ZEC Automation PY-800ACU User manual

Sliding Gate Operator
User's Manual
soft start&slow stop
PY-500ACU/PY-800ACU

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1. Products introduction
Please read the instructions carefully before proceeding.
MCU is supplied to control the gate operator.
Keypad / single button interface.
Photo beam safety beam interface.
User can select Auto-close function.
Manual key release design for emergency purposes.
2. Important safety information
Carefully read and follow all safety precautions and warning before
attempting to install and use this automatic gate operator.
Make sure the Power supply(AC220V or AC110V) of the gate
operator is suitable for the power supply in your area.
3. Main technical parameters
DKC500AC/DKC500ACU
Type
Power supply 220V, 50Hz 110V, 60Hz
Motor speed 55rpm 66rpm
Rated output power of motor 200W
Remote control operating
distance 30m (Frequency:433.92mHz)
Remote control mode Single button
Output shaft height 48mm
Max. gate weight 500Kg
PY-500ACU/PY-800ACU SLIDING GATE OPERATOR
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Output torque 14N·m
Limit switch Spring limit switch or Magnetic limit switch
Noise ≤56dB
Duty cycle S2, 15 minutes
extra remote control 20
Environmental temperature -20°C~+50°C
Gate Move speed 13m/min 15m/min
DKC800AC/DKC800ACU
Type
Power supply 220V, 50Hz 110V, 60Hz
Motor speed 55rpm 66rpm
Rated output power of motor 300W
Remote control operating
distance 30m (Frequency:433.92mHz)
Remote control mode Single button
Output shaft height 48mm
Max. gate weight 800Kg
Output torque 18N·m
Limit switch Spring limit switch or Magnetic limit switch
Noise ≤56dB
Duty cycle S2, 15 minutes
extra remote control 20
Environmental temperature -20°C~+50°C
Gate Move speed 13m/min 15m/min
PY-500ACU/PY-800ACU SLIDING GATE OPERATOR
PY-800ACU PY-800ACT

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4. Mechanical Installation
The will handle gate weighting up to 500
kg/800kg and up to 8m/12m if the proper installation procedures
have been followed.
The gate operator operates by forcing a drive rack by a
drive gear. The entire configuration is shown in the diagram below.
The gate operator must be installed on the inside of the gate.
Fig.1
Gate preparation
Be sure the gate is properly installed and slides smoothly before
installing the sliding gate operator. The gate
must be plumb, level, and move freely.
Conduit
PY-500ACU/PY-800ACU SLIDING GATE OPERATOR
PY-500ACU/PY-800ACU
PY-500ACU
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In order to protect the cable, use PVC conduit for low voltage power
cable and control wires. Conduit must be preset into the concrete
when it is poured. Wires within the conduit shall be located or
protected so that no damage can result from contact with any rough
or sharp part.
Concrete pad
The base unit of the gate operator requires a concrete pad in order to
maintain proper stability. The concrete pad should be approximately
450mm x 300mm x 200mm deep in order to provide for adequate
weight and structure to insure proper stable installation.
Spring limit switch
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Magnetic limit switch
Fig.2
Anchors (see Fig.2)
You can use anchor bolts, anchors, washers and nuts. These
anchors must be set into the concrete when it is poured or you can
use wedge anchors to fasten the operator.
Operator base (see Fig.3)
After the concrete has hardened, mount the gate operator base to the
concrete pad. Verify that the base is properly leveled.
Using bolts and washers mount the gate operator to the base and
insert the cover. Check the operator and make sure it is lined up with
the gate.
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Fig.3
Installation of Rack
Fix the three nuts (in the same package with rack) on the rack
element.
Lay the first piece of rack on the gear and weld the first nut on the
gate.
Move the gate manually, checking if the rack is resting on the
gear, and weld the second and third nut.
Bring another rack element near to the previous one. Move the
gate manually and weld the three nuts as the first rack, thus
proceeding until the gate is fully covered.
When the rack has been installed, to ensure it meshes correctly
with the gear.
The space between rack and gear is about 0.5mm.
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Fig.4
5. Adjustment
Spring limit switch
To ensure safety, it is recommended to install limit switches at
both ends of the gate to prevent the gate from sliding out of the
rails. The rails must be installed horizontally.
Install the limit block as shown in Fig.5 and Fig.6. The spring limit
switch and blocks are used to control the position of the gate.
Release the gear with the key and push the sliding gate manually
to pre-determine the position, fix the block to the rack and lock
the gear by push up the release bar. Moving the gate electrically,
adjust the block to the proper position until the position of the
opening and closing meet the requirement.
Magnetic limit switch
To ensure safety, it is recommended to install limit switches at
both ends of the gate to prevent the gate from sliding out of the
rails. The rails must be installed horizontally.
