Zephyr ALL-M90BBX Operating and maintenance manual

www.zephyronline.com
RANGE HOOD - Installation and use instructions
ENGLISH........................................3
FRANÇAIS...................................29
Layers Island
ALL-M90BBX
ALL-M90BWX
ALL-E42BBX
ALL-E42BWX
Duo Island
ADL-M90BSX
ADL-E42BSX

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Table of contents
Safety Instructions.............................................. Page 4 - 5
List of Materials.................................................. Page 6 - 7
Ducting Calculation Sheet.................................... Page8
Hood Specifications.............................................Page 9 - 10
Wiring Diagram....................................................Page11
Cleaning and Maintenance....................................Page12
Remote Control....................................................Page13
Hood Controls......................................................Page 14 - 15
nstallation
Internal Blower................................................Page 16 - 18
External and In-Line Blower.............................Page 19 - 21
Range Hood....................................................Page 22 - 23
Non-Ducted Recirculation Kit............................Page 23
Duct Covers....................................................Page 24
Mesh Filters....................................................Page 25
List of Parts & Accessories..................................Page26
Warranty.............................................................Page27

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READ AND SAVE THESE INSTRUCTIONS
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE
THE FOLLOWING:
1. Usethis unitonlyin themannerintended bythemanufacturer.If you have questions,contactthe
manufacturerat the address ortelephonenumberlisted in the warranty.
2. Before servicing or cleaning unit, switch power off at service panel and lock service panel to
preventpowerfrombeingswitchedonaccidentally.Whentheservicedisconnectingmeanscannot
belocked,securelyfastenaprominent warning device, such as a tag, to the service panel.
3. Installationwork andelectricalwiring mustbedone byaqualified person(s)in accordancewithall
applicablecodes and standards,includingfire-rated construction codes andstandards.
4. Sufficientair isneededforpropercombustion andexhausting ofgasesthroughtheflue (chimney)
offuel burning equipment to prevent backdrafting.Followtheheating equipment manufacturer’s
guidelinesand safetystandards suchasthose publishedbythe NationalFireProtection Associa-
tion(NFPA), andtheAmerican SocietyforHeating, Refrigeration andAirConditioning Engineers
(ASHRAE),andthelocal codeauthorities.
5. Whencuttingordrillingintowall orceiling,donotdamageelectricalwiring andotherhiddenutilities.
6. Ductedfans must always be vented to the outdoors.
7. Toreduce the riskof fire, use only metalductwork.
GROUNDING INSTRUCTIONS
Thisappliancemust begrounded.Intheeventofan electricalshortcircuit,groundingreducestherisk
ofelectricalshockbyproviding an escape wire for the electric current.
WARNING -Impropergroundingcan result in a risk of electric shock.
Consulta qualifiedelectricianif the groundinginstructionsare notcompletelyunderstood, or ifdoubt
existsas to whether the appliance isproperlygrounded.
WARNING -TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:
1. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy
spilloversthat may ignite.Heatoils slowly on lowormedium settings.
2. Always turn hood ON when cooking at high heat or when flambeing food (i.e. Crepes Suzette,
CherriesJubilee,PeppercornBeef Flambe’).
3. Cleanventilating fans frequently.Greaseshould not beallowedto accumulateonfan or filter.
4. Useproper pan size. Always use cookware appropriate for the size of the surface element.
5. Keepfan, filters and greaseladensurface clean.
6. Usehigh range setting onrangeonlywhen necessary. Heat oil slowlyonlow to medium setting.
7. Don’tleave rangeunattended whencooking.
8. Alwaysuse cookware and utensilsappropriateforthe type and amountoffoodbeing prepared.
!
INTENDED FOR DOMESTIC COOKING ONLY
!

