YSI MultiDO 5400 User manual

YSI Incorporated
5400 & 5500D-01, 5500D-02, 5500D-04
MultiDO
Monitor, Control, & Alarm Instruments
User Manual

YSI 5X00
3
YSI 5X00
2
Item # 605877
Rev F
Drawing # A605877
May 2015
Copyright
©2015 YSI Incorporated.
Manufacturer:
YSI, Incorporated
A Xylem Brand
1700/1725 Brannum Lane
Yellow Springs, OH 45387 USA
937-767-7241 www.ysi.com
All trademarks herein are
registered to YSI Incorporated
unless otherwise noted.
Teon is a trademark of DuPont.
Microso and Windows are registered trademarks of the Microso
Corporation in the United States and other countries.
Pentium is a registered trademark of Intel Corporation.
Document information
Table of Contents
1 Introduction............................................................ 9
Introduction ..........................................................................................10
Product Description .............................................................................11
Preview of User Manual.......................................................................12
Product Specications .........................................................................13
Environmental Specications.........................................................14
Input System Specications ...........................................................14
Component and System (non input) Specications .....................16
2 Safety ....................................................................... 19
THIS IS IMPORTANT ..........................................................................20
Warnings and Cautions..................................................................20
Warnings ..................................................................................21
Cautions ...................................................................................23
3 Installation & Wiring .............................................. 25
Hardware Installation ...........................................................................26
Step 1 Install 5X00.........................................................................27
Location Considerations...........................................................27
Mount the 5X00........................................................................28
Surface Mount ....................................................................28
Rail Mount ..........................................................................29
Panel Mount .......................................................................29
Install the Weather Shield...................................................33
Step 2 Locate and Install Sensor(s)...............................................34
Location Considerations...........................................................35
YSI 5420 and YSI 5421 (Galvanic) probe assemblies .............37
YSI 626250 ODO (Optical Dissolved Oxygen) sensor.............37
Install Temperature Sensors.....................................................38
Wiring Information..........................................................................39
PCBs ........................................................................................39
5X00 Bulkhead Fittings ............................................................40
Accessing the I/O Board ..........................................................40
Open Front Panel to Access I/O Board ..............................41
Close Front Panel...............................................................41
Control Board ...........................................................................42
Step 3 Ground 5X00 ......................................................................43
Directions to Ground 5X00.......................................................44
Step 4 Wire Power .........................................................................45
Wire AC Power.........................................................................45
Table of Contents

YSI 5X00
5
YSI 5X00
4
Table of Contents
Directions to Wire AC Power ..............................................45
Wire DC Power and Backup Power .........................................46
Directions to Wire DC Power/DC Backup Power ...............47
Step 5 Wire Sensor(s)....................................................................49
Wire DO Sensors .....................................................................49
Directions to Wire DO Sensor(s) ........................................49
Wire Temperature Sensor(s) ....................................................52
Directions to Wire Temperature Sensor(s) .........................53
Step 6 Wire Relay outputs .............................................................54
Directions to Wire Relay Outputs .............................................54
Wiring a Contactor ...................................................................55
Step 7 Wire Aux Inputs (Non Temperature) ...................................56
Directions to Wire Aux Inputs (Non Temperature Inputs) .........57
Step 8 Wire Network ......................................................................60
Directions to Wire Network.......................................................61
Step 9 Wire and Install Communication Equipment.......................66
Email Alarming .........................................................................66
RS232 Communication ............................................................66
Ethernet (TCP/IP) Module Communication..............................68
Step 10 Install and Wire IOEM/REM instruments ..........................68
Lightning and Surge Protection......................................................68
Sealants, Desiccants, and Securing 5X00.....................................69
4 Conguring 5X00 Systems ................................... 71
5X00 Conguration and Monitoring .....................................................72
Front Panel Keys ...........................................................................73
Softkeys ...................................................................................73
Run Screen ....................................................................................75
Run Screen Icons.....................................................................76
Menus ............................................................................................78
Submenu Screen Types...........................................................80
Main Menu .....................................................................................81
Calibration Menu............................................................................81
Getting Ready to Calibrate.......................................................82
Calibration Log .........................................................................83
DO............................................................................................83
Directions to Calibrate DO Sensor %Sat............................83
Directions to Calibrate DO Sensor mg/L ............................84
Local vs Remote Instruments ........................................................86
System Menu .................................................................................86
Adjust Contrast.........................................................................87
Buzzer ......................................................................................88
BackLighting Timer...................................................................89
Communication ........................................................................89
Email Alarming....................................................................90
Ethernet..............................................................................92
Node Network.....................................................................97
Send Test Email Msg..........................................................99
Email Retry Delay...............................................................100
Force Serial Port.................................................................101
Non-Networked (Stand Alone) 5X00s ......................................101
Congure AUX .........................................................................102
Probe Name .......................................................................102
Input Type...........................................................................103
Congure E-AUX ......................................................................108
Probe Name .......................................................................109
Instrument...........................................................................110
Channel ..............................................................................111
Input Type...........................................................................111
Data Logging............................................................................117
Data Logging ......................................................................118
Event Logging ....................................................................120
Date/Time.................................................................................122
Display Settings .......................................................................123
ODO Cal K (5500D-01, 5500D-02 and 5500D-04)............................ 124
Downloader/Updating 5X00 Firmware .....................................126
Firmware Updater Directions..............................................127
Force Downloader ..............................................................130
General Alarm ..........................................................................131
Alarm Hold Off....................................................................132
Relay ..................................................................................132
Name Devices/Sensors............................................................134
Password .................................................................................137
Power Fail Menu ......................................................................138
Serial Number ..........................................................................139
Service .....................................................................................140
Reset Clean Probes ...........................................................140
Reset To Factory ................................................................141
Output Test .........................................................................144
Service Hold.............................................................................147
Version .....................................................................................148
AquaManager and the System Menu ............................................149
Sensor Setup .................................................................................150
Control Mode............................................................................152
Set Point Control ................................................................153
Timed versus Normal (non timed) Control..........................157
Table of Contents

