YILMAZ SC 550P User manual

1
SC 550P
TEK KAFA KESİM MAKİNESİ
LARGE CAPACITY MITRE SAW
УСОРЕЗНАЯ ПОРТАТИВНАЯ ПИЛА С РУЧНОЙ ПОДАЧЕЙ
USER MANUAL – KULLANICI EL KİTABI - РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ

2
GARANTİ BELGESİ
İMALATÇI FİRMA
:
YILMAZ MAKİNE SANAYİ VE TİCARET A.Ş
ADRES
:
TAŞDELEN MH. ATABEY CD. No 9 34788 ÇEKMEKÖY
İSTANBUL-TÜRKİYE
TELEFON
:
0216.312.28.28 PBX
TELEFAX
:
0216.484.42.88
İMZA
-
KAŞE
:
ÜRÜNÜN
CİNSİ
:
TEK KAFA KESİM MAKİNESİ
MARKASI
:
YILMAZ
MODEL KODU
:
SC 550P
BANDROL/SERİ NO
:
TESLİM
TARİHİ
:
GARANTİ SÜRESİ
:
1 YIL
AZAMİ TAMİR SÜRESİ
:
30 İŞ GÜNÜ
YETKİLİ SATICI FİRMA
:
ADRES
:
TELEFON
:
TELEFAX
:
İMZA
-
KAŞE
:

3
d
D
TEKNİK ÖZELLİKLER - TECHNICAL FEATURES - ТЕХНИЧЕСКИЕ ОСОБЕННОСТИ
kg kg
SC 550P 2.2 kW 50 Hz
400 V AC 3 P PE
2.2 kW 50 Hz
230 V AC 3P PE
2400
D/dak.
RPM
D = 550 mm
d = 30 mm 6/8 Bar
24
Lt. / dak.
Lt/min
W = 97
L = 150
H = 143
430 490

4
BOYUTLAR – DIMENSIONS – РАЗМЕРЫ
RESİM-FIGURE-РИСУНОК 1

5
KESME DİYAGRAMI – CUTTING DIAGRAM - ДИАГРАММА РЕЗКИ

6
1
3
4
5
2
RESİM
-
FIGURE
-
РИСУНОК 2
PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ
RESİM-FIGURE-РИСУНОК 5
10
7
6
8 9
RESİM-FIGURE-РИСУНОК 3
RESİM-FIGURE-РИСУНОК 4

7
16
RESİM-FIGURE-РИСУНОК 8
13
14
15
RESİM-FIGURE-РИСУНОК 7
17
18
RESİM-FIGURE-РИСУНОК 9
19
RESİM-FIGURE-РИСУНОК 6
11
12
29
32
31
30
36
37

8
24
25
26
23
20
27
22
21
RESİM
-
FIGURE
-
РИСУНОК 10
RESİM
-
FIGURE
-
РИСУНОК 11
28
RESİM
-
FIGURE
-
РИСУНОК 12
33
34
35

9
NO
номер
STOK KODU
STOCK CODE
ПОРЯДОК КОД
ADET
QTY
КОЛИЧЕСТВО
NO
номер
STOK KODU
STOCK CODE
ПОРЯДОК КОД
ADET
QTY
КОЛИЧЕСТВО
1 1SA010000-0061 1 14 3UA680030-0005 2
2 1SC170000-0014 4 15 3UA040030-0020 2
3 1SA030000-0076 1 20 2TU012510-0346 1
4 4UN300030-0001 1 21 3UA670030-0005 1
5 3UA680030-0052 1 22 1EL070001-0002 2
6 1PL010000-0069 1 23 2TU011110-1061 1
7 1SA030000-0078 1 24 1SK010000-0046 1
8 3UA110030-0020 1 25 2TU011110-0982 1
9 1EL010000-0046 1 26 1SC011000-0017 1
10 1SA020000-0049 1 27 2TU011110-0986 1
11 3UA670030-0320 1 28 2TU011441-0482 1
12 3UA060030-0004 2 29 2TU012610-0044 2
13 3UA680030-0006 1

