Zehnder Group ComfoAir 160 User guide

ComfoAir 160
Installer manual

EN - II
All rights reserved.
This manual has been compiled with the utmost care. The publisher cannot be held liable for any damage caused as a result
of missing or incorrect information in this manual. In case of disputes the Dutch version of these instructions will be binding.

Table of Contents
Preface ............................................................................................................................................................ 1
1INTRODUCTION ............................................................................................................................................. 1
1.1 Warranty and liability .......................................................................................................................... 1
1.1.1 Guarantee conditions ................................................................................................................ 1
1.1.2 Liability ...................................................................................................................................... 1
1.2 Safety .................................................................................................................................................. 2
1.2.1 Safety regulations...................................................................................................................... 2
1.2.2 Safety provisions and measures ............................................................................................... 2
1.2.3 Pictograms used ....................................................................................................................... 2
2. FOR THE INSTALLER ..................................................................................................................................... 3
2.1 ComfoAirconguration...................................................................................................................... 3
2.2 Technicalspecications ..................................................................................................................... 4
2.3 Dimension sketch ............................................................................................................................... 6
2.4 Installation conditions ........................................................................................................................ 6
2.5 Installation of the ComfoAir ............................................................................................................... 6
2.5.1 Transport and unpacking...........................................................................................................6
2.5.2 Checking the delivery ................................................................................................................ 6
2.5.3 Rework Right to Left version ..................................................................................................... 7
2.5.4 Connecting the power cord.......................................................................................................7
2.6 MountingoftheComfoAir.................................................................................................................. 7
2.6.1 Mounting on the ceiling ............................................................................................................ 7
2.6.2 Mounting on the wall ................................................................................................................. 8
2.6.3 Connection of the air ducts ....................................................................................................... 8
2.6.4 Connection of the condensation drain ......................................................................................9
2.7 CommissioningtheComfoAir............................................................................................................ 9
2.7.1 Display on the unit................................................................................................................... 10
2.7.2 CC Ease panel......................................................................................................................... 10
2.7.3 P menus for the user ............................................................................................................... 12
2.7.4 P menus for the installer.......................................................................................................... 14
2.8 Programmingairspecications ...................................................................................................... 17
2.9 Maintenance by the installer............................................................................................................ 18
2.9.1 Inspecting and cleaning the heat exchanger........................................................................... 18
2.9.2 Inspecting and cleaning the fans............................................................................................. 19
2.10 Malfunctions...................................................................................................................................... 19
2.10.1 Malfunction alerts on digital operating devices....................................................................... 19
2.10.2 3-position switches with malfunction indicator.......................................................................19
2.10.3 What to do in the event of a malfunction / Trouble shooting .................................................. 20
2.10.4 Malfunctions (or problems) without alerts .............................................................................. 26
2.11 Service parts...................................................................................................................................... 27
2.12 Wiringdiagram:ComfoAir160........................................................................................................ 28
2.13 EEC declaration of conformity ........................................................................................................ 29
III - EN

1 - EN
Preface
Carefully read this manual before use.
This manual provides all the information required for
safe and optimal installation and maintenance of the
ComfoAir 160. It is also intended as a reference for
servicing, so that this can be carried out in a respon-
sible manner. The device is subject to continuous de-
velopment and improvement. As a result, the Com-
foAir 160 may slightly differ from the descriptions.
NOTE
This manual has been compiled with
the utmost care. However, no rights can be
derived from it. In addition, we at all times
reserve the right to change the contents of
this manual, without prior notice.
1 Introduction
The device's name is ComfoAir 160. In the following
manual it will be referred to as ComfoAir.
The ComfoAir is a balanced ventilation system with
heat recovery in order to create healthy, balanced and
energy-efficient ventilation in houses. The ComfoAir
has a CE marking on the identification plate. The iden-
tification plate can be found on top of the ComfoAir.
1.1 Warranty and liability
1.1.1Guarantee conditions
The ComfoAir is covered by a manufacturer’s war-
ranty for a period of 24 months after fitting up to a
maximum of 30 months after the date of manufacture.
Warranty claims may only be submitted for material
faults and/or construction faults arising during the
warranty period. In the case of a warranty claim, the
ComfoAir must not be dismantled without written per-
mission from the manufacturer. Spare parts are only
covered by guarantee, if they were supplied by the
manufacturer and have been installed by an approved
installer.
The warranty becomes invalid if:
• The guarantee period has elapsed;
• The device is used without lters;
• Parts are used that have not been supplied by the
manufacturer;
• Non-authorised changes or modications have
been made to the unit.
1.1.2 Liability
The ComfoAir has been designed and manufactured
for use in balanced ventilation systems incorporating
Zehnder heat recovery systems. Any other application
is seen as inappropriate use and can result in dam-
age to the ComfoAir or personal injury, for which the
manufacturer cannot be held liable.
The manufacturer is not liable for any damage origi-
nating from:
• Non-compliance with the safety, operating and
maintenance instructions in this manual;
• The use of components not supplied or recom-
mended by the manufacturer.
Responsibility for the use of such components
lies entirely with the installer;
• Normal wear and tear.

