Zephyr Typhoon AK2100 Installation guide

USE, CARE AND INSTALLATION GUIDE
Read all instructions before installing and operating this appliance
IMPORTANT SAFETY NO TICE
Installation
The installation instruction in this manual is intended for qualified installers, service
technicians or persons with similar qualified background. DO NOT attempt to install this
appliance yourself. Injury could result from installing the unit due to lack of appropriate
electrical and technical background.
All electrical wiring should be properly installed, insulated, and grounded. Overly
accumulated grease on old duct work should be cleaned out or duct work should be
replaced if necessary to avoid the possibility of grease fire. Check all sections and joints
on duct work to insure proper connection and all joints should be properly taped.
Operations
Read all instructions in this manual before operating the appliance. Save these
instructions for future reference.
ALWAYS leave safety grills attached in place at all times. Operating blowers could catch
on to hair, fingers, and loose clothing.
Keep unit and residue containers clean from grease accumulation from time to time.
NEVER dispose foreign substances into the blowers. Do not dispose cigarette ashes or
ignitable substances into the blowers.
Cleaning
Use with extreme caution while performing the Self Cleaning Function and safety grills
are removed. Beware of fingers, hair, loose clothing from getting in the blowers and
NEVER leave children unattended.
NEVER disassemble parts to clean without proper instructions. Disassembly are
recommended to be performed by qualified personnel only. We are not responsible for
injury due to negligence and the warranty of the unit automatically expires due to
improper maintenance. Call our Service Center for removal instructions.
WARNING
MODEL: TYPHOON AK2100, AK2136

CONTROLS
2
Controls Overview
delay off
510 15
lowminutes high on/off lamp
(A) turns blowers on/ off
(B) adjust to higher speed level (1 to 6)
(D) turns lights on/off and dim (night light)
(C) adjust to lower speed level (6 to 1)
(E) shuts off hood in 5, 10 or 15 minutes
(F) Indicator: indicates 5, 10, or 15 minutes delay when lit
(G) Indicator: indicates level of blower speed from 1 to 6
Level 1(low) -Indicator 1 flashing
Level 2 - Indicator 1 lit
Level 3 - Indicator 2 flashing
Level 4 - Indicator 2 lit
Level 5 - Indicator 3 flashing
Level 6 (high) - Indicator 3 lit
1 2 3
Zephyr Model AK2100 & AK2136
Touch Control Module

Blower Controls
Turn on the blowers by pressing “on/off” once.
Adjust level of speed (1 to 6) by pressing
“high” or “low”.
Speed Indicator
The speed indicator will show the speed the
blowers are operating at as follow:
Level 1(low) -Indicator 1 flashing
Level 2 - Indicator 1 lit
Level 3 - Indicator 2 flashing
Level 4 - Indicator 2 lit
Level 5 - Indicator 3 flashing
Level 6 (high) - Indicator 3 lit
Note: The control is equipped with a speed
setting memory module. When turning on the
blowers, the speed level will start at the speed
setting last memorized.
Turn off the blowers by pressing “on/off” again.
Lights Controls
Turn on halogen lamps by pressing “lamp”.
Press 2nd time will dim to night light.
Press again to turn lamps off.
Note: Use type HR16 (E27) halogen bulbs
only. Max 35W
CONTROLS
press:
turns blowers on
on/ off
highlow
adjust speed from low to
high (1 to 6)
high
low
1 2 3
turns blowers off
on/ off
indicator:
press:
press:
turns lights on
lamp
press:
turn lights down
(night light)
lamp
press again:
turns lights off
lamp
press again:
3

Timed Delay Off
Press “delay off” once to turn all range hood
operation off in 5 minutes.
Indicator “5” will be lit
Press “delay off” twice to turn all range hood
operation off in 10 minutes.
Indicator “5” & “10” will be lit
Press “delay off” the third time to turn all range
hood operation off in 15 minutes.
Indicator “5”, “10” & “15” will be lit
CONTROLS
press once:
turns off in 5 minutes
delay off
Indicator
indicator “5” will be lit
5 10 15
delay off
press twice:
turns off in 10 minutes
delay off
Indicator
indicator “5” & “10” will
be lit
5 10 15
delay off
press again:
turns off in 15 minutes
delay off
Indicator
indicator “5”, “10” &
“15” will be lit
5 10 15
delay off
4

