ZEP N83701 User manual

Service ManualService Manual
For full warranty information, contact your delivering distribu-
tor or contact the manufacturer at [e-mail]
6
.

1
Specifications
Specifications
PERFORMANCE
Discharge Volume
3.6 GPM / 13.2LPM
Pump Head Pressure
3200 psi / 208 bar
Temperature Limit
210˚F / 99˚C
Combustion Smoke/Bacharach
Scale
#1 OR #2 SMOKE
Carbon Monoxide Allowed
0.01%
Draft/Stack Installation
0.2” – 0.04” WC READING
Heat Input
352,800 BTU/HR / 88,905 KCAL/HR
GENERAL
Minimum Inlet Water Pressure over 65 psi may require water inlet regulator
10 psi / 0.68 bar
Stack Size
8” OD / 203.0 mm OD
Fuel Tank Capacity
8 Gallon / 30.3 Liter
______________________________________________________
INSTALLATION DATE PART NUMBER
______________________________________________________
MAKE/MODEL SERIAL NUMBER
______________________________________________________
SELLER
______________________________________________________
ADDRESS CITY/STATE/ZIP

2Specifications
4/28/2009
p/n: J06-00102B
ASS'Y, GUN - OPEN 1/4" X 42"
ITEM
NO. PART NUMBER PART DESCRIPTION QTY.
1 J06-00101 GUN, OPEN 1
2 J06-00104E ASSEMBLY, WAND - 42" 1
3 W04-24225-A COUPLER, 1/4F X 1/4FNPT 1
2
3
1
Specifications
Weight
730 Lbs / 331 Kg
Belt
p/n R02-00236
Spray Tip
(#4.0 - 0˚) p/n JA0-00040-2
(#4.0 - 15˚) p/n JA0-15040-2
(#4.0 - 25˚) p/n JA0-25040-2
(#4.0 - 40˚) p/n JA0-40040-2
Hose Assembly
3/8” x 50’ P/N K02-03150E1
Coil
Coil 18”OD x ½”ID x 158’ Schedule 80
Coil w/ wrapper Part Number W425R-07204
Coil Back Pressure (New)
5 PSI @ 3.0 GPM / 0.34 BAR @ 11.4 LPM
Coil Back Pressure Requiring
Descaling
50 PSI @ 3.0 GPM / 3.40 @ 11.4 LPM
ELECTRICAL
Machine Voltage
115v 60hz 1PH
Temp Control, Adjustable
p/n F04-00818
PUMP MOTOR
Motor P/N F02-00069
Motor Horsepower 8 HP / 6 KW
Motor Speed 3450 RPM
Motor Voltage 208v / 230v 60 Hz 1PH
Motor Amps 208v (36 AMP) / 230v (33 AMPS)
Burner Part Number Without
Solenoid V00-17367-2
Burner Part Number With Solenoid V00-17365-2
Burner Type Pressure Atomizing
Fuel Type Kerosene, #1 or #2 Diesel
Fuel Pressure 125 PSI / 9 BAR
Fuel Pump Part Number V00-14283
Motor Voltage 230V 60 Hz 1PH
Motor Horsepower 1/7 HP
Motor Speed 3450 RPM
Burner Nozzle 2.25 Gallon per Hour 80 Degree B
p/n V2.25 80DB
Fuel Consumption 2.52 Gal/Hr / 9.5 L/Hr

3
Final Assembly
Final Assembly
4/28/2009
p/n: J06-00102B
ASS'Y, GUN - OPEN 1/4" X 42"
ITEM
NO. PART NUMBER PART DESCRIPTION QTY.
1 J06-00101 GUN, OPEN 1
2 J06-00104E ASSEMBLY, WAND - 42" 1
3 W04-24225-A COUPLER, 1/4F X 1/4FNPT 1
2
3
1
2
1
ASSEMBLY, CHEMICAL HOSE
p/n 4120-00902P
ITEM
NO.
PART
NUMBER PART DESCRIPTION QTY.
1 Z01-08413-2 HOSE, POLYBRAID -
1/4" X 84" 1
2 C04-00131 STRAINER, W/CHECK 1
2102-00710 PART LIST
ITEM PART NUMBER PART DESCRIPTION
1 W04-31231-B Coupler, 3/8M X 3/8FNPT
2 K02-03150E5 Assembly, Hose – 3/8 X 50’

4Final Assembly

5
Float Tank Assembly
Float Tank Assembly
4 10 89
7
13
11
14
16
12
1
6
15
5
2
3
ASSEMBLY, TANK - FLOAT
4/1/2008
ITEM
NO.
PART NUMBER PART DESCRIPTION QTY.
1 4120-10540 ASSEMBLY, RESTRICTOR 1
2 5181-00120 FLOAT TANK WELDMENT 1
3 AR14-00300 ROD,THREAD 1/4-20UNC X 3 1
4 C03-00620-Q VALVE, FLOAT 1
5 C03-00622-B BALL,FLOAT-PLASTIC 1
6 C04-00120 FILTER, SOAP SCREEN 1
7 C05-00270-1 NUT, GARDEN HOSE 1
8 C05-00271 WASHER, GARDEN HOSE 1
9 C05-00272 ADAPTER, GARDEN HOSE 1
10 E06-00008-2 COUPLING, FULL 1
11 E08-00016-4T ELBOW, 1/2" FNPT 1
12 E09-00002-P PLUG, PIPE - NYLON 1
13 E13-00010-2 NIPPLE, PIPE 1
14 E15-00010-48 NIPPLE, BRASS 1/2" 1
15 F04-00761B SWITCH, VACUUM 1
16 W02-10025-8 BARB, HOSE 1

