yellow jacket 800 Series User manual

Automatic Refrigerant Recovery/Recycling/Recharge System
Model 39800
Operation Manual
For Automotive Applications
YELLOW JACKET
®

2
Refrigerants: All Models: R-134a
Compressor: 1/2 HP Hermetic Compressor
Power Source: 120V AC 60Hz for US Models/ 230V AC 50Hz for CE Models
Amperage: RLA: 9.3 RLA:
FLA:11.0 FLA:
LRA: 30.0 LRA: 19.0
Size: 800 Series
Height: 45 in
Width: 19.5 in
Depth: 29 in
Weight: Maximum is deluxe unit at 225 lb. w/ Tank
Before operating this unit, please read this man-
ual thoroughly. You must understand the proce-
dures outlined in this manual. Failure to follow
these procedures could void all warranties.
Before handling refrigerants, read the material
safety data sheet (MSDS) from the refrigerant
manufacturer.
Inhalation of high concentration of refrigerant
vapors is harmful and may cause heart
irregularities, unconsciousness, or death.
Deliberate inhalation of refrigerants is
extremely dangerous. Death can occur without
warning. Vapors reduce oxygen available for
breathing and are heavier than air. Decomposi-
tion products are hazardous. Liquid contact
can cause frostbite. All refrigerant containers,
equipment, and hoses are under pressure.
Model 800 Series Refrigerant Management System
Section Page Section Page
Specifications 2 MODE 6: Tank Refill 9
Safety Instructions 3 MODE 7: Refrigerant Management System 9
Component Diagram 4 Purging Non-Condensable Gases 10
Control Panel Overview 5 Maintenance Reminders 10
Setup/Check List/User Options 6 Filter change/compressor oil/vacuum oil
MODE 1: Recovery Only 7 Troubleshooting Information 11
MODE 2: Vacuum 7 Common Problems 12
MODE 3: Charge Only 8 LCD Error Messages 13
MODE 4: Full Cycle 8 Repair Parts List 14
MODE 5: Oil Inject 9 Warranty Information 14
Table of Contents
Specifications

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Know your equipment. Read and understand the
operation manual and labels affixed to the unit. Learn
it’s application and limitations as well as the specific
potential hazards of your equipment.
ALWAYS WEAR SAFETY GOGGLES.
Ground all equipment. This unit is equipped with an
approved 3 prong grounding-type plug. The green
ground wire should never be connected to a live
terminal.
Use the Proper Extension Cords. Use the following
guide for choosing the proper extension cord:
Wire Maximum Length
18 Ga. 10 feet
16 Ga. 25 feet
14 Ga. 50 feet
12 Ga. 100 feet
Avoid Dangerous Environments. Do not use this
unit in damp locations or expose it to rain. This
equipment should be used in a location with
mechanical ventilation that provides at least four air
changes per hour. This equipment should not be used
near open containers of flammable liquids.
Disconnect Unit from Power Supply Before
Servicing. An electrical shock hazard is present
when the unit is disassembled or the cowling is
removed.
Repair Damaged Parts. Do not operate the unit with
a defective part. Repair unit to proper operating
conditions.
Use Recommended Accessories. Follow the
instructions that accompany all accessories.
Improper use of accessories may damage equipment
or create a hazard.
Use Caution When Connecting or Disconnecting.
Improper usage may result in refrigerant burns ( frost-
bite). If a major refrigerant leak occurs, proceed
immediately to a well ventilated area. The hoses
included with this unit are supplied with couplers that,
when closed, prevent refrigerant vapors from venting
when disconnecting from the automobile.
Only Use the Model 800 Series with the Correct
Refrigerants. See the specifications for a list of
compatible refrigerants.
Operate the Unit within the Design Environment.
The Model 800 series was designed to operate in a
temperature range from 40°F to 120°F. The unit
should also not be operated in a wet location.
WARNING! Refrigerant, in liquid and vapor form, is a
potentially hazardous material. Please consult the
manufacturer’s Material Safety Data Sheet for
additional information and adhere to the following
safety guidelines:
• Avoid breathing high concentrations of vapors.
• Use with sufficient ventilation to keep operator
exposure below recommended limits, especially in
enclosed and low lying areas.
• Avoid contact of liquid refrigerant with the eyes
and prolonged skin exposure.
• Wear goggles and protective gloves.
• Do not attempt to operate this unit above 120°F
ambient temperature.
• Do not allow refrigerants to contact open flame.
Refrigerant decomposition in a flame results in
phosgene gas. Breathing phosgene gas can be
fatal.
FIRST AID: If high concentrations of refrigerant are
inhaled, immediately remove the victim to fresh air.
Call a physician or emergency medical technician.
Keep calm. If not breathing, give artificial respiration.
If breathing is difficult, give oxygen. Do not give
epinephrine or similar drugs.
• EYE: In case of liquid contact, immediately flush
eyes with plenty of water. Call a physician.
• SKIN: Flush with water. Treat for frostbite, if
necessary, by gently warming the effected area.
CAUTION! All refrigerant hoses, recovery tanks,
refrigerant lines, the Model 800 series, and other
vessels containing refrigerants should be handled as
if under high pressure.
General Safety Instructions