10
YEDEK PARÇA LİSTESİ / SPARE PART LIST / СПИСОК ЗАПАСНЫХ ЧАСТЕЙ
PARÇA NO
PART NO
НОМЕР
RESİM
PICTURE
РИСУНОК
STOK KODU / CODE
ПОРЯДОК КОД PARÇA ADI – PART NAME
НАИМЕНОВАНИЕ ДЕТАЛИ
29 2TU012610-0044
MENGENE PİSTONU BAĞLANTISI
PISTON CLAMP CONNECTION
12 3UA060030-0004 PNÖMATİK MENGENE
PNEUMATIC CLAMP
30 1PN140000-0005 1/8-6 REKOR
1/8-6 FITTING

11
YEDEK PARÇA LİSTESİ / SPARE PART LIST / СПИСОК ЗАПАСНЫХ ЧАСТЕЙ
PARÇA NO
PART NO
НОМЕР
RESİM
PICTURE
РИСУНОК
STOK KODU / CODE
ПОРЯДОК КОД PARÇA ADI – PART NAME
НАИМЕНОВАНИЕ ДЕТАЛИ
31 3UA040030-0007 M8x32 PİPO
M8x32 HANDLE
32 3UA040030-0001 M12*60 PİPO
M12*60 HANDLE
37 3UA040030-0020 M10*40 PİPO
M10*40 HANDLE
24 1SK010000-0046 Ø 550 TESTERE
Ø 550 SAW

12
YEDEK PARÇA LİSTESİ / SPARE PART LIST / СПИСОК ЗАПАСНЫХ ЧАСТЕЙ
PARÇA NO
PART NO RESİM STOK KODU / CODE
ПОРЯДОК КОД PARÇA ADI – PART NAME -
34 1SR070000-0005 MOTOR KAYIŞI
MOTOR BELT
33 1PN010000-0012 SPRAYER SU PÜSKÜRTME VALF
WATER SPRAY VALVE
35 2TU011441-0014 TESTERE KANAL LAMASI
SAW CHUTE PLATE
36 1PL010000-0033 MENGENE PABUCU
CLAMP FEET

13
YEDEK PARÇA LİSTESİ / SPARE PART LIST / СПИСОК ЗАПАСНЫХ ЧАСТЕЙ
PARÇA NO
PART NO RESİM STOK KODU / CODE
ПОРЯДОК КОД PARÇA ADI – PART NAME -
22
1EL070001-0002
400V-415V (3P 50 Hz)
MOTOR
MOTOR

33
ENGLISH
CONTENTS
1. General information
1.1. Introduction
1.2. Service Information
2. Safety
2.1. Safety Symbols and Their Meanings
2.2. Accidents Prevention
2.3. General Safety Information
3. Machine’s Description
4. Transport of the Machine
5. Installation of the Machine
5.1. Preparation
5.2. Connecting to Power Source
6. Machine’s Safety Information
7. Operation
7.1 Preparation
7.2 Operation
8. Maintenance, Service and Repair
8.1 Maintenance
8.2 Changing the cutting tool
8.3 Adjust the air pressure
9. Noisy emission values
10. Warranty conditions

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1. GENERAL INFORMATION
1.1. Introduction
The user’s manual given by the manufacturer contains necessary information about the machine parts. Each machine
operator should read these instructions carefully, and the machine should be operated after fully understanding them.
Safe and efficient use of the machine for long term depends on understanding and following the instructions contained in
this manual. The technical drawings and details contained in this manual constitute a guide for the operator.
1.2. Service Information
In case of any technical problem please contact your nearest YILMAZ dealer, or YILMAZ head office through the above
mentioned phone, fax or e-mail address.
Technical labels with the model description of the machine are fixed onto the front side of each machine.
The machine’s serial number and manufacturing year are stipulated on the technical label.
Average life usage of production is 10 years. If you have any further failure and complaint, please inform to our
below mentioned technical service by verbal or written

35
AUTHORIZED TECHNICAL SERVICE CENTER ADDRESS
TAŞDELEN MH. ATABEY CD. No 9 34788 ÇEKMEKÖY – İSTANBUL / TÜRKİYE
Tel [phone] Pbx.
Fax [phone]
E-mail [email protected]
Web www.yilmazmachine.com.tr
For minimize the documantation, It is wery necessary to mention below details at the agreements signed with suppliers and
dealers of the purchased machines
 Machine model  Voltage and frequency
 Machine’s serial number  Date of purchase
 Description of the machine fault  Name of dealer where machine was purchased
 Average daily operation period