INSTALLATION
MIN. 18” MAX 30”
net width
CLEARANCES
Minimum clearance above range should be no
less than 18“ from the range surface to the
range hood’s base. Maximum height are
recommended not to exceed 30” for maximum
efficiency.
Net width on all models are call out width less
1/4”.
Note: Refer Manufacturers’ height clearance
requirements on all high btu and professional
ranges.
5
DUCT REQUIREMENT
Minimum duct size should be no less than 7”.
Smaller duct size, long duct run and turns will
reduce hood performance and efficiency.
Use single wall ridgit type galvanized pipes only,
do not use flexible type ducts.
Generally, use minimum duct size
recommended (7”). Reduce the number of
turns and bends. If long duct run (beyond 20’
vertical and 35’ horizontal) is required, increase
Duct Type Round
Duct Size 7” Minimum
Duct opening Vertical
size of duct to 8 or 9”.
If a reducer is required, use a long reducer
instead of a short pancake reducer. Install
reducers as far away from duct opening as
possible.
If turns are required:
Install first elbow as far away from opening as
possible.
Between elbows, install as far as possible.
Use two 45 elbow (installed as far apart as
possible), instead of one 90 elbow.
Increase duct size.
Call Out Size Net Width
30” 29-3/4”
36” 35-3/4”

INSTALLATION
6
DUCT OPENING
Front
Rear
Front
Rear
Wall
7”
8”
(min. cutout)
C/L
C/L
ELECTRICAL & DRILL LOCATIONS
Front
Rear
7”
C/L
Electrical K/O (3/4”)
1-3/8”
3-3/4”
1-13/16”
10-5/16”
13-7/8”
C/L
9”
30” & 36” models (AK2100, AK2136)
30” models (AK2100)
Front
Rear
7”
C/L
Electrical K/O (3/4”)
2”
13-1/8”
1-13/16”
10-5/16”
16-7/8”
C/L
36” models (AK2136)
30”
36”
9-1/2”
Wall
Wall
Wal l

INSTALLATION 7
Preparing with Template
Use template provided, fold/ or cut along inside edges.
CABINET FRONT
CABINET REAR
Fold and align this edge to cabinet base and wall corner
WALL
CABINET FRONT
CABINET REAR
Fold and align this edge to cabinet base and wal lcorner
WALL
Fold along line marked “Fold and align this edge to cabinet base and wall
corner”.
**Note: Do not mistake with edge marked “Cabinet Rear”.
(A)
(B)(B)
(A)
hanging bolt
drill location
wall bracket
drill location

INSTALLATION
8
1. Align folded edge to cabinet base and
wall corner
2. Mark 2 hanging bolt drill locations (A) on
cabinet (see template on page 7).
4. Remove template and drill location (A)
with 1/4” or 3/8” drill bit.
5. Install EZ anchors to (B) as marked.
(see next diagram for EZ anchor
installation).
3. Mark 2 bracket drill locations (for
anchors) (B) on wall.

INSTALLATION 9
EZ Anchors
6. Tap EZ anchor tip into marked drywall
locations, turn with screwdriver until seated
flush.
Note: use EZ anchors provided only on
hollow drywall applications (minimum
drywall thickness 1/2”). If a stud or wood
surface is present, fasten anchors with
screws directly into stud or plywood. For all
other wall types (concrete, brick, tiles etc.),
use appropriate anchors for mounting.
7. Fasten 2 wall brackets provided onto
anchors
8. Pry open 3/4” electrical knock out
9. Connect power source to hood (make
sure power source is turned off).
DANGER
All electrical work must be performed by
qualified electricians only. Do not attempt to
wire the appliance if you are inexperience
with and/ or without proper electrical
working background and qualifications.
All electrical work must meet local codes and
requirements for safety.
Electrical Connection

INSTALLATION
10
Electrical Connection
Front
Rear
A cable locking connector (not supplied) is also required by local codes. Check with local requirements and codes,
purchase and install the appropriate connector in order to meet all mandatory codes.
Cable lock
10. Insert bolts w/ washers provided
through drill out (A)
11. Lift hood and hook rear opening slots
onto 2 rear brackets previously installed on
wall
12. Tilt hood up and fasten left and right
bolts onto hood
13. Connect duct to hood opening, tape all
joints with aluminum duct tape and inspect
for leakage
Wall

11

12

13

CLEANING & MAINTAINANCE
14
Self Clean Feature
All Zephyr model AK2100 & 2136 hoods are filter-less and are designed with a self clean
feature. The centrifugal blower system automatically liquefies cooking residue accumulated in
its internal housing. All systems are equipped with dishwasher safe clean cups for its self
clean function.
Cooking residue are often automatically liquefied and can accumulate in the clean cups from
everyday use. Nevertheless, grease from cooking could also dry and adhered in its internal
housing. Running the self clean function periodically will flush out accumulated residue in the
range hood’s internal housing.
Cleaning Frequency
Cleaning should be approximately once a month under normal use.
Detergent
Grease cutting detergent such as ‘409’ or its equivalent are recommended.
Safety Grill
Remove both safety grills for cleaning by
simply loosening Philips screws. Clean safety
grills in dishwasher under normal wash cycle.
WARNING: Use with extreme caution as both
safety grills are removed. Beware of blowers
catching on to hair, loose clothing, and fingers.
NEVER leave children unattended.
Self Clean
Turn both blowers on lowest speed for
cleaning.
Set Timed Delay Off to 5 minutes as indicated.
Cleaning
set to 5 min. delay off:
5 10 15
delay off
high
low
1 2 3
set to lowest speed:

