YILMAZ CK 412 User manual

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CK 412
AUTOMATIC GLAZING BEAD CUTTING SAW MACHINE
USER MANUAL -

2
:
YILMAZ
ADRES
:
-
TELEFON
:
0216.312.28.28 PBX
TELEFAX
:
0216.484.42.88
-
:
:
MARKASI
:
YILMAZ
MODEL KODU
:
CK 412
:
:
:
2 YIL
:
:
ADRES
:
TELEFON
:
TELEFAX
:
-
:

3
d
D
TECHNICAL FEATURES -
kg kg
CK 412 1200 W x 2 50 Hz
400 V AC 3 P PE
800 W x 2 50 Hz
230 V AC P N PE
3000
D/dak.
RPM
D1 = 110 mm
D2 =200 mm
d = 30-32 mm
6/8 Bar
35
Lt. / dak.
Lt/min
W = 54
L = 113
H = 124
134 168

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BOYUTLAR DIMENSIONS
-PICTURE-

5
- PART LIST -
-PICTURE-
- PICTURE -

6
- PICTURE-
- PICTURE-
- PICTURE-

7
NO
STOK KODU
STOCK CODE
ADET
QTY
NO
STOK KODU
STOCK CODE
ADET
QTY
3 1SK010000-0001 1 76 2TU012210-1016 1
5 2TU012510-0392 1 76/1 1PN020000-0191 1
6 2TU012510-0308 1 76/2 2TU011110-1135 1
8 2TU012510-0311 2 76/3 2TU011441-0720 1
9 1SA010000-0051 1 76/4 2TU014010-0198 1
10 1SA030000-0091 1 76/5 2TU011441-0709 2
15 2TU014010-0093 2 76/6 2TU011441-0719 1
21 2TU011441-0289 1 81 2TU012310-0103 1
25 1SA030000-0090 1 87 2TU012210-1047 1
26 1SA050000-0152 1
31 2TU012210-0906 1
38 1SA020000-0026 1
46 1SK010000-0008 1
49 1PL020000-0008 1
50 3UA010030-0097 1
66 2TU011210-0643: 4
70 3UA730030-0008 2
71 1PN020000-0122 1

8
NO
PART NO
PICTURE
STOK KODU / CODE
1 1EL090000-0003
2
3

9
4
5
6
7

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ENGLISH
CONTENTS
1. General information
1.1. Introduction
1.2. Service Information
2. Safety
2.1. Safety Symbols and Their Meanings
2.2. Accidents Prevention
2.3. General Safety Information
3.
4. Transport of the Machine
5. Installation of the Machine
5.1. Preparation
5.2. Connecting to Power Source
6.
7. Operation
7.1 Preparation
7.2 Operation
7.3 Use of the KA 200 easy measuring apparatus
8. Maintenance, Service and Repair
8.1 Maintenance
8.2 Changing the cutting tool
8.3 Adjust the air pressure
9. Noisy emission values
10. Warranty Conditions

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1. GENERAL INFORMATION
1.1. Introduction
operator should read these instructions carefully, and the machine should be operated after fully understanding them.
Safe and efficient use of the machine for long term depends on understanding and following the instructions contained in
this manual. The technical drawings and details contained in this manual constitute a guide for the operator.
1.2. Service Information
In case of any technical problem please contact your nearest YILMAZ dealer, or YILMAZ head office through the above
mentioned phone, fax or e-mail address.
Technical labels with the model description of the machine are fixed onto the front side of each machine.
Average life usage of production is 10 years. If you have any further failure and complaint, please inform to our
below mentioned technical service by verbal or written

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AUTHORIZED TECHNICAL SERVICE CENTER ADDRESS
Tel [phone] Pbx.
Fax [phone]
E-mail [e-mail]
Web www.yilmazmachine.com.tr
For minimize the documantation, It is wery necessary to mention below details at the agreements signed with suppliers and
dealers of the purchased machines
Machine model Voltage and frequency
Date of purchase
Description of the machine fault Name of dealer where machine was purchased
Average daily operation period Sending the or video of the machine part which creates problem