EN - 2
1.2 Safety
1.2.1 Safetyregulations
Always comply with safety regulations in this manual.
Non-compliance with the safety regulations, warn-
ings, notes and instructions in this manual can cause
personal injury or damage to the ComfoAir.
• The ComfoAir may only be installed, connected,
rendered operational and maintained by an ap-
propriately approved installer, unless otherwise
indicated in this manual;
• Installation of the ComfoAir must be carried out
in accordance with the general and locally appli-
cable construction, safety and installation instruc-
tions of the local council, electricity and water
boards or other agencies;
• Observe the safety regulations, warnings, com-
ments and instructions as prescribed in this man-
ual at all times;
• Keep this manual with the ComfoAir throughout
its life;
• Instructions with regard to cleaning or replacing
the filters on the intake and exhaust valves must
be carefully observed;
• The specications stated in this document may
not be changed;
• The ComfoAir is only suitable for connetion to
230V 50Hz mains;
• It is recommended to take out a maintenance
contract so that the device is checked on a regu-
lar basis. The supplier can provide a list of regis-
tered installers nearby.
1.2.2 Safety provisions and measures
• The ComfoAir cannot be opened without using
tools;
• It should not be possible to touch the fans, there-
fore ducting must be connected to the ComfoAir
at a minimum duct length of 900mm.
1.2.3 Pictogramsused
The following pictograms are used in this manual:
Point of attention.
Risk of:
- damage to the device;
- performance of the device is compro-
mised if instructions are not observed
carefully.
Risk of personal injury to the user or installer.

3 - EN
2 For the Installer
2.1 ComfoAirconguration
The standard ComfoAir configuration consists of:
• External casing (A) of coated sheeting;
• Interior (B) of EPP;
• 4 connections of EPP (C) for the air ducts;
• 2 lters (D) for air purication; Type G4 for outside air and type G4 for return air;
• 2 energy-efcient DC motors (E) with high-efcient fan and constant volume;
• HE (High Efcient) heat exchanger (F);
• Connector panel (L) with connections for the CC-Ease, the enthalpy exchanger and the two 0 -10 V controls;
• Electronic box with PCB panel (H) with connections for the fans, the bypass temperature sensors (T1 to T4), the
3-position switch with or without malfunction and lter indication (optional) and the bathroom switch (optional);
• Identication plate (I) detailing information on the ComfoAir (not visible);
• Condensation drain (J) to drain the condensation of the warm return air;
• Sticker (K) detailing the air connections (not visible);
• Display (G) to read data, and for programming procedures;
• 2 Filtercaps (M);
• 2 Mounting brackets (not visible).
G

EN - 4
2.2 Technicalspecications
ComfoAir 160 nL (normal air volumes)
Position Ventilation capacity Power
Absent Setting 29 m3/h at 4 Pa 10 W
Low Setting 57 m3/h at 14 Pa 14 W
Medium Setting 77 m3/h at 27 Pa 19 W
High Setting 112 m3/h at 57 Pa 32 W
Maximum 157 m3/h at 110 Pa 67 W
Position Ventilation capacity Current
Absent Setting 29 m3/h at 4 Pa 0,08 A
Low Setting 57 m3/h at 14 Pa 0,11 A
Medium Setting 77 m3/h at 27 Pa 0,15 A
High Setting 112 m3/h at 57 Pa 0,25 A
Maximum 157 m3/h at 110 Pa 0,52 A
Electricity
Power supply 230/50 V/Hz
Cos.phi 0,52 - 0,56
Supply fan noise level (at 0 m)
Position Ventilation capacity Sound power
Absent Setting 29 m3/h at 4 Pa 42 dB(A)
Low Setting 57 m3/h at 14 Pa 49 dB(A)
Medium Setting 77 m3/h at 27 Pa 55 dB(A)
High Setting 112 m3/h at 57 Pa 62 dB(A)
Maximum 157 m3/h at 110 Pa 69 dB(A)
Exhaust fan noise level (at 0 m)
Position Ventilation capacity Sound power
Absent Setting 29 m3/h at 4 Pa 27 dB(A)
Low Setting 57 m3/h at 14 Pa 36 dB(A)
Medium Setting 77 m3/h at 27 Pa 45 dB(A)
High Setting 112 m3/h at 57 Pa 51 dB(A)
Maximum 157 m3/h at 110 Pa 52 dB(A)