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Component Location and Description
1. Touch Pad (Control Panel)
2. High Gauge
3. Low Gauge
4. Auto High Side Hose (Red)
5. Auto Low Side Hose (Blue)
6. Tank Liquid Hose (Red)
7. Tank Vapor Hose (Blue)
8. Oil Drain Bottle
9. Oil Inject Bottle
10. Tool Tray
11. Main Power Switch
12. Oil Inject Switch
13. Storage Tank
14. Vacuum Pump
11.
4.
1.
2.
8.
5.
9.
3.
12.
10.
13.
7.
6.
14.

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LCD Display
The Liquid Crystal Display (LCD) display provides the
unit operator with continual updates of the status of
the Model 800. In addition, the display will prompt the
technician for the user input needed to continue
operation. The LCD shows error codes for rapid
diagnosis of abnormal conditions.
The display is divided into five fields which aid the
technician in rapidly reading information.
1. Weight - Shows the weight of refrigerant being
processed in each mode.
2. Time (MINS) - Shows the time set for either Flush
or Vacuum. Timer will count down to display the
time left.
3. Purge - A “Y” in this field indicates non-
condensable gases such as air are present in the
storage tank. The unit will purge automatically
next time the unit is turned on when the “Y” is
displayed. An “N” indicates non-condensable
gases are below the set limit. An “E” indicates the
unit purged for thirty (30) seconds and non-
condensable gases are still present. This is a
safety feature which prevents excess purging
when a malfunction occurs somewhere in the
system. See the Purging Non-Condensable Gas
section for further details.
4. Mode - Displays the Mode number of the current
operation.
5. Status Line - Displays programming commands
and informs the user of current status of the unit.
Mode Selection Keys
The Mode Selection Keys allow the technician to
select a specific operation. Six Mode keys are
located on the left side of the control panel. One key,
the Refrigerant Management System Key, is located
on the right side.
1. MODE 1 - Recover Only, is used to recover and
recycle refrigerant from an automobile A/C
system. This mode is most often used prior to
opening an A/C system to atmosphere to replace
a system component.
2. MODE 2 - Vacuum is used to vacuum air from a
system previously opened to the atmosphere.
This mode will then proceed to recharge the A/C
system. This mode also allows the technician to
verify the A/C system will hold a vacuum for a
certain length of time.
3. MODE 3 - Charge Only, adds refrigerant to an A/C
system and is most commonly used to “top off” the
system.
4. MODE 4 - Full Cycle, performs a complete recov-
ery, recycling, evacuating and charging of an
automobile A/C system.
5. MODE 5 - Oil inject, injects the oil into the system.
6. MODE 6 - Tank Refill, is used to add new refriger-
ant to the storage tank.
7. MODE 7 - Refrigerant Management System, gives
the technician access to information about
refrigerant use to date.
Function Keys
The Function Keys are used to enter data into the
system in a variety of modes.
FUNCTION A - INCREASE. Press INCREASE to
raise values on the display for user-input information.
Holding the button depressed will increase the rate of
change.
FUNCTION B - DECREASE. Press DECREASE to
lower values on the display for user-input information.
Holding the button depressed will increase the rate of
change.
FUNCTION C - WEIGHT CONVERSION. Press
WEIGHT CONVERSION to change the displayed
units of weight. The choices are: pounds/ounces,
pounds, ounces, and kilograms.
ENTER - Press ENTER to accept the value on the
LCD after using the INCREASE or DECREASE keys.
Operation Keys
START- Press START to begin a selected operational
mode.
RESET- Press RESET to cancel the current opera-
tion. The RESET may have to be pushed more than
once to return to “Select Mode” screen.
Control Panel Features
WEIGHT
TIME
(MIN) PURGE
MODE STATUS LINE
2LB 4OZ 15MIN N
3 CHARGING