Yoshimura 070BG139600 User manual

RESEARCH&DEVELOPMENT OF AMERICA, INC.
www.yoshimura-rd.com
FENDER ELIMINATOR KIT
070BG139600
Yamaha XSR900
5420 DANIELS STREET STE A, CHINO CA., 91710 · [phone] · [phone] · FAX [phone]
THIS PRODUCT IS NOT DOT APPROVED.
Yoshimura R&D of America, Inc. is not liable or responsible for any resulting event caused by the
installation of this product. Check with local laws and regulations for compliance prior to
installation and use. This product is not intended for use on public highways.
! !

No.
Item
Description
Qty.
1
13960-FEBKT
Fender Eliminator Bracket
1
2
070BG-LH-K1
LED License Plate Light
1
3
070BG-LPF
License Plate Frame
1
4
13960-TSB00-L
Left Turn Signal Bracket
1
5
13960-TSB00-R
Right Turn Signal Bracket
1
6
M6X16BHS
6mm x 16mm Button Head Screw
2
7
M6X14BHS
6mm x 14mm Button Head Screw
2
8
M6X10BHS
6mm x 14mm Button Head Screw
6
9
M4X6BHS
4mm x 6mm Button Head Screw
2
10
6MMWASHER
6mm Washer
4
11
6MMLN
6mm Nylon Lock Nut
4
**
BN-SSS-22-18
Butt Connectors
2
**
17029
Yoshimura Sticker Sheet
1
Optional Parts
072BGLTSFK
Yoshimura LED Front Turn Signal Kit
072BGLTSR
Yoshimura LED Rear Turn Signal Kit w/ Relay
070BGUNVTBKT
Universal Turn Signal Bracket Kit
2
** Not shown on diagram.
*** The Yoshimura Universal Turn Signal Bracket Kit is to be used with aftermarket stud-mounted turn signals and is sold separately.
Assembly Diagram
11
1
2
3
4
5
6
7
8
9
10
8
8

6. Using masking tape and marker, mark and
mask fender as shown. Cut and trim using a
rotary tool and file edges smooth removing any
burrs.
7. Cut the stock license plate light connector wires
on the stock fender assembly side. Be sure to
cut at least a 6” section of wire from the
connector.
8. Trim keyhole cover as shown. File edges
smooth.
1. Remove rider seat.
2. Remove the four bolts securing seat latch
bracket and set aside seat bracket to access
rear fender nuts.
3. Locate and disconnect brake/tail light, license
plate light, and rear turn signal connectors.
4. While securely supporting the stock fender
assembly, remove the four fender nuts and
carefully remove the stock fender assembly
making sure not to damage connectors.
5. Disassemble the stock fender assembly.
- Remove seat keyhole cover.
- Remove the brake/tail light assembly.
- Remove the upper fender cover.
- Remove left and right turn signals.
- Separate plastic fender from metal fender
support bracket base.
Removal
3

4. Install the stock turn signals onto (No. 4,5)
13960-TSB00-L/R, left and right turn signal
brackets using the stock hardware.
5. Re-install trimmed plastic fender onto metal
fender support bracket using the stock screws
and install assembled fender eliminator bracket
on top of plastic fender. Secure (No. 1)
13960-FEBKT, fender eliminator bracket using
(No. 8) M6X10BHS, 6mm screws from
underneath.
6. Re-install upper fender cover using opposite
steps of removal.
7. Re-install brake/tail light using opposite steps of
removal.
8. Install (No. 4,5) 13960-TSB00-L/R, left and right
turn signal brackets on the sides of the fender
support bracket using (No. 8) M6X10BHS, 6mm
screws.
9. Route wires through stock location and re-install
trimmed keyhole cover on the backside of the
fender assembly.
10. Re-install fender assembly using the four
fender nuts. Torque to factory specification.
11. Re-connect license plate light, brake/tail light,
and turn signal connectors.
12. Re-install seat latch bracket and rider seat.
13. Check for proper function of license plate light,
turn signals, brake light, and that all brackets
and components are secure prior to riding.
4
Installation
1. Install (No. 2) 070BG-LH-K1, license plate light
onto (No. 1) 13960-FEBKT, fender eliminator
bracket using (No. 9) M4X6BHS, 4mm button
head screws.
2. Using the BN-SSS-22-18, butt connectors
provided in the kit, connect the Yoshimura
license plate light wires to the stock license
plate light wires as follows:
Blue -to- Red Wire
Black Wire -to- Black Wire
a) Strip the stock fender light wire ends
1/4” - 1/2” and insert into BN-SSS-22-18,
butt connectors provided in the kit.
b) Center the spliced wire ends in the
middle and using a heatgun or lighter,
apply heat evenly on the outer edges of
the butt connector to shrink and hold
wires in place.
c) Making sure that the stripped ends are
centered, heat the center of the butt
connector evenly until the solder begins
to liquify.
d) Allow to cool completely and tug both
ends of the wires to verify that connection
is secured.
Scan for link to butt connector instruction video.
3. Secure (No. 3) 070BG-LPF, license plate frame
to (No. 1) 13960-FEBKT, fender eliminator
bracket using the hardware shown below.
1
2
3
6
7
10
11
9
1