zeeltronic PPV-RZ3 User manual

www.zeeltronic.com
[email protected]
updated 28.03.2014
program version: 20.140328
USER MANUAL
PPV-RZ3 PROGRAMMABLE POWER VALVE CONTROLLER
(PROGRAMMABLE EXHAUST VALVE CONTROLLER)
PPV-RZ3 is designed to work with 5 wire PV servo motors. Servo motor must have
potentiometer position sensor.
For reading revs it has universal input, which can accept wide range of signals.
TECHNICAL DATA
Limit values:
minimum supply voltage 8 Volts
maximum supply voltage 20 Volts
max. supply voltage for 1 minute 40 Volts
Circuit is protected against reverse supply voltage (wrong connection).
Features:
- two custom programmable curves
- PV map switch for switching PV curve while riding
- easy and fast programming on the field, via hand held programmer, or PC
- programming while machine running - you can immediately see effects
- each curve can be set in 2 to 8 curve points
- programmable deviation
- programmable max close and max open positions
- instant monitoring of valve position, via LCD(handheld programmer)
- fast processing for high accuracy
- self test on power-up
- error detecting (position sensor failure, servo motor failure)
- protection for short connection on servo motor output
Very important!
Resistor spark plugs must be used, because they produce less electromagnetic
disturbances.

Very important!
CDI is protected against static discharge, but too high static charge can damage CDI.
Be careful when using programmer on the dyno, because static charge can build up
on the bike and static discharge can damage CDI unit, or programmer. Make ground
connection between dyno and bike frame to prevent static discharge.
1. HOW TO ENTER MENU


Connect programmer to PPV and wait few seconds for activation of programmer
and press 'ENTER'.


Move through menu with pressing '+', or '-'and select with pressing 'ENTER'.


Exit menu with selecting Exit.
2. MENU ORGANISATION
Load Settings - load previously saved curve (from #1 to #2)
Save Settings - save new curve (from #1 to #2)
Set PV Curve - valve curve parameters
Deviation +- - deviation of valve position
Close Position - max close valve position
Open Position - max open valve position
Pulses Per Rev - number pulses per rev
PV test - valve position test
PV Map Switch #1 - PV map switch
Power-up Test - enable/disable power up test
Exit
3. Load Settings


Enter menu and move to Load Settings with pressing '+', or '-'and press 'ENTER' to
confirm.


Select number of previously saved PV curve, with pressing '+', or '-'and press
'ENTER' to confirm.
4. Save Settings


Enter menu and move to Save Settings with pressing '+', or '-'and press 'ENTER' to
confirm.


Select number to which you want to save your PV curve, with pressing '+', or '-' and
press 'ENTER'to confirm.

5. Set PV Curve


Enter menu and move to Set PV Curve with pressing '+', or '-'and press 'ENTER' to
confirm.
You entered submenu for setting PV curve.
Submenu organisation:
Nr. of Points - number of PV curve points (from 2 to 8)
1) - first PV curve point
2) - second PV curve point
... ...
... ...
Exit Curve - exit submenu
Important!
To avoid wrong processing, don't make unreasonable curve course.
Every time you make any changes to valve curve, it is automatically saved to #0
position. Later you can save it to any other position number #1, or #2.
5.1. Change Number of Curve Points


Move to Nr. of Points with pressing '+', or '-'and press 'ENTER' to confirm.


Select number of ignition points, with pressing '+', or '-'and press 'ENTER' to confirm.
5.2. Change Parameters of Valve Position Curve Points


 Move to point you want to change, with pressing '+', or '-'and then press 'ENTER' to
confirm.


 Change rev point with pressing '+', or '-'(in 100 rpm steps) and then press 'ENTER'
to confirm.


 Change valve position from 0% to 100%, with pressing '+', or '-'(in 1% steps) and
then press 'ENTER' to confirm.
6. Deviation
Deviation means how accurate valve is moved to calculated position. If deviation is
too low then servo motor won't be stabile – it will always search for calculated
position in small movements. Default setting is +-5% and should meet in most cases.


 Enter menu and move to Deviation with pressing '+', or '-'and then press 'ENTER' to
confirm.


 Change deviation from 2% to 20% with pressing '+', or '-'(in 1% steps) and then
press 'ENTER' to confirm.

7. Max Close Position
Max close position is when curve is set to 0%. This close position can be moved to
any desired position. For RZ350 default close position is 240. Max close position can
be moved to deeply closed, or less closed position.


 Enter menu and move to Close Position with pressing '+', or '-'and then press
'ENTER' to confirm.


 Set close position with pressing '+', or '-'and then press 'ENTER' to confirm.
8. Max Open Position
Max open position is when curve is set to 100%. This open position can be moved to
any desired position. For RZ350 default open position is 512. Max open position can
be moved to more open, or less open position.


 Enter menu and move to Open Position with pressing '+', or '-'and then press
'ENTER' to confirm.


 Set open position with pressing '+', or '-'and then press 'ENTER' to confirm.
9. PULSES PER REV
It is number of pulses per rev of rev input signal and is important for correct rev
reading. Setting is 2 for all twins with wasted spark ignition system, otherwise setting
is 1.


 Enter menu and move to Pulses Per Rev with pressing '+', or '-'and then press
'ENTER' to confirm.


 Change nr. of pulses per rev with pressing '+', or '-'and then press 'ENTER' to
confirm.
10. PV Test
PV test can be used for testing, or measuring valve position. Valve can be moved to
any position from 0% to 100% without motor running.


 Enter menu and move to PV Test with pressing '+', or '-'and then press 'ENTER' to
confirm.


 Set valve position with pressing '+', or '-'and then press 'ENTER' to confirm.

11. Power-up Test
Enabling or disabling test cycle of PV servo at power-up.


 Enter menu and move to Power-up Test with pressing '+', or '-'and then press
'ENTER' to confirm.


 Enable, or disable power-up test with pressing '+', or '-'and then press 'ENTER' to
confirm.
12. PV Curve Switch
Enabling, or disabling PV curve switch for changing PV curves while riding.


 Enter menu and move to PV Curve Switch with pressing '+',or '-'and then press
'ENTER' to confirm.


 Enable, or disable PV Curve switch with pressing '+', or '-'and then press 'ENTER' to
confirm.
13. MONITORING
Connect PPV unit to handheld programmer and wait few seconds for activation.
Fist information displayed is software version.
With handheld programmer you can watch revs and calculated valve position.
Information!
You can connect, or disconnect handheld programmer from PPV unit any time you
want, without any harm. It is not important, if motor running or not and if power supply
is connected, or not.
Important!
Do not use too much force when connecting, or disconnecting!
14. ERROR REPORTS
Two errors can be displayed:
error 1 – disconnected, or damaged position sensor, or servo motor
error 2 – servo motor error (short connection)