YSI 5X00
7
YSI 5X00
6
Validation Error and Autox - Set Point Control Only .........157
PID/PWM and PID 4/20mA Control mode ..........................159
Aux and E-Aux Relay Digital ....................................................164
Aux and E-Aux Analog (0-1VDC, 0-5VDC and 4/20mA).....166
Temperature .............................................................................168
DO 1-4......................................................................................173
Salinity & Temp Compensation for DO Measurements ......173
Two Range Controls for DO ...............................................173
Congure DO Systems.......................................................174
E-Aux system Ofine..........................................................177
Congure sensor system as a 4/20mA output....................178
AquaManager and the Sensor Setup Menu.............................179
Timers ............................................................................................180
Timers 1-4 ................................................................................180
Directions to Congure Timers 1 - 4 ...................................180
Feed Smarttm Timers 1-4...........................................................182
Feed Mode .........................................................................184
Daily Weight ......................................................................185
Daily Feedings ...................................................................185
FCR ...................................................................................186
Sensors ..............................................................................187
Calibrate .............................................................................189
AquaManager and the Timer Menu..........................................190
Control Menu .................................................................................192
Msg’s Menu....................................................................................193
Calibration Logs ......................................................................194
Event Logs ...............................................................................194
Sensor Logs .............................................................................195
Svr Hold softkey Button .................................................................196
5 AquaManager ......................................................... 197
Installing AquaManager .......................................................................198
PC requirements and features .......................................................198
Software Installation.......................................................................199
AquaManager Windows.................................................................200
Explorer Window ......................................................................200
Node (Graph) Window .............................................................202
Systems Management........................................................203
Database Management..................................................................204
Autopoller.......................................................................................204
Mapping ...................................................................................205
AquaManager Alarm Emails.....................................................206
Table of Contents
6 Maintenance ........................................................... 207
Maintenance ........................................................................................208
Probe Maintenance at the Deployment Site ..................................208
Algae and Debris......................................................................208
Calibration Checks.........................................................................209
Recommended Quality Assurance Protocol ..................................209
Alternative Quality Assurance Protocol (quick check and adjustment)
210
Sensor Care and Maintenance ......................................................211
DO Sensor ...............................................................................211
YSI 626250 sensor maintenance .......................................211
YSI 5422 Electrode Maintenance.......................................212
YSI 5420 and 5421 Sensor Maintenance...........................213
Recommended Cleaning of the 5X00 and Accessories.................215
Storage ..........................................................................................215
Short Term Storage ..................................................................215
Long Term Storage 5420, 5421 and 5422................................215
Long Term Storage 626250......................................................216
Sensor Replacement .....................................................................216
Charging DC batteries ...................................................................216
AquaManager Database Maintenance ..........................................216
Replacement Parts & Accessories.................................................216
Appendices............................................................... 217
Appendix 1 - Unpacking and Inspection ..............................................218
Appendix 2 - Troubleshooting ..............................................................219
Sensor Troubleshooting ...........................................................219
Relay (Outputs) Troubleshooting .............................................220
Email Alarm Troubleshooting ...................................................221
Network Troubleshooting .........................................................222
5X00 Systems Troubleshooting ...............................................223
Firmware Updater Troubleshooting..........................................223
Feed Timer Troubleshooting ....................................................224
AquaManager Troubleshooting ................................................224
Appendix 3 - Menu Maps.....................................................................225
Menu Map Key...............................................................................226
Appendix 4 - Declaration of Conformity ...............................................248
FCC Required Notice.....................................................................251
Appendix 5 Parts and Accessories ......................................................252
Appendix 6 - SMS messaging .............................................................255
Appendix 7 - Alpha “A” curve ...............................................................256
Appendix 8 - Warranty .........................................................................257
Table of Contents