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WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE
FIRE, OBSERVE THE FOLLOWING:*
1. SMOTHERFLAMES witha close-fittinglid,cookiesheet,ormetaltray, thenturn offthe burner.BE
CAREFULTOPREVENTBURNS.Iftheflamesdonotgooutimmediately,EVACUATEANDCALL
THEFIREDEPARTMENT.
2. NEVERPICK UP AFLAMINGPAN - Youmay be burned.
3. DONOT USE WATER,includingwetdishcloths or towels-violentsteam explosion willresult.
4. Usean extinguisher ONLYif:
A. Youknowyou have a Class ABC extinguisher and you already know how tooperateit.
B. Thefireis small and contained intheareawhere it started.
C. The firedepartment isbeingcalled.
D. You can fight the fire with your back to an exit.
*Based on “Kitchen FireSafetyTips” published by NFPA.
!
CAUTION
1. Forindoor use only.
2. Toreduce risk of fire and to properly exhaustair,besureto duct air outside. Do not vent exhaust
airintospaceswithin walls or ceilings or into attics, crawl spaces, or garages.
3. Takecare when using cleaning agentsordetergents.
4. Avoidusing food productsthatproduceflames under theRangeHood.
5. For general ventilating use only. Do not use to exhaust hazardous or explosive materials and
vapors.
6. To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray,
constructiondust, etc. off power unit.
7. Yourhood motor has a thermal overload which will automatically shut offthemotorifitbecomes
overheated.Themotorwillrestartwhenitcoolsdown.Ifthemotorcontinues toshutoffandrestart,
havethe hood serviced.
8. Forbestcaptureofcooking impurities,thebottomofthehoodshouldbenolessthan24"abovethe
cookingsurface.
9. Twoinstallers are recommended becauseofthelarge size and weightofthishood.
10. This product is equipped with a thermostat which may start blower automatically. Toreduce the
riskofinjuryandtoprevent powerfrom beingswitchedonaccidentally,switchpoweroff atservice
paneland lock or tag service panel.
11. Pleasereadspecification labelonproduct forfurtherinformation and requirements.
12. To reduce risk of fire and electric shock, install this range hood only with Internal Blower Model
CBI-290AorCBI-600A,Exterior Blower Model CBE-1000 or In-Line Blower Model PBN-1000A,
(manufacturedbyPacific Kitchen).Otherblowerscannotbe substituited.(Blowersoldseparately).

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LIST OF MATERIALS
Layers
- Zephyr blower sold separately
- Non-ducted recirculating kit sold separately
Duct Cover Assembly
Box Cover (box
marked “120 VAC
Input”)
Box marked “120
VAC Input”
Led
Mesh Filter
Glass
Hardware Packet
Remote Blower Collar with
Damper (External motor)
Remote Blower Box Cover
Remote Blower Box
Electrical System Box
Remote Blower Wiring Extension
Remote Blower Wiring
Harness

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LIST OF MATERIALS
Duo
- Zephyr blower sold separately
- Non-ducted recirculating kit sold separately
Duct Cover Assembly
Box Cover (box
marked “120 VAC
Input”)
Box marked “120
VAC Input”
Led
Mesh Filter
Hardware Packet
Remote Blower Collar with
Damper (External motor)
Remote Blower Box Cover
Remote Blower Box
Electrical System Box
Remote Blower Wiring Extension
Remote Blower Wiring
Harness

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DUCTING CALCULATION SHEET
Maximum Duct Length:
For satisfactory air movement, the total duct length
should not exceed 100 equivalent feet.

