor stays charged after the drive is de-energized. The
charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators
are OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive
when it is energized, it will cause serious injury or death from electrical shock.
WARNING Electrical Shock Hazard. Do not operate the drive when covers are missing.
Replace covers and shields before you operate the drive. Use the drive only as specified by the
instructions. Some figures in this section include drives without covers or safety shields to more clearly
show the inside of the drive. If covers or safety shields are missing from the drive, it can cause serious
injury or death.
WARNING Electrical Shock Hazard. Only let approved personnel install, wire, maintain,
examine, replace parts, and repair the drive. If personnel are not approved, it can cause serious injury or
death.
WARNING Electrical Shock Hazard. Do not remove covers or touch circuit boards while the
drive is energized. If you touch the internal components of an energized drive, it can cause serious injury
or death.
WARNING Electrical Shock Hazard. Do not use damaged wires, put too much force on the
wiring, or cause damage to the wire insulation. Damaged wires can cause serious injury or death.
WARNING Fire Hazard. Tighten all terminal screws to the correct tightening torque.
Connections that are too loose or too tight can cause incorrect operation and damage to the drive.
Incorrect connections can also cause death or serious injury from fire.
NOTICE Observe correct electrostatic discharge (ESD) procedures when touching the
option. Failure to obey can cause ESD damage to the option circuitry.
NOTICE Damage to Equipment. Do not de-energize the drive while the drive is outputting
voltage. Incorrect equipment sequencing can cause damage to the drive.

5 Installation Procedure
YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual 15
NOTICE Do not operate a drive or connected equipment that has damaged or missing parts.
You can cause damage to the drive and connected equipment.
NOTICE Use Yaskawa connection cables or recommended cables only. Incorrect cables
can cause the drive or option to function incorrectly.
NOTICE Damage to Equipment. Correctly connect the connectors. Incorrect connections
can cause malfunction or damage to the equipment.
NOTICE Damage to Equipment. Make sure that all connections are correct after you install
the drive and connecting peripheral devices. Incorrect connections can cause damage to the option.
◆Procedures for Installing and Wiring Options on a Drive
Procedures to install and wire the option are different for different drivel models.
Refer to the following table to check the procedures to install and wire the option on a
drive.
Product Series Procedures for Installing and
Wiring Options on a Drive Page
A1000 Procedure A 15
U1000 Procedure A 15
Z1000U Procedure A 15
GA500 *1 *2 -
GA700 Procedure B 22
GA800 Procedure B 22
CR700 Procedure B 22
CH700 Procedure B 22
*1 To install the option on GA500 drives, use the option card mounting kit manual.
*2 Before you install the option on a YASKAWA AC Drive GA500, make sure that the option software version
is PRG: 6202 or later.
■Procedure A
This section shows the procedure to install and wire the option on a 1000-series drive.
Prepare the Drive for the Option
Correctly wire the drive as specified by the manual packaged with the drive. Make sure
that the drive functions correctly. Refer to the following figure for an exploded view of
the drive with the option and related components for reference in the installation
procedure.

5 Installation Procedure
16 YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual
A - Insertion point for CN5 connector
B - Option
C - Drive front cover
D - Keypad
E - LED label
F - Drive terminal cover
G - Removable tabs for wire routing
H - Included screws
I - Ground wire
J - Option modular connector CN1
K - Option modular connector CN2
L - Drive grounding terminal (FE)
M - Connector CN5-A
N - Connector CN5-B (Not available
for communication option
installation.)
O - Connector CN5-C (Not available
for communication option
installation.)
Figure 5.1 Drive Components with Option
Install the Option
Remove the front covers of the drive before you install the option. Refer to the drive
manual for information about how to remove the front covers. Different drive sizes have
different cover removal procedures. You can only install this option into the CN5-A
connector on the drive control board.
DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an
energized drive. Before servicing, disconnect all power to the equipment and wait for the time specified on
the warning label at a minimum. The internal capacitor stays charged after the drive is de-energized. The
charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators
are OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive
when it is energized, it will cause serious injury or death from electrical shock.

5 Installation Procedure
YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual 17
1. Shut off power to the drive, wait the appropriate amount of time for voltage to
dissipate, then remove the keypad (B) and front covers (A, C).
Refer to the manual packaged with the drive for instructions on how to remove the
cover.
NOTICE Observe correct electrostatic discharge (ESD) procedures when
touching the option. Failure to obey can cause ESD damage to the option circuitry.
A - Drive front cover
B - Keypad
C - Drive terminal cover
Figure 5.2 Remove the Keypad, Front Cover, and Terminal Cover

5 Installation Procedure
YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual 19
3. Insert the option (A) into the CN5-A connector (C) on the drive and use the
included screws (B) to put it in place. Tighten the screw to 0.5 to 0.6 N•m (4.4 to
5.3 in•lb).
A - Option
B - Included screws
C - Connector CN5-A
Figure 5.4 Install the Option
4. Connect one end of the ground wire (C) to the ground terminal (B) using one of
the remaining provided screws (D). Connect the other end of the ground wire (C)
to the remaining ground terminal and installation hole on the option (A) using the
last remaining provided screw (D).
• Tighten both screws to 0.5 to 0.6 N•m (4.4 to 5.3 in•lb).

5 Installation Procedure
20 YASKAWA TOEP C730600 88A MECHATROLINK-III Installation Manual
A - Option
B - Drive grounding terminal (FE)
C - Ground wire
D - Included screws
Figure 5.5 Connect the Ground Wire
Note:
The drive has only two ground terminal screw holes. When you connect three options, two options will
share one ground terminal.
5. Select the proper MECHATROLINK-III dedicated communication cable according
to Table 5.1.
• You can route the option wiring through openings on the front cover of some
models. Remove the perforated tabs on the left side of the front cover as
shown in Figure 5.6-A to create the necessary openings on these models.
• Route the option wiring inside the enclosure as shown in Figure 5.6-B. Take
proper precautions so that the front covers will easily fit back onto the drive.
Refer to the Peripheral Devices & Options section of the drive instruction manual
for more information.
Note:
Separate communication cables from main circuit wiring and other electrical lines to avoid potential
sources of electrical interference.
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