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2. SAFETY
2.1. Safety Symbols and Their Meanings
Read the user guide
Ensure safe working position, always keep your
balance.
Wear ear protectors Elektrical excitation
Wear safety goggles .
If the power cable should be damaged
during operation, don't touch and unplug it.
Never use damaged power cables.
High temperature warning
During saw blade change operations, use
protective gloves
Keep your fingers clear of the movable parts of the
glide arm.
The above symbol DANGER WARNING,
warns you against specific dangers, and you
have definitely to read them..
The IMPORTANT symbol above is one telling to
apply special care and to be careful at carrying out
the specified operation

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2.1. Accidents Prevention
2.2.1 Our machines are manufactured in accordance with CE safety directives, which cover national and international
safety directives.
2.2.2 It is the task of the employer to warn his staff against accident risks, to train them on prevention of accidents, to
2.2.3 It is the task of the employer to warn his staff against accident risks, to train them on prevention of accidents, to
provide for necessary safety equipment and devices f
2.2.4 Machine should be operated only by staff members, who have read and understood the contents of this manual.
2.2.5 All directives, recommendations and general safety rules contained in this manual have to be observed fully.
The machine cannot be operated in any way for purposes other than those described herein. Otherwise, the
manufacturer shall not be deemed responsible for any damages or injuries. And such circumstances would lead
to the termination of the warranty
2.2. General Safety Information
2.3.1 The power cable should be led in such a way that nobody can step on it or nothing can be placed on it. Special
care has to be taken regarding the inlet and outlet sockets
2.3.2 operate more safely with power supply in
accordance with the stipulated values.
2.3.3 Use correct illumination for the safety of the operator. (ISO 8995-89 Standard The lighting of indoor work
system)

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2.3.4 Use correct illumination for the safety of the operator. ( ISO 8995-89 Standard The lighting of indoor work
system)
2.3.5
machine.
2.3.6 Ensure that the work piece is clamped appropriately by the machine's clamp or vice
2.3.7 Ensure safe working position, always keep your balance.
2.3.8 Keep your machine always clean for safe operation. Follow the instructions at maintenance and replacement of
accessories. Check the plug and cable regularly. If damaged, let it replace by a qualified electrician. Keep
handles and grips free of any oil and grease.
2.3.9 Unplug first, before conducting and maintenance works.
2.3.10 Ensure that any keys or adjustment tools have been removed before operating the machine..
2.3.11 If you are required to operate the machine outside, use only appropriate extension cables.
2.3.12 Repairs should be carried out by qualified technicians only. Otherwise, accidents may occur.
2.3.13 Before starting a new operation, check the appropriate function of protective devices and tools, ensure that they
work properly. All conditions have to be fulfilled in order to ensure proper operation of your machine. Damaged
protective parts and equipment have to be replaced or repaired properly (by the manufacturer or dealer).
2.3.14
2.3.15 .

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3. DESCRIPTION
Cut the PVC window lath profiles for 45 degree.profiles
Clamping system is pneumatic, while cutting is automatic.
Cutting speed is adjustable.
After finishing the cutting operation the saw blades return to their original position automatically.
Allows to cut 8 different bar profiles by using single mold
Allows cutting 2 similar bar profiles at one attempt..
The machine is designed acoording to the CE instructions.
STANDAR
D
A
CCESSORIES
ON
A
L
A
CCESSORIES
20 Circular Saw Conveyor (KN 152)
Air Gun
Conveyor (KN 152)
4. TRANSPORT OF THE MACHINE
4.1. The transport should be done by qualified personnel only.
4.2. The machine should be transported by lifting with proper equipment (not touching the ground during the transport).
4.3. Unless customer requests the contrary, the machine will be delivered with wooden packaging.
4.4. Movable parts on the machine should be fixed before carrying out the transport.
4.5. The machine size and weight measurements, given the technical specification sheet.