Install the limit block as shown in Fig.5 and Fig.6. The magnetic
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of limit switch and blocks are used to control the position of the
gate.
Release the gear with the key and push the sliding gate manually
to pre-determine the position, fix the block to the rack and lock
the gear by push up the release bar. Moving the gate electrically,
adjust the block to the proper position until the position of the
opening and closing meet the requirement.
Spring limit switch
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Magnetic limit switch
Fig.5
Spring limit switch
Magnetic limit switch
Fig.6
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Manual operation
In case of power failure use key unlock the lock and pull down the
release bar about 90 degree to open or close gate manually, use the
release key as follow:
Fit the supplied key in the lock.
Turn the key and pull down the release bar about 90°to release
the gear. (Note: Do not exceed 90°, be careful not to use too
much force, otherwise the release bar will be damaged.)
Open and close the gate manually.
Note: If the gate bumps the mounting post and cannot be electric
opened, move the gate a few inches by hand, thus you can release
the gate with the key, open and close the gate manually.
Fig. 7
6. Wire Connecting
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Make sure that the power is OFF before making any electrical
connections.
Remove the cover, perform the wiring (See Fig.8 and wiring notes for
control board) and replace the cover again.
ON
OFF
N L N
SPEED GND VCC
CAP
MOT2
MOT1
COM
MOT
MOT
812
11
10
9
7
6
5
4
12 3
PE
LAMP
13
PE L
SW1
T2
9
7
RL2
RL1
VR2
VR1
65 10
1312
2
OC2
OC1
F3
F2
F1
C20
C19
C22
J3
J6
J1
POWER
LEARN
VR4
VR3
S1
U3
U2
VDR1
Q3
J2
HALL
U1
J5 X1
J4
POWER
MOTOR
Caution light
Protect Earth
Capacitor
Extral button
switch
O/S/C switch
Pedestrian switch
Infared sensor
Loop detector
Limit
swtich
+12VDC
GND/COM
COM
COM
Learn button
Open limit
Close limit
Fig.8
Wiring notes of control board
a. Power Input (terminal J3): PE (Earth),L (Live),N (Neutral).
AC220V
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b. Caution light: connect caution light wire to L and N of
LAMP(terminal J4)
c. Output power supply: 12VDC(7 of J5), COM (9 of J5), I.R. (8 of
J5 is N.C Infrared)
If the infrared beam is interrupted during closing, the gate will reverse
and open immediately. The product is not factory equipped with an
infrared device; the infrared output signal must be N.C.
From four-terminal
to the receiver
COM
OUT
RX Receiver connecting
JUMP
NC OR NO
NC
NO
Form two-terminal to the emitter
12--24V AC/ DC
TX Emitter connecting
power supply
7
9
8
Control board
Terminal J5
Fig.9 infrared Schematic diagram
d. Three-button switch / single-button switch (keypad): The
SL600AC is equipped with interfaces for three-button switch and
single-button switch (keypad).
To install the keypad attach one lead of your keypad to ‘5’ of
terminal J2 and the other to the ‘4(COM)’. The keypad will
function in single channel mode.
For three-button switch installation, use the terminals for
multi-channel mode. Connect open wire of external button switch
PY-500ACU/PY-800ACU SLIDING GATE OPERATOR
PY-500ACU/PY-800ACU AC110V
PY-500ACU/PY-800ACU:AC110V
PY-500ACU/PY-800ACU:AC 220V

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to ‘1 (OPEN)’ of terminal J2, connect close wire of switch to ‘2
(CLOSE)’, connect stop wire of switch to ‘3(STOP)’, connect
common wire of switch to ‘4(COM)’.
Com
Stop
Close
Open
Three-button
switch
terminal J2
Keypad
4
5
Control board
terminal block
Control board
terminal block
Single-button
switch
or keypad
6
1
2
3
terminal J2
4
5
6
1
2
3
Fig.10A
e. Pedestrian switch
Connect pedestrian switch wire to 4 and 6 terminal of J2. press
the switch the door will open 1 meter when the door is closed.
terminal J2 Switch
4
5
Control board
terminal block
Pedestrian
switch
6
1
2
3
Fig.10B
Motor and capacitor (Terminal J2, J4): MOT COM (com), MOT1
(Positive direction), MOT2 (Opposite direction), PE (Protect Earth), C
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and C (capacitor). If the door move direction is wrong, please
change the MOT1 and MOT2 of motor, and change the block of
limit (Magnetic limit switch).
Motor
Mot1
Mot2
Mot
COM
PE
W
UV
Control
board
Terminal J6
Capacitor
Control board
terminal block
terminal J4
Fig.11
f. Loop detector interface
Connect wire see the Fig.11A
terminal J2
LOOP
10
11
Control board
terminal block
Loop
detector
12
7
8
9
detector
output
Fig.11A
The car through the loop the door will close itself when the door opened.
