YOUYANG ELB Series Manual

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 1/34
OPERATION & MAINTENANCE
MANUAL
ELB-TEDL : ELEVATED OMNIDIRECTIONAL LOW INTENSITY LIGHT
YOUYANG AIRPORT LIGHTING EQUIPMENT INC.

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 2/34
REVISION RECORD
This Revision Record of Manual is written in below Table and we supply new
updated Manual with product.
This Manual can be revised anytime for better improvement of products and its
Revision contents are made by company production process regulation and will
give to customers as newly updated Hard copy and Soft copy by CD.
This Manual not including content for discontinued parts and products.
REVISION RECORD
REVISION NO
CONTENTS
DATE
SIGN
Rev 0
FIRST MADE
2015-02-24

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 3/34
CONTENTS
1. General
1.1 Knowledge before Operation(use)
1.2 Cautions for Safety
1.3 Quality guaranty
2. Product specification
3. Installation
4. Maintenance & Repair procedure
5. Transportation & Storage
6. Drawings & Parts List
6.1 Ordering Code Information

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 4/34
1. General
1.1 Knowledge before use
Please read carefully this Manual with below Caution before use and use correctly.
If you do not understand and have any questions, please contact with below
department and make best Installation, Operation and Maintenance after sufficient
knowledge from us.
Please transfer this Manual to person in charge of end user and maintenance person
and Duty maintenance manager.
Please store this Manual where can see easy by person in charge always and use
anytime when required.
Company:
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. KOREA
Department:
Quality Assurance Team
Tel:
[phone]
Fax:
[phone]
E - Mail
[e-mail]

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 5/34
1.2 Cautions for Safety
Keep this Caution to use products at safely and correctly to prevent before any
troubles and dangerous cases are occurred.
Use this product function as sufficiently and safely after carefully reading of this
Manual.
The Caution means as below 2 kinds:
WARNING
When user do violate this Introduction of Manual, it
cause serious injury and death to user.
NOTICE
When user do violate this Manual introduction, it
cause light injury to user and made products
troubles.

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 6/34
WARNING
1. Do not Repair work when Power is ON and electrical circuit operated. This will make
Electric Shock to user.
2. Do not cabling work and disassembly work of products even Power is not connected.
Do period check only by eye. Otherwise this will make Electrical shock.
3. Do not work and touch when any small Water is covered on the product. This will
make Electrical shock to user.
4. Do not use when a Cable is peeled off and damaged. This will make Electrical shock to
user.
5. Do Make sure Fastening and fix after installation of product.
NOTICE
1. Please use input power as allowed range. Otherwise, this will make product damage
and fire reason.
2. Please do not make water input and dust entering to product. This will make product
damages and fire reason.
3. Please use all parts must be correct parts to product. Otherwise, this will make
product damages and fire reason.
4. Please do not make product inside cabling by arbitrary changing. This will make
product damages and fire reason.
5. Please do maintenance by trained technician only. Otherwise, non-qualified persons
make product damages and trouble.

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 7/34
1.3 QUALITY GUARANTY
The product guaranty under this manual applied is 1 year after supply to site. The
consumable parts are excluded from guaranty period.
The troubles caused by products defects will be free of charge during guaranty period,
but, user mistakes and mis-use will be charged.
PRODUCT GUARANTY RANGE
Div.
A/S charge
Guaranty & support period
Product
defect
free A/S
1 year after supply to site
charge A/S
10-15 years after guaranty finished.
User defect
Free A/S
None
Charge A/S
10-15 years from guaranty finished.

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 8/34
2. Product Specification
2.1 TEDL: ELEVATED OMNIDIRECTIONAL LOW INTENSITY LIGHT
No
Item
Specification
1
Environme
ntal
Property
Operating temperature
-55 ~ +55℃
Storage temperature
-40 ~ +60℃
Precipitation
IP54
Salt fog
Exposure to a corrosive salt atmosphere
Temperature shock
Exposure of the hot light fixture to cold water spray
Wind Velocity
Exposure to wind velocities of 90m/Sec.
2
Electrical
Property
In put power
6.6A series circuit
Power consumption
28.7VA
Lamp
LED lamp
Lamp type
XP-E(CREE)
Lamp specification
Blue : 1W
Lamp life
＞50,000 hour
3
Photometr
ic
Property
Light color
Blue
Main beam angle
Vertical : 0°~ 6°, Horizontal : 360°
Min intensity
Blue : 2 cd
Chromaticity
Blue (x : 0.1322, y : 0.0603)
4
Mechanic
al
Property
Installation height
300mm. Maximum
size
Ø112*300 Maximum
Weight
1.6Kg
Frangibility of coupling
Breakable under 230Kg pressure on 30cm
from breakable points

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 9/34
No
Item
Specification
Wind velocity
300 knots
5
Surface
Treatment
Treatment
Powder electrostatic painting
color
Aviation yellow
6
Compositi
on
Body
Aluminum die-casting (ADC 6)
Body support
Aluminum die-casting (ADC 6)
Globe
Polycarbonate (Clear)
2 Pole plug
L- 823 , STYLE 6.