6Burner Assembly
Burner Assembly
5
3
6
12
47
ASSEMBLY, BURNER
ITEM
NO.
Part Number PART DESCRIPTION QTY.
1 E08-00006-2 ELBOW, PIPE 1
2 E13-00010-2 NIPPLE, PIPE - 1/4" 1
3 V00-173 BURNER, OIL 1
4 V04-003 FILTER , FUEL 1
5 V 0D% NOZZLE, BURNER 1
6 W02-10019-8 BARB, HOSE 1
7 W02-10031 BARB, HOSE 1

7
Burner Assembly
Maintenance Procedures
Priming the machine
Shut off the fuel tank valves. Spin off the clear bowl, ll with
clean fuel and coat the round gasket (3) with fuel. Reinstall the
clear bowl and tighten ¼ to 1/3 turns after the gasket contacts
the upper housing. Turn on the fuel tank valves. Start the
machine and check that there are no leaks.
Draining water
Check the collection bowl daily. Drain off water
contaminants by unscrewing the clear bowl turning counter-
clockwise. Start the machine and allow air to purge from the
fuel system prior to operating the equipment.
Element replacement frequency
Frequency of element replacement is determined by
contamination level in the fuel. Replace the element every 500
hours.
Note: Foul smelling diesel fuel is an indication of
microbiological contamination. A change in fuel source is
recommended. Always carry a spare lter element as one
tank full of contaminated fuel will plug the fuel lter element
prematurely.
Element replacement procedure
1. Shut off the fuel tank valves.
2. Unscrew the clear bowl turning counter-clockwise.
3. Remove and discard the lter element.
4. Follow listed procedures under “PRIMING.”
2
3
1
4
FILTER, FUEL - 1/4F X 1/4F
p/n: V04-00314
2/26/2010
ITEM
NO. PART NUMBER PART DESCRIPTION QTY.
1 V04-00314-1 HOUSING, UPPER-1/4F X 1/4F
ALUMINUM 1
2 V04-00314-2 O-RING, 1
3 V04-00314-3 SCREEN,FILTER-SS ELEMENT 1
4 V04-00314-4 BOWL, FILTER-CLEAR
PLASTIC 1
Trouble Possible Cause Remedy
1. Fuel bowl leaking. A. Deteriorated gasket.
B. Housing Cracked.
C. Bowl rim cracked, nicked, or
scratched.
D. Gasket missing.
E. Loose Fuel Bowl.
A. Remove and Replace Gasket.
B. Remove and Replace Housing.
C. Remove and Replace Bowl.
D. Replace Gasket.
E. Tighten Fuel Bowl Onto Filter.
2. Air leaking into system
(indicated by air bubbles in
bowl during operation).
A. Cracked Component.
B. Loose Filter bowl.
A. Inspect Filter Bowl, Filter Housing, and
Gasket.
B. Tighten Fuel Bowl Onto Fuel Filter.

8Burner Assembly

9
Burner Assembly
PARTS LIST
ITEM PART NUMBER PART DESCRIPTION ITEM PART NUMBER PART DESCRIPTION
1F04-00517 J-Box 17 V00-13494-1 Elbow, Flare
2H04-19000 Screw, Thread Cutting 18 V00-14283 Pump, Fuel
3H04-16401 Screw, Machine *19 F04-00978 Valve, Solenoid
4F04-00512 Cover, J-Box *19A V13-00654 Coil, Solenoid
5F04-00315 Nut, Hex 20 V00-13279 Coupling, Shaft
6H05-87500 Washer, Flat 21 V00-02668 Band, Air – Outer
7V00-13360 Screw, Thread Cutting 22 V00-02669 Band, Air – Inner
8V00-13038 Clip, Hold Down 23 V00-04725 Housing, Fan
9V00-13121 Strain Relief, Cord 24 V00-30540-07 Assembly, Burner Gun
10 V00-20358 Transformer, Ignition 25 V00-14160 Cone, Air
11 V00-13045 Screw, Thread Cutting 26 V00-12484 Gasket, Flange
12 F04-00316 Nipple, Chase 27 4120-00440 Weldment, Air Tube
13 V00-13392 Cover, Slot 28 V00-12699 Screw, Thread Cutting
14 V00-14296 Nut, Hex 29 H04-31302 Screw, Set
15 H04-31313 Screw, Cap 30 V00-20289 Fan w/ Item 29
16 V00-14452-1 Assembly, Oil Line 31 V00-21328 Motor, Electric
*16 V00-14451-1 Assembly, Oil Line – 6” *Specic to P/N V00-17365-2 w/ Solenoid