Cleaning Tip:
Fill residue containers ¼ full with water before cleaning or during regular use. This will
help to prevent residue from drying and tacking on cup surface.
With nozzle on ‘spray’, squirt ‘409’ detergent
directly onto blower blades 30-35 times.
Repeat with second blower. Allow self
cleaning to complete in 5 minutes. (If desired,
spray water to rinse off detergent after completion of the
cleaning cycle and run for another few minutes)
Remove clean cups. Clean w/ mild detergent
or in dishwasher under normal wash cycle.
CLEANING & MAINTAINANCE 15
Replacing Light Bulbs
Light bulbs (included) are 35W halogen (TYPE
HR16 )bulbs.
Remove by unscrewing light bulb counter
clockwise, and replace with type HR16-35W
halogen bulbs.
Clean all surface residue with ‘409’ or mild
detergent and wipe with cotton cloth.
Stainless steel surface could further be clean
and polished with any stainless steel polish or
glass cleaners.
Surface Maintanance

TROUBLE SHOOTING
16
1. Upon completion of installation,
nothing works.
2. Light is on but blowers are not
turning at all or seems to be scraping on
something.
3. When blowers are on, something
seems to be loose and spinning
around inside.
4. Vibration when blowers are on
5. Blowers noise
6. Light is not working
7. No grease is collected in the clean cups
8. No grease is collected in the residue
containers after self cleaning.
9. Safety grill are dirty
10. Blowers seemed weak
Check if unit has been plugged in, make sure that all power
has been turned back on and all electrical wiring are
properly connected.
Blower blade unit might have been mounted too low and
scraping the bottom or jammed. Loosen hex screw on
blade unit and adjust to proper height.
There might have been foreign particles left within the
discharge opening or rocks, leaves, branches, etc. that
might have fell in from old duct work. Disconnect duct work
to inspect and remove any foreign particles.
Unit might not have been secured properly on cabinet. Or
cabinet might need to be further secured into studs on wall.
Our blowers are designed to perform up to 850 cfm. A
properly functioning motor itself should be relatively quiet.
Nevertheless, due to vacuum created by the suction, noise
level up to 6 sones will be generated when both blower unit
is turned on at its maximum speed. Employ both blowers at
maximum speed only when needed (heavy pan frying,
wok cooking etc.) Employing low speeds will suffice
moderate cooking such as steaming, broiling etc.
Light bulb might need to be replaced. On some instances,
the fragile bulb could have been damaged during the
shipping process. Replace light bulb.
Grease flow will vary by the amount, methods and types of
cooking. If pan-frying is frequent accompanied by
steaming, vapor from steam will liquefy accumulated
grease in its internal housing and flows in the clean cups.
No grease collected in the residue containers is normal
until the self clean function is completed. Clean blowers
approximately once a month as instructed to avoid
clogging.
Tubes connected to the internal housing might have been
clogged due to lack of cleaning. Or hood might not have
been leveled when installed. Unclog tubes or re-install
hood
The self clean feature cleans only the internal housing
within the range hood. Remove safety grill to clean in
dishwasher and clean all surface periodically as instructed.
Check duct size used, duct size should be at least 7“ .
Range hood WILL NOT function properly with the
insufficient duct size.
Check if duct is clogged or if damper unit is not opening
properly. A tight mesh on a side wall cap unit might also
cause restriction to the air flow.

11. Cooking fumes and smoke dissipates
before it reaches the blower.
Use a damper type sidewall cap.
Reduce the number of elbows and length of duct work or
increase duct size (see page 5).
Check if all joints are properly connected, sealed and
taped.
Check if unit is installed at the recommended height
(page 5). The range hood should also be able to cover
the entire cooking area from left to right and most areas
from rear to front.
Open doors and windows might also distract air flow
before it reaches the blowers.
Make sure blowers are on high speed for heavy cooking.
TROUBLE SHOOTING 17

NOTES

For other questions and further assistance please call our service department with
the product’s registered serial number or write to:
ZEPHYR CORPORATION
Service Department
1.888.880.VENT (8368) 415.282.1211
1551 Minnesota Street. San Francisco, CA 94107