YILMAZ KD 350 M-D-P User manual

1
GARANTİ BELGESİ
İMALATÇI FİRMA
:
YILMAZ MAKİNE SANAYİ VE TİCARET A.Ş.
ADRES
:
TAŞDELEN MH. ATABEY CD. No 9 34788 ÇEKMEKÖY
İSTANBUL-TÜRKİYE
TELEFON
:
0216.312.28.28 PBX
TELEFAX
:
0216.484.42.88
İMZA
-
KAŞE
:
ÜRÜNÜN
CİNSİ
:
ALÜMİNYUM VE PVC KESME MAKİNESİ
MARKASI
:
YILMAZ
MODEL KODU
:
KD 350 / KD 400 M-D-P
BANDROL/SERİ NO
:
TESLİM TARİHİ
:
GARANTİ SÜRESİ
:
2 YIL
AZAMİ TAMİR SÜRESİ
:
30 İŞ GÜNÜ
YETKİLİ SATICI
FİRMA
:
ADRES
:
TELEFON
:
TELEFAX
:
İMZA
-
KAŞE
:

5
KESME DİYAGRAMI – CUTTING DIAGRAM – ДИАГРАММА ВЫПИЛИВАНИЯ
KD 350 M/D/P

6
KD 400 M/D/P

7
ELEKTRİK ŞEMASI - WIRING DIAGRAM - ДИАГРАММА ЭЛЕКТРОПРОВОДКИ
230V 1P

8
400V 3P

9
BOYUTLAR – DIMENSIONS – РАЗМЕРЫ

10
PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ
RESİM-FIGURE-РИСУНОК 1

11
RESİM-FIGURE-РИСУНОК 2

12
NO
номер
STOK KODU
/ CODE
ПОРЯДОК КОД
ADET
/
QTY
КОЛИЧЕСТВО
NO
номер
STOK KODU
/ CODE
ПОРЯДОК КОД
ADET
/
QTY
КОЛИЧЕСТВО
1 1SA010000-0060 1 57 1SK010000-0003 (KD 350) 1
5 2TU012610-0094 1 57 1SK010000-0004 (KD 400) 1
6 1PL030000-0017 2 59 2TU011110-1018 1
8 2TU011610-0009 1 60 1EL070001-0002 (230 V) 1
9 2TU012610-0102 1 60 1EL070001-0001 (400 V) 1
17 2TU011441-0043 1 61 2TU012110-0029 1
23 3UA030030-0003 1 62 2TU012110-0030 1
25 2TU012610-0100 1 63 2TU012610-0097 (KD 350) 1
33 2TU012710-0007 (KD 350) 1 63 2TU012610-0099 (KD 400) 1
33 2TU012710-0008 (KD 400) 1 64 1PL010000-0076 1
36 2TU011441-0905 (KD 350) 1 66 1PL010000-0042 1
36 2TU011441-0906 (KD 400) 1 66-1 1EL010000-0080 1
40 1YY011000-0023 (KD 350) 1 67 2TU011441-0305 1
40 1YY011000-0025 (KD 400) 1 71 1PN010000-0087 1
42 2TU011210-0073 (KD 350) 1 74 2TU012610-0010 1
42 2TU011210-0100 (KD 400) 1 75 3UA060030-0013 2
47 2TU012610-0096 (KD 350) 1 77 3UA040030-0007 2
47 2TU012610-0098 (KD 400) 1 78 3UA040030-0002 2
50 2TU011110-0135 1 79 3UA110030-0020 1
51 2TU011110-0857 1 83 1PN010000-0012 1
54 2TU011441-0651 1 86 4UN300030-0001 1

13
87 2TU012610-0009 2
88 3UA090030-0008 2
89 2TU011110-0145 1
90 1SR070000-0007 (KD 350) 1
90 1SR070000-0006 (KD 400) 1
91 1SC071000-0005 1
95 1SC041000-0014 3
96 1SC131000-0006 2
97 1SC011000-0002 1
98 1SC0210000-0050 5
100 1SC011000-0036 4
107 2TU012610-0053 1
107 2TU012610-0010 1
119 1PN010000-0157 1

