YS FZ110S User manual
SPECIFICATIONS
FIG.2
TAPPET CLEARANCE ADJUSTMENT
1. Tappet clearance is factory preset. No adjustment is necessary unit
after 1 hour of operation(includiing break-in period).
2. Clearance adjustment should be done when the engine is cool.
When the engine temperature is high, clearance is higher due to
thermal expansion.
3. The proper clearance setting should be at 0.04-0.1mm. The
adjustment is achieved by loosing the locknut (FIG.2) and turning
the adjusting screw. Tighten the locknut after the adjustment is
achieved. After the initial 1 hour adjustment, this procedure should
be performed after every 2 hours of use.
CAMGEAR TIMIING ADJUSTMENT
If for some reason you have to disassemble your engine, please
follow these important steps on reassembling the cam gear.
1. Remove the carburetor and backplate assembly. Notice the
impression made on the crankshaft counterweight. Position it
directly straight down or in line with the case outer seam line.
2. When reinstalling the cam gear, the side with a point mark should
be facing the opening of the gear box. Note that it should also be
mounted with the point mark located towards the top of the engine
just below the cam followers.
IMPORTANT!
Silicone rubber is used in many parts of the YS engine.
Use only glow fuel or methanol for cleaning. Gasoline and other
volatile solutions will damage the silicone if used.
WARRANTY
Strict quality control is implemented by our factory in all phases, from
parts manufacturing to fi nal assembly. If performance deteriorates or
a part fails due to a manufacturing error, YS will repair or replace the
engine at no charge in the period of one year from date of purchase.
Warranty does not cover normal maintenance.
Should the engine be modifi ed, incorrectly assembled or abused,
there will be a nomal charge for parts and labor. The use of four cycle
fuel due to the low oil content will also void warranty.
Bore 30.4mm
Stroke 24.8mm
Displacement 18cc
Weight 730g
Practical rpm 2,000-13,000rpm
FIG.1
PROPELLER INSTALLATION
Due to the high torque of the FZ110S engine, we have equipped it
with double locknuts for safety.
1. Mount the propeller and tighten the rear nut. Next, tighten the
front nut as shown in FIG.1.
2. Select a good quality propeller that will turn in the 8,000 to
11,000rpm range. We recommend sizes 14x11-12, 15x10-11
START-UP
1. Remove tube(B) from the fi lter, remove tube(A) from the check
valve, then fi ll the tank.
Caution: If tank is fi lled or under pressure remove tube(A) fi rst;
then tube(B). Fuel will eject if tube(B) is removed fi rst while the
tank is pressurized.
2. Open the needle valve 1 1/4~1/2 from the fully closed position.
3. Open the throttle fully and slowly turn the propeller ten turns. This
primes the system by pressurizing the tank and sending fuel to
the carburetor.
4. Pour several drops of fuel into the carburetor.
5. Close the throttle to the idle position and connect the glow plug
cord. The engine is now ready for starting.
Do not attempt to start at full throttle, as this is very dangerous.
BREAK-IN
To maximize engine performance and increase durability, please
follow this break-in procedure:
1. Use the same size (or slightly smaller) propeller than you intend to
use in fl ying.
2. Use a good quality fuel which contains 15-30% nitromethane and
an oil content of 15-20%. Synthetic or castor oil can be used, or
a combination of synthetic and caster. Do not use four cycle fuel
due to low oil content.
3. The needle valve should be set so that the engine is running at
a rich setting. Run the engine approximately 20 minutes with this
setting.
4. Mount the engine to the model and fl y ten times with this setting.
This concludes the break-in procedure. It is advisable to always
use a slightly rich setting to keep the moving parts lubricated,
even after the break-in period.
HIGH SPEED ADJUSTMENT
1. Adjustment of high speed is done by the high speed needle
valve. When it is turned clockwise, the mixture is leaner. When it
is turned counterclockwise, the mixture is richer. A good starting
position for the high speed needle valve is 1 1/4 turns open from
fully close position.
2. When the engine is started, open the throttle gradually. Next, fi nd
the peak position (highest RPM) by adjusting the needle valve.
Then the needle valve should be opened approximately 1/8 of
a turn from full RPM to achieve best performance. The engine
may stop if the throttle is opened to full immediately after starting.
Wait unit the engine temperature rises and then open the throttle
slowly.
3. For fl ying, it is advisable to use a slightly richer mixture setting. By
using a richer mixture, the engine temperature is maintained and
RPM stability improves.
LOW SPEED ADJUSTMENT
This engine is equipped with a low speed needle valve to adjust
the mixture from low to mid throttle. This needle valve is located on
the side of the throttle barrel opposite the throttle arm (FIG.1).
1. Open the low speed needle to 3 turns from fully closed position.
2. The low speed needle valve should be set after the high speed
needle valve has been adjusted. Close the throttle gradually to a
idle (approximately 2300rpm). Let it idle for 20 to 30 seconds and
then slowly advance the throttle. The adjustment is satisfactory at
low speed if transition is smooth at this time.
3. If the engine is running rough on idle, the low speed mixture
is rich. If the engine starts to speed up and dies on idle or
starts to detonate, when advancing the throttle, the mixture is
lean. Turn the low speed needle valve clockwise to richen and
counterclockwise for a leaner mixture (note that the direction of
the low speed needle valve is opposite the high speed needle
valve). Adjustments to the low speed needle valve should be 1/8
to 1/4 of a turn increment at a time to achieve smooth throttle
response.
Bore 30.4mm
Stroke 24.8mm
Displacement 18cc
Weight 730g
Practical rpm 2,000-13,000rpm
FEATURES
The FZ110S is the most powerful 110 four cycle engine available.