YSI 5X00
8
1 Introduction
-5400/5500 Product Description
-User Manual Guide
-Specications
Appendix 9 - Contact Us......................................................................258
Ordering and Technical Support ....................................................258
Service Information ........................................................................258
Appendix 10 - Recycling ......................................................................259
Recycling .......................................................................................259
Battery Disposal.............................................................................259
Index .............................................................................. 260
Table of Contents

YSI 5X00
11
YSI 5X00
10
Introduction
ank you for purchasing a YSI 5X00 instrument.roughout this manual YSI
“5X00” is used globally to refer to YSI 5400, 5500D-01, 5500D-02 and 5500D-04
instruments. YSI 5X00s are fully programmable aquatic control and alarm instru-
ments. A key feature of all 5X00 instruments is the ability to independently operate
four dissolved oxygen (DO) inputs, six auxiliary (Aux) inputs and 8 E-Aux systems.
(E-Aux systems require using an optional IOEM.). is allows control of multiple
water systems from one instrument. Peripheral devices wired to the instrument
respond to user-dened congurations to ensure that stable water conditions are
maintained. e instruments’ on-site and remote access capability are suitable for
a variety of applications.
5X00 features:
- four (4) independent DO systems;
- six (6) independent Aux I/O systems - [digital, analog (0-1VDC, 0-5VDC,
4-20mA). In addition four (4) of the six Aux I/O systems can be used as
temperature systems.];
- eight (8) E-Aux input systems. E-Aux systems are used to monitor, control
and alarm inputs wired to an optional IOEM
- eight (8) onboard relays - 240VAC@5AMPs; 110VAC@10AMPs;
- universal AC power with power fail alarm (only available on AC instruments);
- optional DC power with low battery alarm;
- four (4) ten event daily timers;
- four (4) feed timers;
- two (2) 32-bit processors;
- non-volatile memory of sensor, event, calibration, and conguration* data logs;
- 2000 data set memory for sensor data;
- eld upgradable soware and rmware;
- backlit LCD with timer function - input and output data displayed continu-
ously;
- menu-driven programming with four (4) sokeys;
- networking capability - ability to connect a total of 32 5X00s, 5200As, IOEMs
and REMs on one network via RS485 protocol;
- networked instruments can utilize another instruments output for a local
system control or alarm;
- IOEM inputs and outputs can be used for a variety of uses - see IOEM/REM
Installation and Safety Guide;
- optional AquaManager® PC soware** serves as monitor management tool via
direct (RS232) or TCP/IP connection. (AquaManager is required to congure
IOEM instruments on a network.);
NEW
Introduction
- email alarming via TCP/IP from instrument and/or AquaManager (local or
TCP/IP) connection;
- NEMA 4X, IP65 enclosure;
See Product Specications - page 13 for complete details on all 5X00 features.
*A conguration log records any changes made to the 5X00 setup. For example,
changing a set point for an alarm would be recorded in the conguration log.
**AquaManager displays near real time data from 5X00 instruments and provides
data logging, graphing, autopolling, mapping, and system conguration control
from a PC. AquaManager is a valuable tool for remote and local access applications.
Product Description
e 5X00 system manages aquatic environments by automating control and alarm
devices to maintain stable water conditions.
A 5X00 system is congured by the user. erefore, each system setup is unique to
the application. An example of a 5X00 system could include*:
- 5X00 instrument(s);
- 5X00 components such as power, communication, and network devices;
- *input peripheral devices (i.e. oat switch, probe assembly);
- *output peripheral devices (i.e. aerator);
- 5X00 user-dened conguration;
- AquaManager PC interface (optional);
*Not all of the above items are included with the purchase of a 5X00 instrument.
Input devices send data to the 5X00. is data is processed based on instrument
conguration. For example, a DO sensor (input) reports a 5.4 mg/L value and
relay #3 (output) is congured to activate an aerator when value is ≤5.5 mg/L. e
aerator wired to relay #3 will energize until the 5X00 receives a DO sensor reading
≥ set point value.
Figure 1.1 shows the 5X00 front panel and enclosure. e front panel includes an
LCD which continuously displays enabled current system conditions. Front Panel
Keys are used to navigate screens and program congurations. Compression ttings
located at the bottom of the enclosure provide liquid-tight connections for wiring
peripheral devices and instrument components.
Introduction