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 10/34
2.2 ELB-TEDL: ELEVATED OMNIDIRECTIONAL LOW INTENSITY LIGHT Outer Drawing

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 11/34
3. INSTALLATION
3.1 INTRODUCTION
The light fixture shall be substantially assembled and supplied, based on the user’s
demand.
The light fixtures shall be in accordance with KS, ICAO and FAA specifications and
lamp wattages and color of beam shall be agreed with the user for the different
conditions of the site.
The following comments for the installation of the light fixture and it shall be in
compliant with ICAO, FAA, and any other countries’installation specifications.
3.2 INSTALLATION OF THE LIGHT FIXTURE
3.2.1 INSTALLATION OF TAXIWAY LIGHTS
60m max
BAPID
EXIT TAXIWAY
STRAIGHT TAXIWAY
3m Min
Figure 1.1 Lighting configuration
1. Taxiway edge lights on a straight section of a taxiway and a runway forming
part of a standard taxi-route should be spaced at uniform longitudinal intervals
of not more than 60M.
2. The lights on a curve should be spaced at intervals less than 60M so that a
clear indication of the curve is provided.
3. Taxiway edge lights on a holding bay, de-icing/anti-dicing facility, apron, etc.
should be spaced at uniform longitudinal intervals of not more than 60M.
4. The lights should be located as near as practicable to the edge of the taxiway
at a distance of not more than 3M.

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 12/34
Taxiway edge lights on a runway turn pad should be spaced at uniform longitudinal
intervals of not more than 30M.
3.3 LIGHT BASE MOUNTING
The installation methods and procedures are listed as below and must be installed
either in the Deep base or Shallow base. The base(box) installation method
is in accordance with FAA AC 150/5340-26. However, users shall be follow
the special installation methods under their country’s regulations, and this
process shall be discussed together, between manufacturer and end user,
to decide a proper installation method.
3.3.1 MOUNTING DEEP BASE
Flexible conduit may be connected to the base either
through a hub or grommet.
Notes:
1.
RIGID CONDUIT
(OPTIONAL)
MUD DAM
102 mm
FLANGE RING
FLEXIBLE CONDUIT SUBGRADE
VARIES
VARIES
BASE AND
OR SUBBASE
CAGE #4 BARS
STEEL REINFORCING
VARIES
CONCRETE
3mm
6mm APPROX
76mm
305mm MIN
152 mm Min
Figure 3.2 DEEP BASE (L-867 TYPE)
Deep base for runway edge lights shall be mounted and installed as per below
procedure.

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 13/34
1) Prepare the installation drawing for deep base which shall be installed on the
paved runway & taxiway.
2) Mark the installation point of deep base.
3) Cut the area where the deep base shall be installed. (Refer to Figure 3.2)
4) Cut the surface of the asphalt pavement to make the cable conduit through the
cable way.
5) The lower part of cutting comes to the size of min. 152mm extra spacing as the
bottom and of min. 305mm extra spacing as the side.
6) Place the deep base in position.
7) Fix the deep base in line with both directions of runway as shown in the below
figure.
BEAM DIRECTION OF DEEP BASE
8) Connect earth wire and earth rods.
9) Burry the deep base and fill epoxy resin or concrete in a space of the mounted
deep base.
10) Clean and dry thoroughly the deep base.

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 14/34
3.3.2 CONNECTION FOR TRANSFORMER AND PRIMARY CONNECTOR KIT
Figure 4.1 CONNECTION FOR TRANSFORMER AND PRIMARY CONNECTOR KIT
Figure 4.2 4.1 CONNECTION FOR TRANSFORMER AND SECONDARY CONNECTOR KIT
1) Clean the inside of the cable conduit and remove moisture or liquid remaining in
the cable conduit. Damage on joint bolts and connection parts of the cable
conduit should not be present.
2) Lay down the light fixture on the soft surface of the ground.
3) Remove coupling from the light fixture and connect it to male screw of the
conduit.
And then, fix it tightly with spanner.

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 15/34
4) Make secondary connector kit connected with isolating transformer toward
outside.
5) Lay down the light fixture on soft fabric and connect secondary lead wire plug of
the light
fixture with receptacle of the secondary cable of the isolating transformer.
(Refer to Figure 4.2)
6) Clean the surface of the plug of lead wire of light fixture and receptacle of
isolating transformer
And do tightly taping with EPR tape and PVC isolation tape.
7) Fill the surplus lead wire into the buried elbow conduit and fix the light fixture
with coupling by
fastening with three bolts. Make sure that power connection cable should be
well arranged without knot or twist.
8) Finally check if the light fixture is completely installed and clean the
surroundings in work area.
9) Make alignment for the installed light fixture with jig and leveling tools.
(Refer to section 3.5 : procedure of alignment of the light fixture)