This engine offers many exclusive features that have been proven on
other YS engines.
Supercharged system with simplifi ed structure to keep weight to a
minimum while still retaining maximum effi ciency.
Air chamber that uses crankcase pressure coupled with a double
throttle valve system which allows a bigger charge of fuel and air
mixture to enter the intake valve for more power.
Fuel injection system for superior throttle response. This system is
unaffected by tank position or by the attitude of the model.
GlOW PLUG
Select the most appropriate glow plug from those designed
specifi cally for 4 cycle engines. Glow plug selection greatly affects
the maximum engine output and low idle. If RPM's decrease or stop
when the booster cord is removed, replace the plug.
We recommend YS #4 (P0040) or OS Type F.
INSTALLATION
1
. Connect the engine to the tank as shown in FIG.1. Since
high pressure is applied to the tank, tighten all connections
carefully. Care must be taken to prevent pressure leakage due to
undertightening of the check valve or by kinking the fuel lines.
2. Always uses a fuel fi lter ( not included ). We recommend the YS
fi lter ( 6720 ).
3. Match the direction of the check valve arrow to FIG.1, with the
arrow facing towards the tank.
YS FZ110S
OPERATOR'S MANUA
L
0.04-0.1mm
Rockerarm
Rocknut
Adjustingscrew
Checkvalve
Fuelfilter
Tube(Ｂ）
Tube(Ａ）
Regulator
Highspeedneedle
Lowspeedneedle
Regulatorscrew
Throttlestopscrew
Frontnut
Rearnut
YAMADA MFG. CO.,LTD.
67TuchitoriInyamaAichi484-0917Japan
2007FEB
63
62
61
60
56
51
66
67
49
53
54
57
52
55 58
59
47
50
46
48
17
19
18
20
1
40
36
40
38
37
39
42
44
DETAIL A
A
68
76
75
71
69
70
73
74
72
43
44
41
29
45
8
26
27
4
3
9
2
5
6
7
11
10
12
34
32
30
31 33
35
14 16
13
15
28
29
22
21
24
23
25
67
67
67
67
65
78
79
77
64
NO. PART# DESCRIPTION QTY
1 F7301 Crankcase 1
F7302A Cylinderheadassembly
2 F7302 Cylinderhead 1
3 F9103 Intakevalve 1
4 F9104 Exhaustvalve 1
5 F1209 Valvespringset 2
6 F9106 Springretainerset 2
7 F9107 Springretainerclips 4
8 F7308 Cylindergasket 1
9 F7309 Headscrews 4
10 F9112 Valvecover 1
11 F9113 Valvecovergasket 1
12 F9114 Valvecoverscrews 2
13 F9115 Rearairchamber 1
14 F9116 Airchambergasket 1
15 F9117 Airchamberscrews 4
16 F9118 AirchamberOring 1
17 F7317 Crankshaft 1
18 F7318 Crankshaftring 1
19 F7319 Rearbearing 1
20 R6211 Frontbearing 1
21 F9122 Frontbearingoilseal 1
22 F9323 Drivewasher 1
23 F9324 Drivewasherretainer 1
24 F1266 Propellerwasher 1
25 F1267 Propellernutset 2
26 F1421 Piston 1
27 F1224 Pistonring 1
28 F1222 Wristpin 1
29 F1323 Wristpinretainer 2
30 F9131 Rockerarmset 2
31 F1213 Tappetadjustingscrewset 2
32 F1214 Tappetadjustingnutset 2
33 F9134 Rockerarmshaft 1
34 F9135
Rockerarmshaftscrew
1
35 F1217 Eringset 2
36 F1235 Camgear 1
37 F9138 Camgearcover 1
38 F1233 CamgearcoverOring 1
39 F9140 Camgearscrews 2
40 F1242 Camgearbearingset 2
41 F1236 Camfollowerset 2
42 F9143 Pushrods 2
43 F9144 Pushrodcovers 2
44 F1239 PushrodcoverOrings 4
45 F7345 Conrod 1
F7346A Backplateassembly
46 Backplate 1
47 Discvalve 1
48 Discvalvepin 1
49 F7349 Discvalvesetscrew 1
50 F9152 Backplategasket 1
F7351A Carburetorassembly
51 F9354 Carburetorbody 1
52 F7352 Throttlevalve 1
53 F9156 Lowspeedneedlevalve 1
54 F9157 LowspeedneedlevalveOring1
55 F9358 Throttlebarrelseal 1
56 R6124 Throttlevalveretainer 1
57 F1260S Throttlearmset 1
58 F1258 Throttlestopscrew 1
59 F1259 Throttlestopspring 1
F1545S Needlevalveassembly
60 F1545 Needlevalve 1
61 F1546 NeedlevalveOring 1
62 F1555 Needlevalveseat 1
63 F1556 NeedlevalveseatOring 2
64 F1557 Needlevalvedetent 1
65 F7365 Nipple 1
66 F9164 Carburetorgasket 1
67 F7367 Carburetorscrews 6
F7368A Regulatorassembly
68 F3168 Regulatoradjustingscrew 1
69 F3169 RegulatoradjustingscrewOring1
70 F3170
Plungerspring
1
71 F3171 Plunger 1
72 F3172 RegulatorbodyA 1
73 F3173 Diaphram 1
74 F7374 RegulatorbodyB 1
75 F7375 Staylower 1
76 F7376 Stayupper 1
F9377A Mufflerset
77 F9377 Mufflerassembly 1
78 F9378 Exhaustpipe 1
79 F9379 Rocknuts 2
F7390 Gasketset 5
F9391 Oringset 11
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