14
YEDEK PARÇA LİSTESİ / SPARE PART LIST / СПИСОК ЗАПАСНЫХ ЧАСТЕЙ
PARÇA
NO
PART NO
НОМЕР
RESİM
PICTURE
РИСУНОК
STOK KODU / CODE
ПОРЯДОК КОД PARÇA ADI – PART NAME
НАИМЕНОВАНИЕ ДЕТАЛИ
54 2TU011441-0651
DIŞ KAPLİN
COUPLIN
2TU011710-0006 TESTERE KAPLİNİ
SAW COUPLIN
9 3UA320030-0002 ÇATAL
CLEVIS
25 2TU012610-0100 GÖNYE
SETSQUARE
47
3UA320030-0014 (KD 350)
3UA410030-0014 (KD 400)
TESTERE MUHAFAZASI
SAW GUARD

15
74
2TU012610-0009 / 0053 (KD 350-400 M/D)
2TU012610-0010 / 0054 (KD 350-400 P/PS)
MENGENE YATAĞI
CLAMP MOUNTING BRACKET
75
3UA060030-0013
(KD 350-400 P/PS)
PNÖMATİK MENGENE
PNEUMATIC CLAMP
88
3UA090030-0008
(KD 350-400 M/D)
MEKANİK MENGENE
MECHANIC CLAMP
77
3UA040030-0007 M8x32 PİPO
M8x32 HANDLE
78 3UA040030-0002 M10*50 PİPO
M12*60 HANDLE
43
1SK010000-0003 (KD 350)
1SK010000-0004 (KD 400)
Ø 350 / 400 TESTERE BIÇAĞI
Ø 350 /400 SAW BLADE

16
83
1PN010000-0012
(KD 350-400 PS)
SPRAYER SU PÜSKÜRTME
VALF
WATER SPRAY VALVE
1SR010000-0005 6204 RULMAN
6204 BEARING
90
1SR070000-0007 (KD 350)
1SR070000-0006 (KD 400)
MOTOR KAYIŞI
MOTOR BELT
75-1 1PL010000-0033
MENGENE PABUCU
CLAMP FEET
66 1PL010000-0042 KOL
HANDLE

17
66-1 1EL090000-0017 ŞALTER
SWITCH
60
1EL070001-0002 (230V-1P 50 Hz)
1EL070001-0017 (240V-1P 50 Hz)
1EL070001-0019 (220V-1P 60 Hz)
1EL070001-0001 (400V-415V 3P 50 Hz)
(440V-3P 60 Hz)
MOTOR
MOTOR
79 3UA110030-0020 ŞARTLANDIRICI
LUBRICATOR
119 1PN0140000-0157 AZ 431 MP VALF
AZ 431 MP VALVE

37
1. GENERAL INFORMATION
1.1. Introduction
The user’s manual given by the manufacturer contains necessary information about the machine parts. Each machine
operator should read these instructions carefully, and the machine should be operated after fully understanding them.
Safe and efficient use of the machine for long term depends on understanding and following the instructions contained in
this manual. The technical drawings and details contained in this manual constitute a guide for the operator.
1.2. Service Information
In case of any technical problem please contact your nearest YILMAZ dealer, or YILMAZ head office through the above
mentioned phone, fax or e-mail address.
Technical labels with the model description of the machine are fixed onto the front side of each machine.
The machine’s serial number and manufacturing year are stipulated on the technical label.
Average life usage of production is 10 years. If you have any further failure and complaint, please inform to our
below mentioned technical service by verbal or written

38
AUTHORIZED TECHNICAL SERVICE CENTER ADDRESS
TAŞDELEN MH. ATABEY CD. No 9 34788 ÇEKMEKÖY – İSTANBUL / TÜRKİYE
Tel [phone] Pbx.
Fax [phone]
E-mail [email protected]
Web www.yilmazmachine.com.tr
For minimize the documantation, It is wery necessary to mention below details at the agreements signed with suppliers and
dealers of the purchased machines
 Machine model  Voltage and frequency
 Machine’s serial number  Date of purchase
 Description of the machine fault  Name of dealer where machine was purchased
 Average daily operation period