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HOOD SPECIFICATIONS
Layers

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HOOD SPECIFICATIONS
Duo

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WIRING DIAGRAM

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CLEANING AND MAINTENANCE
Proper maintenance of the Range Hood will assure proper performance of the unit.
Motor
The motor is permanently lubricated and never needs oiling. If the motor bearings make
excessive or unusual noise, replace the motor with the exact service motor. The impeller
should also be replaced.
Mesh Filters
The mesh filters should be cleaned frequently. Using warm water with detergent. Mesh
filters are dishwasher safe.
Clean all-mesh filters in the dishwasher using a non-phosphate detergent. Discoloration
of the filter may occur if using phosphate detergents, or as a result of local water
conditions - but this will not affect filter performance. This discoloration is not covered by
the warranty. See “MESH FILTERS” section for removal and installation instructions.
Non-ducted Charcoal Filter
The non-ducted charcoal filter should be changed every 6 months or when prompted on
the hood controls. Replace more often if your cooking style generates extra grease, such
as frying and wok cooking. See “MESH FILTERS” section for removal and installation
instructions.
LEDLighting
In the unlikely event that your LED strip fails, please contact Zephyr to order
replacement parts and schedule service.
Stainless Steel Cleaning
DO:
• Regularly wash with clean cloth or rag
soaked with warm water and mild soap or
liquid dish detergent.
• Always clean in the direction of original
polish lines.
• Always rinse well with clear water (2 or 3
times) after cleaning. Wipe dry completely.
• You may also use a specialized
household stainless steel cleaner.
DON’T:
• Use any steel or stainless steel wool or
any other scrapers to remove stubborn dirt.
• Use any harsh or abrasive cleansers.
• Allow dirt to accumulate.
• Let plaster dust or any other construction
residues reach the hood. During
construction/renovation, cover the range
hood to make sure no dust sticks to the
stainless steel surface.
Avoid: When choosing a detergent
• Any cleaners that contain bleach will attack stainless steel
• Any products containing: chloride, fluoride, iodide, bromide will deteriorate surfaces rapidly.
• Any combustible products used for cleaning such as acetone, alcohol, ether, benzol, etc.,
are highly explosive and should never be used close to a range.

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REMOTE CONTROL
SYNCHRONIZATION:
To synchronize the remote control with the range hood for the first time, proceed as
follows:
1. With the range hood off, press and hold the “Power” and “Delay Off” buttons on theremote for
4 seconds (Fig. 1a) until the “Delay Off” indicator on the hood illuminates (Fig.1b).
2. Press the “Delay Off” button on the hood within 4 seconds to confirm the link (Fig. 2).If
successful, the “Delay Off” indicator will blink 3 times. The range hood is now syncrhonized
with the remote control. If you experience anyproblems, repeat the procedure.
GENERAL INFORMATION:
- Remove any protective film from the remote surface prior to using it.
- The remote control has a range of approximately 10-15 feet.
- The remote control is equipped with a magnetic base and may be attached to ferrous
surface for easy storage.
- The remote top is made of a plastic material and is prone to scratches.
Use care when handling and cleaning the remote; we suggest using a microfiber cloth to
clean it.
- The remote control will enter a sleep mode after 20 seconds of inactivity to conserve
battery life. Press any button for one second to wake the remote.
BATTERY REPLACEMENT:
The batteries will last approximately 8 months, depending on usage.
1. Remove rubber cover from bottom (Fig.3).
2.Using an object such as a screwdriver or pen, gently place it in the center opening in
the bottom of the remote and push inwards to dislodge the top touch panel from the
remote body. (Fig. 4)
3. Press on the metal spring located in the battery tray to dislodge battery. Replace both
batteries with type 3V CR2450 (Fig.5). Re-assemble by following instructions in reverse.
3 54
FCC Caution: To assure continued compliance, any changes or modifi cations not expressly approved
by the party responsible for compliance could void the user’s authority to operate this equipment.
(Example - use only shielded interface cables when connecting to computer or peripheral device. This
device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions. (1)
This device may not cause harmful interference, and (2) This device must accept any interference
received, including interference that may cause undesired operation.