YSI 5X00
13
YSI 5X00
12
Figure 1.1
Preview of User Manual
is manual includes information on installing, conguring, operating, and main-
taining a 5X00 system. YSI 5400, 5500D-01, 5500D-02 and 5500D-04 instruments
have many similarities. erefore “5X00” is used throughout this manual to refer to
YSI 5400, 5500D-01, 5500D-02 and 5500D-04 instruments. 5500D-01, 5500D-02 and
5500D-04 at times are referred to collectively as 5500D instruments. Instructions,
information and features specic to either YSI 5400 or YSI 5500D instruments will
be referenced by using 5400 or 5500 in the le margin next to specic information.
Read Chapter 2 “Safety Information” starting on page 20 before installing or
conguring a 5X00 system.
Chapter 3 “Installation” starting on page 26 provides information on how to
install the 5X00, 5X00 components, and peripheral devices. Only qualied people
should install a 5X00 system. Do not attempt to install or congure this device if
you are not qualied to do so. If information is not clear, DO NOT PROCEED until
clarication can be obtained. All wiring involving connections to main power must
be performed by a qualied licensed electrician and must conform to all locally
applicable electrical codes.
Introduction
Chapter 4 “Conguring 5X00 Systems” starting on page 72 provides information
on conguring 5X00 instruments.
Chapter 5 “AquaManager” starting on page 197 provides general information
regarding the PC soware program. e AquaManager program includes an exten-
sive on-line help system which contains detailed information that is not provided
in this manual.
is icon is used throughout the manual to indicate helpful information for Aqua-
Manager users.
Is used to bring attention to new 5X00 instrument and AquaManager features and
functionality.
Chapter 6 “Maintenance” starting on page 208 provides information on maintaining
the 5X00 system including monitor and sensor service.
“Notes” at the end of each manual section provide additional information to help
clarify certain 5X00 operations and features.
Appendices include information on Unpacking & Inspection, Troubleshooting,
Menu Maps, Declaration of Conformity, Parts and Accessories, SMS Messaging.
Warranty, Contact Us, Alpha “A” Curve and Recycling information.
An index is provided starting on page 260.
is is an interactive pdf le. Page numbers provided throughout the manual are
linkable. Hover mouse over page number and click mouse to go to link.
Product Specications
To ensure accurate and reliable performance, operate the 5X00 system according
to the specications provided in the following tables. Damage and/or incorrect
operation could result if these specications are not followed.
Product specications are subject to change without notice. Visit www.ysi.com to
view the most recent product specications.
NEW
Introduction