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
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3.4 INSTALLATION OF LIGHT FIXTURE
WARNING
Replace the light fixture when disconnected from line voltage
CAUTION
1. Do not allow scar or impurities such as residue of glue to remain in frangible
joint parts where the light fixture and the deep base are in contact.
2. Remove water from the deep base or cable conduit when installing the light
fixture. Especially water remaining in the deep base will be bloated when frozen
and it may cause damage to the light fixture.
3. Fix tightly secondary cable of the light fixture and isolating transformer.
4. Do not carry or move the light fixture when connected with isolating
transformer and secondary lead wire.
5. In case of replacement for the light fixture, check if the replaced light fixture is
equal type in the same color of light.
6. Do not allow any tools or device to remain in work place after installation and
clean the light fixture with plastic bar or brush to avoid mechanical damage to
the light fixture.

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 17/34
3.4.1 EQUIPMENT AND TOOLS
Equipment and tools should be available prior to installation as follows.
Arranging Jig equipped with optical device
Torque wrench
Ring spanner set
“L”shape wrench set
Silicon grease
Driver set
Miscellaneous tools required if any
3.4.2 CHECK POINTS BEFORE INSTALLING THE LIGHT FIXTURE
The deep base or shallow base should be mounted properly before installing the light
fixture in accordance with the following requirements. Check if ;
The light base is located correctly in compliance with requirement in KS, ICAO
and FAA
The light base is aligned in compliance with the required regulations
Isolating transformer is connected to direct load circuit.
3.4.3 PROCEDURE OF INSTALLING LIGHT FIXTURE
1) Prior to installation of the light fixture, check and confirm if the light base is
correctly installed in accordance with beam direction and in line with ground level.
2) Closely check if any damage on the light base exists.
3) Clean the light base and remove water or moisture in it.
4) Lay the light fixture down on the soft surface of the ground with the bottom of the
light forwarded to the upper part.
5) Connect secondary lead wire plug (FAA L-823 2 polarity plug or P3A) of the light
fixture to receptacle of isolating transformer and secondary connector kit. Clean
the conducting parts such as pin & socket and rubber surface by diluent.
6) Do taping the connecting parts with EPR tape or PVC insulation tape.
7) Connect the light fixture on the light base. Make sure that power cable should be
well aligned not to be twisted or tied .
8) Check and make alignment for the light fixture in accordance with correct beam
direction, color of light and mentioned arrow.
9) Fix the light fixture on the light base torqued with 30N.m with torque wrench and
apply anti-pulling substance such as lock-tight on the bolts.
10) Finally check if the light fixture is correctly installed and clean the surroundings in
work area.

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 18/34
3.5 ALIGNMENT OF THE LIGHT FIXTURE
This section contains how to do alignment for the light fixture with JIG and tool
after installation.
3.5.1 HOW TO USE ALIGNMENT TOOLS
3.5.1.1 LEVELING TOOL
Leveling tool is to make horizontal alignment of the light fixture after installation.
Remove the external lens (globe) from the light fixture and place the leveling tool
on it.
Check hydro-level in the vial of the leveling tool and align it to be horizontal with
reference to the below figures showing the hydro level.
Leveling tool has ±1°of tolerance and direction toward the bubble means it is
placed in higher position
Shape of leveling tool and status of level
Normal level Level higher in the left

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 19/34
3.5.2 THE METHOD TO SET HORIZONTAL ANGLE
NO.
PHOTO
DESCRIPTION
1.
Take the jig out of storage box
Loosen a little enough to adjust horizontal angle of the
bracket holding upper assembly of the fixture with
wrench.
2
Fit the jig on the fixture.
3
Adjust the angle with hydro-level vial.
4
Fix the locking bracket with wrench after setting the
angle.
5
Detach the jig from the fixture.
6
Store the equipment in storage box after work.

OPERATING & MAINTENANCE MANUAL MODEL : ELB series
YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 20/34
4. MAINTENANCE & TROUBLESHOOTING
4.1 MAINTENANCE TASK & SCHEDULE
Preventive maintenance for airfield lighting fixtures is crucial for safe air operation.
Check and follow preventive maintenance schedule with reference to the below
table to keep elevated runway edge light operating efficiently.
PREVENTIVE MAINTENANCE CHECK LIST
ARTICLE OF MAINTENANCE
DAILY
WEEKLY
MONTHLY
HALF-
YARLY
ANUALLY
EMERGENCY
LIGHTING ILLUMINATION STATUS
●
GRASS HINDERING ILLUMINATION
●
CLEANING & DAMAGE TO LENS
●
ALIGNMENT & DIRECTION OF BEAM
●
CLEANING OF LAMPS & SOCKETS
●
HEIGHT OF THE LIGHTING
●
MOISTURE INSIDE THE LIGHTING
●
RUST, PAINT PEELED OFF
●
BREAK OF THE LIGHTING
●
CABLE RESISTANCE
●
PACKINGS
●
DEICEING & REMOVING SNOW
●