The car arrived the loop the door will reverse when the door closing, and
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the door will auto closed after the car through the loop.
If the car stops on the loop the door can’t close.
7. Tuning and operation
a. Adjust the Adjustable resistance (see Fig.8)
VR1: For motor working total time adjustment.
Clockwise rotation to increase, counter-clockwise rotation to reduce.
The total time can be set to 10 seconds as minimum and 90 second
s as maximum.
VR2: For brake force adjustment in limit position.
Clockwise rotation to increase, counter-clockwise rotation to reduce.
Rotate to minimum to cancel brake function in place.
VR3: For slow stop width adjustment.
Clockwise rotation to increase, counter-clockwise rotation to reduce.
VR4: For motor output force adjustment to keep safe usage.
Clockwise rotation to increase, counter-clockwise rotation to reduce.
Warning:
Motor force can not be set too large, just drive the door is ok.
Remote control
The remote control works in a single channel mode. It has four
buttons. See Fig.12 Remote transmitter. The function of button 1,
button 2、button3 are the same and button 4 is pedestrian mode.
With each press of the remote control button (1, 2 and 3) which
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has been programmed, the gate will close, stop, open or stop
cycle.
Remote Pedestrian button: After you learn the button 4, you
press the remote button 4 the door will open 1 meter when the door
is closed.
You can program/learn button 1, button 2, button 3 and button 4
individually. You also can program/learn two buttons or three
buttons together, but you need repeat the program/learn process
if you want to use more than one button.
Button 1
Button 2
Button 3
Button 4
Fig.12 Remote transmitter
Adding extra remote controls (Learn): Remove the cover, press
and hold the learn button ‘S1’ (Fig.8) more than 2 seconds, then
the ‘LED of LEARN’ (Fig.8) will be on, then press the remote
control button which you want to use, the ‘LED’ will turn on about
2 seconds and then turn off again. The learning process is
finished.
Up to 25 remote controls may be used.
Erase remote controls: To erase all existing remote controls,
press and hold learn button ‘S1’, the LED of ‘LEARN’ will turns
on, release the button until the LED turns off. This indicates
that all the remote controls have been erased completely.
Verify open direction: If the gate does not move in the desired
direction, then you will need to reverse the motor operating
direction, open the black plastic cover, you can do this by
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exchanging wires ‘MOT1’ and ‘MOT2’, ‘Open limit(13 of J5)’ and
‘Close limit(11 of J5)’.
8. Programming Process
Adjust the DIP switch（see Fig13B and table 1）
1 2 3 4 1 2 3 4
1 2 3 4 1 2 3 4
Fig. 13A Fig.13B
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1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
Fig. 13C Fig. 13D
Table 1: DIP switch adjust
DIP DIP-switch Function SET
1
ON
(see Fig.13A) No soft start mode
OFF
(see Fig.13A)
Soft start mode(need to power on
reset).
2
ON
(see Fig.13B) N.C. limit switch(spring limit)
OFF N.O. limit switch(magnetic limit)
3
ON When the 3 and 4 all OFF, the
Auto-close function is disable. When
the 3 OFF and the 4 is ON, auto-close
OFF
(see Fig.13C)
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time is near 12 Sec. when the 3 ON
and the 4 is OFF auto-close time is
near 24 sec. when the 3 and the 4 is
all in ON position, the auto-close time
is near 36 sec.
4
ON
OFF
(see Fig.13D)
NOTE:
(1) You must follow the operating instruction as above, any
wrong operation is not allowed during setting. If your device
responds to your requested function correctly, you have set
the function successfully, otherwise repeat the above setup
instruction until your device responds to your expected
function.
(2) If the gate can not be moved, please check whether the gate
is obstructed or the gate is too weight.
Activities Covered in this section
Remote transmitter: With each press of the button, the gate will
close, stop, open or stop cycle. (Single-button mode)
Three-button mode external button switch (not supply):
press ‘OPEN’ button, the gate opens. Press ‘STOP’ button, the
gate stops. Press ‘CLOSE’ button, the gate closes.
Single-button mode external button switch / keypad (not
supply): With each press of the button, the gate will close, stop,
open or stop cycle.
Auto-close function: This feature can be selected to make the
gate stay open for some seconds before it automatically closes.
The auto-close time can be adjusted to between 12, 24 and 36
seconds.
Safe guard (Infrared photocell): If infrared beam is interrupted
during closing, the gate will reverse and go open immediately.
This feature will not function if the gate is in fully opened and
closed positions or during opening.
PY-500ACU/PY-800ACU SLIDING GATE OPERATOR