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5. INSTALLATION OF THE MACHINE
5.1 Preparation
5.1.1 The machine size and weight measurements, given the technical specification sheet.The ground, where the
machine will be placed, should be even, solid enough to bear the weight of the machine
5.1.2 The machine should be located approx. 50 cm away from the rear wall
5.1.3 You can provide the balance of the machine with adjustable counterforts in the bottom part.
5.1.4 Fasten KN 152 material supply conveyor given as Standard accesory onto the cutting unit to the right side
surface of the machine as seen in the PICTURE 2 by using the screws on the machine. Provide the conveyor
bobbins and machine top surface to be the same parallelism by using a sensitive and calibrated water gauge.
5.2 Connecting to Power Source
5.2.1 The Electrical connection must be made by a licensed electrician
5.2.2 The power outlet socket on the machine should be available.
5.2.3 Plug the machine to a grounded socket.
5.2.4 Main voltage of the machine is optional as 230 V 50 Hz or 400 V 50 Hz.
5.2.5 Check
type label

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5.2.6 After electrical connection is made, machine must be operated in idle running and it must be controlled whether
rotation directions of cutting tools are correct or not and if the rotation direction is wrong, appropriate connection
must be made.
6. MACHINE SAFETY INFORMATION
6.1 Lifting, installation, electric maintenance of the machine should be carried out by qualified personnel only.
6.2 Routine maintenance and scheduled maintenance should be carried out by qualified personnel after unplugging the
machine and disconnecting the air supply first.
6.3 Ensure that the machine has been cleaned, tested and maintain before starting to operate.
6.4
replaced defective safety devices or faulty parts.
6.5 Never replace the milling cutters before unplugging first.
6.6
parts
6.7 Do not work on the machine by removing the protective parts
The safety data have been defined above. In order to prevent physical damage or damage to the
equipment, please read the safety information carefully and keep the manual always in an easy
accessible place.

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7. OPERATION
7.1 Preparation
7.1.1 Clean the glazing bead mould channels from any burr and foreign materials. Ensure especially that the glazing
bead moulds are clean.
7.1.2 Clean all surfaces of the machine from chip and foreign particles. Use eye glasses for protection.
7.1.3 The CK 412 Automatic Glazing Bead Saw has been designed for cutting of aluminum and PVC glazing beads at
.
7.1.4 Control whether cutting tools are inserted safely to their places.
7.1.5 Control cutting tools against corrosion, distortion and fractions. If cutting tools are damaged, change them.
7.1.6 Cutting tool must process on the part after machine is operated and cycled.
7.1.7 Do not process the profile before clamping (PICTURE 4 NO.76/7) the work piece properly.
7.1.8 Up-Down adjustment of glazing bead mould can be performed by adjustment part on the machine. (PICTURE 4
NO.49) First loosen the set square fixing set screws (PICTURE 4 NO.5). Make the adjustment by turning the
knob up/down. Then again tighten the set screws and nut.
7.2 Operation
7.2.1 (PICTURE 6 NO.34)
7.2.2 Place bar profile to be cut as shown in PICTURE 7.

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7.2.3 Align supporting plate (PICTURE 7 NO. 76/5) on the gasket side of bar profile by moving forth and back
7.2.4 Clench the profile by rotating the clamp handle
NOTE: In order to have a correct measurement and cut, imaginary lines passing through A and B should
be perpendicular to each other as shown in PICTURE 7
7.2.5 After aligning the profile with the plate, place the bolt, which is on the scaled measurement section (PICTURE 7
NO: 76) on to the bolt, which is provided with a preset value on setsquare (PICTURE 7, NO. 82). Then, squeeze
the nuts by using a wrench and tighten the mold.
NOTE: By using the scales on the measurement (PICTURE 7 NO 76/2), height of the bolt can be adjusted
(PICTURE 7 NO. 76), and 8 different bar profiles are able to be cut at single mold.
7.2.6 Adjust the cutting length of the bead using the measuring tape and bead support plate.(PICTURE 7)
PICTURE - 7