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CONTROLS
A
E
A: Power button
- Power Button will turn power on and off for the entire hood (fan and lights).
- Hood will remember the last speed and light level it was last turned off at.(Example:
hood is turned off at when it was last on high speed and high lights; hood will turn back
on at high speed and high lights when Power Button is pressed).
B: Fan Speed button
- From off, press once for low speed (1), twice for medium (2), and three times for high (3).
- Fan should cycle through speeds low (1), medium (2), and high (3) continuously.
C: Light button
- Lights are three level (high, medium, low).
- From off, touch once for high.
- From off, touch twice for medium.
- From off, touch three times for low.
- From off, touch four times to cycle back to off.
- Light level will cycle from high, medium, low, off.
D: Delay off button
- Press this button to enable the five minute delay-off function. After five minutes the fan
and lights will power off.
- If the fan is already on (example high speed) the fan will change to low speed when the
Delay Off Button is pressed and turn off after five minutes.
- When the Delay Off Function is on, the user can still change the fan speed by pressing
the Fan Speed Button without interrupting the five minute Delay Off Timer.
- Delay Off Function can be turned off by pressing Delay Off Function button or Power
Button.
G: Light indicator
- Light indicator will turn on when lights are turned on at any light level.
H: Filter clean and charcoal filter replace indicator
-Mesh filter clean (always enabled):
- Filter Clean Indicator will illuminate after 30 hours of fan usage indicating it is time to
clean the mesh filter. Indicator light will remain illuminated, it will not blink.
- This function must be reset by the user. With hood off, hold the Fan Speed Button for
five seconds, after five seconds the Filter Clean Indicator will turn off and the 30 hour
timer will reset.
-Charcoal filter replace (disabled by default, must be enabled by user if recirculating hood):
- To enable Charcoal Filter Replacement Function:
- With hood off, hold Fan Speed and Delay Off buttons simultaneously for 5 seconds.
Filter Clean Indicator will quickly flash 3 times indicating the Charcoal Filter Replacement
Function is enabled. Filter Clean Indicator will continuously blink after 120 hours of unit
BC D
FG
H I

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fan usage indicating it is time to replace the charcoal filter. Indicator light will blink, it will
not remain illuminated.
- This function must be reset by the user. With hood off, hold the Delay Off Button for five
seconds, after five seconds the Filter Clean Indicator will stop blinking and turn off and
the 120 hour timer will reset.
Order replacement charcoal filter kit number Z0F-01AC through your local dealer,
www.zephyronline.com or the Zephyr customer service department.
- To disable Charcoal Filter Replacement Function:
- With hood off, hold Fan Speed and Delay Off buttons simultaneously for 5 seconds.
Filter Clean Indicator will illuminate for 3 second then turn off indicating the Charcoal
Filter Replacement Function is disabled.
I: Delay off indicator
- Delay Off Indicator will light up when Delay Off Function is activated by pressing the
Delay Off Button.
- Delay Off Indicator will turn off after the Delay Off Function has completed the five
minute cycle or if the user presses the Delay Off Button again or the Power Button.
E: Clean air indicator
- Clean Air Indicator is disabled by default and must be enabled by the user.
- To enable Clean Air Function:
- With hood off, hold the Power Button down for five seconds. Clean Air Indicator light will
illuminate, and the fan will turn on low speed for 10 minutes. After 10 minutes the fan will
turn off and the 4 hour timer will begin. Clean Air Indicator will remain on when Clean Air
Function is enabled, even if fan is not on. When Clean Air Function is enabled, every four
hours of non fan usage the fan will automatically turn on at low speed for 10 minutes.
After 10 minutes the fan will turn off and the 4 hour timer will reset. When the Clean Air
Function automatically turns the fan on the Clean Air Indicator will blink and the Low
Speed fan indicator will illuminate. If the user changes the fan speed while the Clean Air
Function is operating, the Clean Air Indicator will stop blinking but will remain illuminated.
When the user manually turns the hood off the 4 hour timer will reset.
- To disable Clean Air Function:
- With hood off, hold Power Button down for five seconds until Clean Air Indicator light
turns off.
Note1: Changing the fan speed and interrupting the Clean Air Function while it is
operating does not disable the Clean Air Function. Clean Air Function will only be
disabled by holding the Power Button for 5 seconds.
Note 2: Turning lights on/off does not disable the Clean Air Function.
F: Fan Speed indicator
- 1 = Low
- 2 = Medium
- 3 = High
- On speed low, only number 1 indicator will be on.
- On speed medium, 1 and 2 indicator will be on.
- On speed high, 1, 2 and 3 indicators will be on.
- When fan off, no fan speed indicator will be on.
LED LIGHT STRIP
If the LED is damaged, it must be replaced only by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazard.