36
2. SAFETY
2.1. Safety Symbols and Their Meanings
Read the user guide
Ensure safe working position, always keep your
balance.
Wear ear protectors Elektrical excitation
Wear safety goggles Don’t place your hands between parts in motion..
If the power cable should be damaged
during operation, don't touch and unplug it.
Never use damaged power cables.
High temperature warning
During saw blade change operations, use
protective gloves
Keep your fingers clear of the movable parts of the
glide arm.
The above symbol DANGER WARNING,
warns you against specific dangers, and you
have definitely to read them..
The IMPORTANT symbol above is one telling to
apply special care and to be careful at carrying out
the specified operation

37
2.1. Accidents Prevention
2.2.1 Our machines are manufactured in accordance with CE safety directives, which cover national and international
safety directives.
2.2.2 It is the task of the employer to warn his staff against accident risks, to train them on prevention of accidents, to
provide for necessary safety equipment and devices for the operator’s safety.
2.2.3 It is the task of the employer to warn his staff against accident risks, to train them on prevention of accidents, to
provide for necessary safety equipment and devices for the operator’s safety.
2.2.4 Machine should be operated only by staff members, who have read and understood the contents of this manual.
2.2.5 All directives, recommendations and general safety rules contained in this manual have to be observed fully.
The machine cannot be operated in any way for purposes other than those described herein. Otherwise, the
manufacturer shall not be deemed responsible for any damages or injuries. And such circumstances would lead
to the termination of the warranty
2.2. General Safety Information
2.3.1 The power cable should be led in such a way that nobody can step on it or nothing can be placed on it. Special
care has to be taken regarding the inlet and outlet sockets
2.3.2 Don’t overload machines for drilling and cutting. Your machine will operate more safely with power supply in
accordance with the stipulated values.
2.3.3 Use correct illumination for the safety of the operator. (ISO 8995-89 Standard The lighting of indoor work
system)

38
2.3.4 Use correct illumination for the safety of the operator. ( ISO 8995-89 Standard The lighting of indoor work
system)
2.3.5 Don’t use any materials other than those recommended by the manufacturer for cutting operations on the
machine.
2.3.6 Ensure that the work piece is clamped appropriately by the machine's clamp or vice
2.3.7 Ensure safe working position, always keep your balance.
2.3.8 Keep your machine always clean for safe operation. Follow the instructions at maintenance and replacement of
accessories. Check the plug and cable regularly. If damaged, let it replace by a qualified electrician. Keep
handles and grips free of any oil and grease.
2.3.9 Unplug first, before conducting and maintenance works.
2.3.10 Ensure that any keys or adjustment tools have been removed before operating the machine..
2.3.11 If you are required to operate the machine outside, use only appropriate extension cables.
2.3.12 Repairs should be carried out by qualified technicians only. Otherwise, accidents may occur.
2.3.13 Before starting a new operation, check the appropriate function of protective devices and tools, ensure that they
work properly. All conditions have to be fulfilled in order to ensure proper operation of your machine. Damaged
protective parts and equipment have to be replaced or repaired properly (by the manufacturer or dealer).
2.3.14 Don’t use machines with improper functioning buttons and switches
2.3.15 Don’t keep flammable, combustive liquids and materials next to the machine and electric connections.

39
3. MACHINE’S DESCRIPTION
Cutting machines with 550 mm diameter circular saw for cutting. PVC and Aluminum profiles in right angle or various
angles in required lengths.
 The feature to be able to cut in the cutting unit in the internal and external angles,
 The feature to be able to cut in 22.5 degree angles in the cutting to inward and outward,
 The opportunity to come to 90 degree of the cutting unit unadjusted,
 The overhead clamp system,
 Standard material carriage conveyor system
 The saw progress in the cutting actions is hydro-pneumatic and the opportunity to adjust sensitively the desired
progress speed according to the material type is available.
 Two hand control system application is available in terms of employee safety.
 The machine is designed properly to CE Instructions.
STANDARD ACCESSORIES
OPTIONAL ACCESSORIES
550 mm Diamond-Tipped Circular Saw
Additional Circular Saw
Air Gun
Conveyor
User’s manual
4. TRANSPORT OF THE MACHINE
4.1. The transport should be done by qualified personnel only.
4.2. The machine may be carried by fork-lift