5 - EN
ComfoAir160HL(highairvolumes)
Position Ventilation capacity Power
Absent Setting 29 m3/h at 4 Pa 10 W
Low Setting 66 m3/h at 19 Pa 16 W
Medium Setting 113 m3/h at 56 Pa 32 W
High Setting 144 m3/h at 93 Pa 56 W
Maximum 157 m3/h at 110 Pa 67 W
Position Ventilation capacity Current
Absent Setting 29 m3/h at 4 Pa 0,08 A
Low Setting 66 m3/h at 19 Pa 0,13 A
Medium Setting 113 m3/h at 56 Pa 0,25 A
High Setting 144 m3/h at 93 Pa 0,44 A
Maximum 157 m3/h at 110 Pa 0,52 A
Electricity
Power supply 230/50 V/Hz
Cos.phi 0,52 - 0,56
Supply fan noise level (at 0 m)
Position Ventilation capacity Sound power
Absent Setting 29 m3/h at 4 Pa 42 dB(A)
Low Setting 66 m3/h at 19 Pa 51 dB(A)
Medium Setting 113 m3/h at 56 Pa 62 dB(A)
High Setting 144 m3/h at 93 Pa 67 dB(A)
Maximum 157 m3/h at 110 Pa 69 dB(A)
Exhaust fan noise level (at 0 m)
Position Ventilation capacity Sound power
Absent Setting 29 m3/h at 4 Pa 27 dB(A)
Low Setting 66 m3/h at 19 Pa 36 dB(A)
Medium Setting 113 m3/h at 56 Pa 45 dB(A)
High Setting 144 m3/h at 93 Pa 51 dB(A)
Maximum 157 m3/h at 110 Pa 52 dB(A)
GeneralSpecications
HE Exchanger Material Polystyrene
Interior Material EPP
Material Enthalpy exchanger Polystyrene, Polyethylene + Polyether Copolymer
Thermal Yield 95%
Mass 28 kg

EN - 6
2.3 Dimension sketch 2.4 Installation conditions
In order to determine whether the ComfoAir can be
installed in a certain area, the following aspects must
be taken into account:
• The ComfoAir must be installed according to the
general and locally applicable safety and installa-
tion regulations of power and water companies, as
well as the instructions in this manual.
• The system must be tted to allow sufcient room
around the ComfoAir for the air connections and
supply and exhaust ducts as well as for carrying
out maintenance activities.
• T he ComfoAir must be installed in a frost-free space.
The condensation must be drained off frost-free, at a
gradient and incorporate a 'U' bend.
Condensation may form on the outside of
the ComfoAir if the unit is tted in a space
with higher average humidity levels (such as
a bathroom, shower, toilet or kitchen). This is
not a problem for the ComfoAir.
• The room must offer the following provisions:
- Air duct connections.
- 230V electrical connection.
- Provisions for the condensation drain.
- Wiring for an wired 3-position switch
(optional).
• The cable used to connect the CC Ease panel
must have the following specifications:
- Cable type: shielded twisted pair 4x0.34mm2.
- Cable length: 10m maximum.
The connections of the CC Ease panel must
be crossed. (Rx must be connected to Tx).
• A gap should be left near the doors in order to
ensure effective and draughtfree airflow in the
house. A gap under the inside doors must be at
least 10mm.
If these openings are obstructed, due to
draught excluders or deep-pile carpet, the
airow in the house will stagnate. As a result,
system performance will be compromised or
fail altogether.
2.5 Installation of the ComfoAir
2.5.1 Transportandunpacking
Take the necessary precautions when transporting
and unpacking the ComfoAir.
Make sure the packing material is disposed
of in an environmentally friendly manner.
2.5.2Checkingthedelivery
Contact your supplier immediately in case of damage
or an incomplete delivery. The delivery must include:
• ComfoAir with 2 mounting brackets installed.
Check the identification plate to ensure that it is
the required type;
• Documentation.