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INSTALLING THE DUCTWORK:
INTERNAL BLOWER
NOTE: To reduce the risk of fire, use only
metal ductwork.
1. Decide where the ductwork will run
between the hood and the outside.
2. A straight, short duct run using a minimum
6” round duct will allow the hood to perform
most efficiently.
3. Long duct runs, elbows, and transitions will
reduce the performance of the hood. Use
as few of them as possible.
4. Install a roof cap. Connect round metal
ductwork to cap and work back towards
hood location. Use duct tape to seal the
joints between ductwork sections (Fig.7).
FIG. 7
DUCT COVER
HOOD
6” ROUND DUCT
ROOF CAP
24” MINIMUM
ABOVE COOKING
SURFACE

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INSTALLING THE INTERNAL
BLOWER
NOTE: The following instructions are for
installingthe internal blower only.
Installthisrangehoodonlywithinternalblower
model CBI-290A or CBI-600A.
1. Remove the 6” metallic flange provided on
the blower’s air outlet (the flange may
already be pre-installed) (Fig.8).
2. Remove the blower plate unscrewing the
(4) 3.9x9.5 mm screws (Fig.9).
3. Install internal blower into blower plate and
secure using (4) screws (Fig.10).
4. Install assembly blower by means (8) 3.9x6
mm screws (Fig.11).
5. Place the 6” metallic flange provided on the
blower’s air outlet (Fig.12).
FIG. 8
FIG. 9
FIG. 10
FIG. 12
FIG. 11
(4) MOUNTING
SCREWS
(Supplied with the
motor)
MOUNTING
SCREWS
3.9x6mm
MOUNTING
SCREWS
3.9x6mm

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FIG.14
INTERNAL BLOWER WIRING
Note: This range hood must be properly
grounded.The unit should be installed by a
qualified electrician in accordance with all
applicable national and local electrical
codes.
1. Secure capacitor box screwing the (2)
3.9x9.5 mm screws (Fig.13A)
2. Make connections (B,C, D) (Fig.13).
3. Remove the wiring box cover. Remove a
knockout from the wiring box (Fig.14E).
4. Secure the conduit to the wiring box
through a conduit connector.
5. Make electricalconnections.Connect white
towhite, blacktoblackandgreentoground.
6. Replace wiring box cover and screws.
Make sure that wires are not pinched
between cover and box.
WIRING BOX
COVER
FIG.13
A
E
D
B
C
MOUNTING SCREWS
3.9x6mm
GROUND

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REMOTE BLOWERS (EXTERNAL AND IN-LINE)
CAUTION: To reduce risk of fire and electric shock, install this range hood only with External
Blower Model CBE-1000, and In-Line Blower Model PBN-1000A. Other blowers cannot be
substituited.
INSTALLING THE DUCTWORK: REMOTE BLOWER
NOTE: To reduce the risk of fire, use only metal ductwork.
1. Choose the location where the External Blower or In-Line Blower will be mounted. See
illustrations below for mounting location suggestions and restrictions.
2. A straight, short duct run using a minimum 8” round duct will allow the hood to perform
most efficiently.
3. Long duct runs, elbows and transitions will reduce the performance of the hood. Use as
few of them as possible. Larger ducting may be required for best performance with long
duct runs.
4. After the External or In-Line Blower has been installed, connect round metal ductwork
and work back towards the hood location. Use duct tape to seal joints between ductwork
sections.
Roof Pitch w/
Flashing & Cap
in-line
blower
(blower
housing) (blower housing)
external blower
Attic or crawl space

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INSTALLING THE REMOTE
BLOWER
NOTE: The following instructions are for
preparing the hood for use with external or
in-line blower models CBE-1000 or PBN-
1000A. For blower installation details refer
to manual included with the blower.
1. Remove the blower plate unscrewing the
(4) 3.9x9.5 mm screws (Fig.15).
2. Installthe external blowerplateand secure
using (4) 3.9x6 mm screws (Fig.16)
3. Install 8” round blower collar to top of
blower housing screwing the (4) 3.9x9.5
mm screws (Fig.17).
FIG. 15
FIG. 16
FIG. 17
MOUNTING
SCREWS
3.9x6mm
MOUNTING
SCREWS
3.9x9.5mm
MOUNTING
SCREWS
3.9x6mm