39
2. SAFETY
2.1. Safety Symbols and Their Meanings
Read the user guide
Ensure safe working position, always keep your
balance.
Wear ear protectors Elektrical excitation
Wear safety goggles Don’t place your hands between parts in motion..
If the power cable should be damaged
during operation, don't touch and unplug it.
Never use damaged power cables.
High temperature warning
During saw blade change operations, use
protective gloves
Keep your fingers clear of the movable parts of
the glide arm.
The above symbol DANGER WARNING,
warns you against specific dangers, and you
have definitely to read them..
The IMPORTANT symbol above is one telling to
apply special care and to be careful at carrying
out the specified operation

40
2.2. Accidents Prevention
2.2.1 Our machines are manufactured in accordance with CE safety directives, which cover national and international
safety directives.
2.2.2 It is the task of the employer to warn his staff against accident risks, to train them on prevention of accidents, to
provide for necessary safety equipment and devices for the operator’s safety.
2.2.3 It is the task of the employer to warn his staff against accident risks, to train them on prevention of accidents, to
provide for necessary safety equipment and devices for the operator’s safety.
2.2.4 Machine should be operated only by staff members, who have read and understood the contents of this manual.
2.2.5 All directives, recommendations and general safety rules contained in this manual have to be observed fully.
The machine cannot be operated in any way for purposes other than those described herein. Otherwise, the
manufacturer shall not be deemed responsible for any damages or injuries. And such circumstances would lead
to the termination of the warranty
2.3. General Safety Information
2.3.1 The power cable should be led in such a way that nobody can step on it or nothing can be placed on it. Special
care has to be taken regarding the inlet and outlet sockets
2.3.2 Don’t overload machines for drilling and cutting. Your machine will operate more safely with power supply in
accordance with the stipulated values.
2.3.3 Use correct illumination for the safety of the operator. (ISO 8995-89 Standard The lighting of indoor work
system)

41
2.3.4 Do not leave any things on the machine.
2.3.5 Don’t use any materials other than those recommended by the manufacturer for cutting operations on the
machine.
2.3.6 Ensure that the work piece is clamped appropriately by the machine's clamp or vice
2.3.7 Ensure safe working position, always keep your balance.
2.3.8 Keep your machine always clean for safe operation. Follow the instructions at maintenance and replacement of
accessories. Check the plug and cable regularly. If damaged, let it replace by a qualified electrician. Keep
handles and grips free of any oil and grease.
2.3.9 Unplug first, before conducting and maintenance works.
2.3.10 Ensure that any keys or adjustment tools have been removed before operating the machine..
2.3.11 If you are required to operate the machine outside, use only appropriate extension cables.
2.3.12 Repairs should be carried out by qualified technicians only. Otherwise, accidents may occur.
2.3.13 Before starting a new operation, check the appropriate function of protective devices and tools, ensure that they
work properly. All conditions have to be fulfilled in order to ensure proper operation of your machine. Damaged
protective parts and equipment have to be replaced or repaired properly (by the manufacturer or dealer).
2.3.14 Don’t use machines with improper functioning buttons and switches
2.3.15 Don’t keep flammable, combustive liquids and materials next to the machine and electric connections.

42
3. MACHINE’S DESCRIPTION
Mitre cutting machines designed for straight and angle cutting of PVC and Aluminium profiles.
 Cutting at angles of 150-22,50-300-450-900
 KD 350-400 M : Portable with manual clamps, cutting is manual.
 KD 350-400 D : Stationary with manual clamps, cutting is manual.
 KD 350-400 P : Stationary with pneumatic clamps, cutting is manual.
 Machine has been designed in accordance with the CE Safety Directives.
STANDARD ACCESSORIES
OPTIONAL ACCESSORIES
User manual MKN 300 Conveyor
Service wrench (8 mm) MS Machine stand (KD 350-400 M)
Service wrench (17 mm) Cooling system (KD 350-400 P)
350 mm Saw blade (KD 350)
400 mm Saw blade (KD 400)
4. TRANSPORT OF THE MACHINE
4.1. The transport should be done by qualified personnel only.
4.2. The machine should be transported by lifting with proper equipment (not touching the ground during the transport).
4.3. Unless customer requests the contrary, the machine will be delivered with wooden packaging.
4.4. Movable parts on the machine should be fixed before carrying out the transport.
4.5. The machine size and weight measurements, given the technical specification sheet.