YSI 5X00
15
YSI 5X00
14
Environmental Specications
Environmental Category Operating Range
Temperature -15 to 70C (5 to 158F)
Enclosure Rating NEMA 4X (direct exposure to outside conditions) IP65
Compression Fitting Rating IP 68/NEMA 6 (liquid tight)
Electrical Safety IEC compliant*
Other RoHS compliant
See Appendix 4 Declaration of Conformity - 248.
Input System Specications
Aux Systems ere are 6 Aux input systems that allow digital or analog (0-
1.0VDC, 0-5.0VDC, or 4-20mA) conguration. In addition, four
of the Aux systems can be congured as temperature systems see
Temperature Systems Specs - 15.
Aux System Type Digital Analog
Range dry contact open/close 0 -1.0 VDC, 0-5.0 VDC, or 4-20mA
Accuracy n/a 0-1.0VDC: ± 3% ± 10 mV
0-5.0VDC: ± 3% ±15 mV
4-20 mA: ± 3% ±100A
Resolution n/a user selectable (0), (0 .0), or (0.00)
DO Systems ere are up to 4 independent DO systems. Each DO system has
2 control ranges, 2 controlranges, and high and low alarming.
Sensor Type
5400
Galvanic (mV)
Membrane Type Teon (TE), 2 mil (gray)
Range 0 to 500% air saturation
0 to 60 mg/L
Accuracy ±2% or ± 0.2 mg/L, whichever is greater for 0-200%
±6% of reading for 200-500%
Resolution 0.1% (0.0-99.9%); 1% (> 99.9)
0.01 mg/L (0-10 mg/L); 0.1 mg/L (10-60 mg/L)
Introduction
Response Time 95% of reading in 36 seconds for 2.0 mil Teon membrane.
Cable lengths 4, 10, 20 m (special order up to 100m)
Flow require-
ments
6 inches per second or 15.24 cm/second for 2.0 mil Teon mem-
brane
Other manual salinity compensation for DO mg/L readings
Sensor Type
5500D-01, 5500D-02,
5500D-04
Optical Dissolved Oxygen (dynamic luminescence quenching
lifetime detection)
Dimensions 19 cm length (7.5 in); 2.4 cm diameter (0.95 in)
Membrane Type Sensor Cap includes calibration coecients
Range 0-500% air saturation
0 to 50 mg/L
Accuracy ±0.2°C
Salinity Input Range 0-50 ppt
Storage Temperature -20 to 70°C
Operating Tempera-
ture
-5 to 70°C
Response Time 90% in 25 seconds; 95% in 45 seconds
Cable lengths 1- 4- 10- 20- 30- 40- 50- 60- and 100-m;
(3.3, 13.1, 32.8, 65.6, 98, 131, 164, 197 and 328 )
Flow requirements None
Temperature
Systems
ere are 4 independent temperature systems. Auxiliary inputs
3, 4, 5, & 6 can be congured as temperature systems. Each tem-
perature system has 1 control range, 1 control range, and high
and low alarming. Temperature systems can be congured as the
temperature source for DO measurements on a 5400 or as stand
alone systems on either 5400 or 5500 instruments..
Sensor type 10,000 ohm @ 25°C thermistor
Range 0-45°C; 32-113°F
Accuracy ± 0.2°C
Resolution 0.1°C
Introduction

YSI 5X00
17
YSI 5X00
16
Component and System (non input) Specications
Hardware
System
System Feature Specication
Display/LEDs backlit graphic LCD (320X240)
with timer
readings updated 2 times a
second
diagnostic troubleshooting
LEDs
Outputs 8 on-board relays 240VAC@ 5AMPs switching
capacity; 110VAC@10AMPS;
type: SPDT
Electronics ARM7 embedded microproces-
sor
DSP (digital signal processing) Digital processing of 5X00
information ensures accurate and
repeatable readings
Power: ere are two 5X00 versions available. e DC version can only be powered by
DC power. e AC version can be powered by AC or DC power.
Power for DC
Version:
external 12VDC power source 9-16.5VDC; 800 mA
Power for AC
Version:
internal AC switching power
supply
100-240VAC; 50-60Hz; 300 mA
Both AC and DC
versions:
lithium battery (for real time
clock)
2032 lithium ion
Firmware
System
Firmware Feature Specication
Timer Systems 4 timers 10 daily events per timer system
4 feed timers includes sensor & FCR control
Flash Memory Firmware eld upgradable with
local PC connection
Data Logging non-volatile data log memory
storage of 4750 records
sensor log (2000 records)
event log (1250 records)
calibration log (500 records)
Congurationlog (1000 records)
Security password protection
Data ltering reads 2-3 times per second; read-
ings are averaged
Introduction
Communication Feature Specication
RS232 up to 100  (30m)
OR Optional serial to ethernet
device
remote TCP/IP PC access and/or
email alarming
Instrument to
Instrument
Networking
Feature Specication
Network 2 to 32 isolated 5X00
and/or 5200A instruments
RS485 up to 4000  (1220m)
entire network distance
AquaManager Feature Other PC Requirements
Runs on Windows 2000/XP/
Vista/Windows 7 operating
systems 32-bit and 64-bit
PC capable of running Windows
2000
VGA display card
CD-ROM Drive
Total RAM Installed 16
Megs or greater
100 MB free hard-disk space
Introduction

YSI 5X00
18
2 Safety
-IMPORTANT safety information. Read this chapter before
installing 5X00 components and peripheral devices.
is page le intentionally blank.